3.
Piston rings badly worn or broken.
4.
Valve guides or seals badly worn or damaged.
Pre-Ignition or Detonation (Knocks or Pings)
1.
Fuel octane rating too low.
2.
Faulty spark plugs.
3.
Incorrect spark plug for the kind of service.
4.
Excessive carbon deposit on piston head or in combustion
chamber.
5.
Ignition timing advanced due to faulty sensor inputs.
6.
Incorrect heat range spark plug.
7.
Intake manifold vacuum leak.
Overheating
1.
Insufficient oil supply or oil not circulating.
2.
Insufficient air flow over engine.
3.
Heavy carbon deposits.
4.
Ignition timing retarded due to faulty sensor(s).
5.
Leaking valve.
Valve Train Noise
1.
Low oil pressure caused by oil feed pump not functioning
properly or oil passages obstructed.
2.
Faulty hydraulic lifters.
3.
Bent push rod.
4.
Incorrect push rod length.
5.
Rocker arm binding on shaft.
6.
Valve sticking in guide.
7.
Cam timing incorrect.
8.
Cam, cam gears, or cam bushings worn.
Excessive Vibration
1.
Wheels not aligned, rims bent, or tires worn or damaged.
2.
Engine/transmission/rear wheel not aligned properly.
3.
Primary chain badly worn or links tight as a result of
insufficient lubrication or misalignment.
4.
Upper engine mounting bracket loose.
5.
Ignition timing advanced due to faulty sensor inputs/poorly
tuned engine.
6.
Internal engine problem.
7.
Broken frame.
8.
Stabilizer links worn or loose, or stabilizer link brackets
loose or broken.
Check Engine Light Illuminates During
Operation
1.
Fault detected. See the Electrical Diagnostic Manual for
this motorcycle.
LUBRICATION SYSTEM
TOOL NAME
PART NUMBER
BLACK LIGHT LEAK DETECTOR
HD-35457
Oil Does Not Return To Oil Tank
1.
Oil tank empty.
2.
Oil pump not functioning.
3.
Restricted oil lines or fittings.
4.
Restricted oil filter.
5.
Oil pump misaligned or in poor condition.
Engine Uses Too Much Oil Or Smokes
Excessively
1.
Oil tank overfilled.
2.
Restricted oil return line to tank.
3.
Restricted breather operation.
4.
Restricted oil filter.
5.
Piston rings badly worn or broken.
6.
Valve guides or seals worn.
7.
Plugged crankcase scavenge port.
8.
Oil diluted with gas.
Engine Leaks Oil From Cases, Push Rods,
Hoses, Etc.
1.
Loose parts.
2.
Imperfect seal at gaskets, push rod cover, washers, etc.
To aid locating leaks, use BLACK LIGHT LEAK
DETECTOR (Part No. HD-35457).
3.
Restricted breather hose to air cleaner.
4.
Restricted oil filter.
5.
Oil tank overfilled.
6.
Lower rocker housing gasket installed incorrectly (upside
down).
7.
Restricted oil return line to tank.
8.
Porosity.
Low Oil Pressure
1.
Oil tank underfilled.
2.
Faulty low oil pressure switch.
3.
Bypass valve stuck in open position.
4.
Worn oil pump gerotor(s).
5.
Restricted feed hose from oil tank.
6.
Restricted high-pressure feed hose to oil filter housing.
7.
Oil diluted with gas.
8.
Open in oiling circuit.
High Oil Pressure
1.
Oil tank overfilled.
1-48 2008 XB Service: Maintenance
Summary of Contents for XB 2008 Series
Page 1: ...2008 Buell XB Models Service Manual 99490 08YA 2007 Buell Motorcycle Company ...
Page 4: ...Blank Text Here ...
Page 6: ...NOTES ...
Page 22: ...NOTES ...
Page 74: ...1 52 2008 XB Service Maintenance NOTES ...
Page 76: ...NOTES ...
Page 236: ...NOTES ...
Page 273: ...sm00134 Figure 3 47 Valve Spring Compressor 2008 XB Service Engine 3 37 ...
Page 304: ...sm00207 Figure 3 99 Flanged Oil Line 3 68 2008 XB Service Engine ...
Page 332: ...NOTES ...
Page 374: ...NOTES ...
Page 384: ...5 10 2008 XB Service Electric Starter NOTES ...
Page 386: ...NOTES ...
Page 444: ...NOTES ...
Page 460: ...sm00366 Figure 7 16 Boot Gap 7 16 2008 XB Service Electrical ...
Page 528: ...NOTES ...
Page 564: ...A 36 2008 XB Service Appendix A Connector Repair NOTES ...
Page 565: ...SUBJECT PAGE NO B 1 WIRING DIAGRAMS B 1 APPENDIX B WIRING ...
Page 566: ...NOTES ...
Page 572: ...Figure B 2 Figure B 2 Main Harness Ulysses and Lightning Main Harness Ulysses and Lightning ...
Page 574: ...Figure B 3 Figure B 3 Main Harness Firebolt Main Harness Firebolt ...
Page 580: ...Figure B 6 Figure B 6 Lighting Circuit Firebolt Lighting Circuit Firebolt ...
Page 588: ...Figure B 10 Figure B 10 Starting Circuit Firebolt Starting Circuit Firebolt ...
Page 590: ...Figure B 11 Figure B 11 Charging Circuits All Models Charging Circuits All Models ...
Page 592: ...Figure B 12 Figure B 12 Heated Hand Grips Ulysses Heated Hand Grips Ulysses ...
Page 594: ...NOTES ...
Page 598: ...C 4 2008 XB Service Appendix C Conversions NOTES ...
Page 599: ...SUBJECT PAGE NO D 1 APPENDIX D HOSE AND WIRE ROUTING D 1 APPENDIX D HOSE AND WIRE ROUTING ...
Page 600: ...NOTES ...
Page 638: ...D 38 2008 XB Service Appendix D Hose and Wire Routing NOTES ...
Page 640: ...NOTES ...
Page 646: ...E 6 2008 XB Service Appendix E Active Intake Japanese Models NOTES ...
Page 647: ...SUBJECT PAGE NO F 1 GLOSSARY F 1 APPENDIX F GLOSSARY ...
Page 648: ...NOTES ...
Page 652: ...F 4 2008 XB Service Appendix F Glossary NOTES ...
Page 678: ...XXVI TORQUE VALUES NOTES ...
Page 687: ......
Page 688: ......