Table 3-10. Hydraulic Lifter Specifications
SERVICE WEAR LIMITS
NEW COMPONENTS
HYDRAULIC LIFTER
0.0762 mm
0.0030 in.
0.0203-0.0508 mm
0.008-0.0020 in.
Fit in guide
0.0381 mm
0.0015 in.
0.0152-0.0254 mm
0.0006-0.0010 in.
Roller fit
0.660 mm
0.026 in.
0.203-0.559 mm
0.008-0.022 in.
Roller end clearance
Table 3-11. Oil Pump Specifications
SERVICE WEAR LIMITS
NEW COMPONENTS
OIL PUMP
69-110 kPa
10-16 PSI
Oil pressure @ idle (1050-1150 RPM)
138-193 kPa
20-28 PSI
Oil pressure @ 3000 RPM
0.102 mm
0.004 in.
0.076 mm
0.003 in.
Feed/scavenge inner/outer gerotor clearance
Table 3-12. Gearcase Specifications
SERVICE WEAR LIMITS
NEW COMPONENTS
GEARCASE
0.076 mm
0.003 in.
0.018-0.056 mm
0.0007-0.0022 in.
Cam gear shaft in bore (loose)
0.635 mm
0.025 in.
0.127-0.356 mm
0.005-0.014 in.
Cam gear shaft end play (min)
0.838 mm
0.033 in.
0.127-0.559 mm
0.005-0.022 in.
Front intake cam gear shaft end play (min)
Table 3-13. Flywheel Specifications
SERVICE WEAR LIMITS
NEW COMPONENTS
FLYWHEEL
0.254 mm
0.010 in.
0.000-0.254 mm
0.000-0.010 in.
Runout (flywheels at rim)
0.051 mm
0.002 in.
0.000-0.051 mm
0.000-0.002 in.
Runout (shaft at flywheel end)
Table 3-14. Sprocket Shaft Bearing Specifications
SERVICE WEAR LIMITS
NEW COMPONENTS
SPROCKET SHAFT BEARING
0.2 mm
0.006 in.
Bearing outer race fit in crankcase (tight)
Interference fit
0.2 mm
0.006 in.
Bearing inner race fit on shaft (tight)
Interference fit
0.25 mm
0.010 in.
0.08-0.25 mm
0.003-0.010 in.
Flywheel endplay in crankcase
Table 3-15. Pinion Shaft (Right Main) Bearing Specifications
SERVICE WEAR LIMITS
NEW COMPONENTS
PINION SHAFT BEARINGS
31.7340 mm (min)
1.2496 in. (min)
31.740-31.750 mm
1.2496-1.2500 in.
Pinion shaft journal diameter
39.776 mm (max)
1.5656 in.(max)
39.741-39.756 mm
1.5646-1.5652 in.
Outer race diameter in right crankcase
2008 XB Service: Engine 3-3
Summary of Contents for XB 2008 Series
Page 1: ...2008 Buell XB Models Service Manual 99490 08YA 2007 Buell Motorcycle Company ...
Page 4: ...Blank Text Here ...
Page 6: ...NOTES ...
Page 22: ...NOTES ...
Page 74: ...1 52 2008 XB Service Maintenance NOTES ...
Page 76: ...NOTES ...
Page 236: ...NOTES ...
Page 273: ...sm00134 Figure 3 47 Valve Spring Compressor 2008 XB Service Engine 3 37 ...
Page 304: ...sm00207 Figure 3 99 Flanged Oil Line 3 68 2008 XB Service Engine ...
Page 332: ...NOTES ...
Page 374: ...NOTES ...
Page 384: ...5 10 2008 XB Service Electric Starter NOTES ...
Page 386: ...NOTES ...
Page 444: ...NOTES ...
Page 460: ...sm00366 Figure 7 16 Boot Gap 7 16 2008 XB Service Electrical ...
Page 528: ...NOTES ...
Page 564: ...A 36 2008 XB Service Appendix A Connector Repair NOTES ...
Page 565: ...SUBJECT PAGE NO B 1 WIRING DIAGRAMS B 1 APPENDIX B WIRING ...
Page 566: ...NOTES ...
Page 572: ...Figure B 2 Figure B 2 Main Harness Ulysses and Lightning Main Harness Ulysses and Lightning ...
Page 574: ...Figure B 3 Figure B 3 Main Harness Firebolt Main Harness Firebolt ...
Page 580: ...Figure B 6 Figure B 6 Lighting Circuit Firebolt Lighting Circuit Firebolt ...
Page 588: ...Figure B 10 Figure B 10 Starting Circuit Firebolt Starting Circuit Firebolt ...
Page 590: ...Figure B 11 Figure B 11 Charging Circuits All Models Charging Circuits All Models ...
Page 592: ...Figure B 12 Figure B 12 Heated Hand Grips Ulysses Heated Hand Grips Ulysses ...
Page 594: ...NOTES ...
Page 598: ...C 4 2008 XB Service Appendix C Conversions NOTES ...
Page 599: ...SUBJECT PAGE NO D 1 APPENDIX D HOSE AND WIRE ROUTING D 1 APPENDIX D HOSE AND WIRE ROUTING ...
Page 600: ...NOTES ...
Page 638: ...D 38 2008 XB Service Appendix D Hose and Wire Routing NOTES ...
Page 640: ...NOTES ...
Page 646: ...E 6 2008 XB Service Appendix E Active Intake Japanese Models NOTES ...
Page 647: ...SUBJECT PAGE NO F 1 GLOSSARY F 1 APPENDIX F GLOSSARY ...
Page 648: ...NOTES ...
Page 652: ...F 4 2008 XB Service Appendix F Glossary NOTES ...
Page 678: ...XXVI TORQUE VALUES NOTES ...
Page 687: ......
Page 688: ......