Buell XB 2008 Series, Service Manual

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5. Install new o-rings on fuel supply stud (2). Larger o-ring
is located in groove closer to fuel pump.
NOTE
Install fuel line onto fitting on fuel pump so that the fuel line is
at approximately the one o-clock position. Ensure that the
sheathing on the fuel line comes down to the bend as shown.
6. Install fuel supply line banjo fitting (2) over fuel supply stud
(3). Install new fastener. Tighten to 84-108 in-lbs (9.5-
12.2 Nm).
7. Fill tank with a small amount of fuel. Check for leaks.
8. Connect fuel pump connector [86] (1) and push cable strap
tab into hole in frame.
9. Install swingarm onto vehicle.
a. Align swingarm in pivot of engine crankcase.
b. Install pivot shaft with a special 7/8 in. hex tool located
in tool kit, apply ANTI-SEIZE and tighten to 44-46 ft-
lbs (60-62 Nm).
c. Apply LOCTITE 271 (red), install and tighten pivot
shaft pinch fastener to 17-19 ft-lbs (23-26 Nm).
10. Install lower shock absorber mounting fastener and spacer
from shock absorber and swingarm and tighten to 15-17
ft-lbs (20.3-23 Nm).
11. Install the idler pulley assembly tightening washers and
nuts to 33-35 ft-lbs (45-47 Nm).
12. Tighten rear axle to 23-27 ft-lbs (31.2-36.6 Nm), back off
two full turns and then retighten to 48-52 ft-lbs (65.1-70.5
Nm).
13. Tighten rear axle pinch fastener to 40-45 ft-lbs (54-61 Nm).
14. Install front sprocket cover. See 2.38 SPROCKET COVER .
15. Install chin fairing after vehicle has been removed from
the lift. See 2.53 CHIN FAIRING .
16. Install lower belt guard. See 2.39 BELT GUARDS .
17. Install rider footpeg mounts. See 2.36 FOOTPEG, HEEL
GUARD AND MOUNT: FIREBOLT/LIGHTNING and
2.37 HEEL GUARD AND FOOTPEG MOUNTS: ULYSSES
MODELS
.
Connect positive (+) battery cable first. If positive (+) cable
should contact ground with negative (-) cable connected,
the resulting sparks can cause a battery explosion, which
could result in death or serious injury. (00068a)
18. Connect negative battery cable. Tighten fastener 72-96
in-lbs (8-11 Nm).
After installing seat, pull upward on seat to be sure it is
locked in position. While riding, a loose seat can shift
causing loss of control, which could result in death or
serious injury. (00070b)
19. Install seat.
20. Remove scissor jack from motorcycle.
4
5
3
5
1
2
sm00223
1. Connector [86]
2. Fuel supply fitting
3. Fuel supply stud
4. Drain plug
5. Fasteners
Figure 4-38. Fuel Pump Installation
4-26 2008 XB Service: Fuel System