
Hammers
•
Never strike a hammer against a hardened object, such
as another hammer.
•
Always grasp a hammer handle firmly, close to the end.
•
Strike the object with the full face of the hammer.
•
Never work with a hammer which has a loose head.
•
Discard hammer if face is chipped or mushroomed.
•
Wear approved eye protection when using striking tools.
•
Protect bystanders with approved eye protection.
Punches/Chisels
•
Never use a punch or chisel with a chipped or mush-
roomed end; dress mushroomed chisels and punches with
a file.
•
Hold a chisel or a punch with a tool holder if possible.
•
When using a chisel on a small piece, clamp the piece
firmly in a vise and chip toward the stationary jaw.
•
Wear approved eye protection when using these tools.
•
Protect bystanders with approved eye protection.
Screwdrivers
•
Do not use a screwdriver for prying, punching, chiseling,
scoring or scraping.
•
Use the right type of screwdriver for the job; match the tip
to the fastener.
•
Do not interchange POZIDRIV, PHILLIPS or REED AND
PRINCE screwdrivers.
•
Screwdriver handles are not intended to act as insulation.
Do not use on live electrical circuits.
•
Do not use a screwdriver with rounded edges because it
will slip. Redress with a file.
Ratchets and Handles
•
Periodically clean and lubricate ratchet mechanisms with
a light grade oil. Do not replace parts individually; ratchets
should be rebuilt with the entire contents of service kit.
•
Never hammer or put a pipe extension on a ratchet or
handle for added leverage.
•
Always support the ratchet head when using socket
extensions, but do not put your hand on the head or you
may interfere with the action of its reversing mechanism.
•
When breaking loose a fastener, apply a small amount of
pressure as a test to be sure the ratchet's gear wheel is
engaged with the pawl.
Sockets
•
Never use hand sockets on power or impact wrenches.
•
Select the right size socket for the job.
•
Never cock any wrench or socket.
•
Select only impact sockets for use with air or electric
impact wrenches.
•
Replace sockets showing cracks or wear.
•
Keep sockets clean.
•
Always use approved eye protection when using power
or impact sockets.
Storage Units
•
Do not open more than one loaded drawer at a time. Close
each drawer before opening up another.
•
Close lids and lock drawers and doors before moving
storage units.
•
Do not pull on a tool cabinet; push it in front of you.
•
Set the brakes on the locking casters after the cabinet has
been rolled to your workspace.
1-4 2008 XB Service: Maintenance
Summary of Contents for XB 2008 Series
Page 1: ...2008 Buell XB Models Service Manual 99490 08YA 2007 Buell Motorcycle Company ...
Page 4: ...Blank Text Here ...
Page 6: ...NOTES ...
Page 22: ...NOTES ...
Page 74: ...1 52 2008 XB Service Maintenance NOTES ...
Page 76: ...NOTES ...
Page 236: ...NOTES ...
Page 273: ...sm00134 Figure 3 47 Valve Spring Compressor 2008 XB Service Engine 3 37 ...
Page 304: ...sm00207 Figure 3 99 Flanged Oil Line 3 68 2008 XB Service Engine ...
Page 332: ...NOTES ...
Page 374: ...NOTES ...
Page 384: ...5 10 2008 XB Service Electric Starter NOTES ...
Page 386: ...NOTES ...
Page 444: ...NOTES ...
Page 460: ...sm00366 Figure 7 16 Boot Gap 7 16 2008 XB Service Electrical ...
Page 528: ...NOTES ...
Page 564: ...A 36 2008 XB Service Appendix A Connector Repair NOTES ...
Page 565: ...SUBJECT PAGE NO B 1 WIRING DIAGRAMS B 1 APPENDIX B WIRING ...
Page 566: ...NOTES ...
Page 572: ...Figure B 2 Figure B 2 Main Harness Ulysses and Lightning Main Harness Ulysses and Lightning ...
Page 574: ...Figure B 3 Figure B 3 Main Harness Firebolt Main Harness Firebolt ...
Page 580: ...Figure B 6 Figure B 6 Lighting Circuit Firebolt Lighting Circuit Firebolt ...
Page 588: ...Figure B 10 Figure B 10 Starting Circuit Firebolt Starting Circuit Firebolt ...
Page 590: ...Figure B 11 Figure B 11 Charging Circuits All Models Charging Circuits All Models ...
Page 592: ...Figure B 12 Figure B 12 Heated Hand Grips Ulysses Heated Hand Grips Ulysses ...
Page 594: ...NOTES ...
Page 598: ...C 4 2008 XB Service Appendix C Conversions NOTES ...
Page 599: ...SUBJECT PAGE NO D 1 APPENDIX D HOSE AND WIRE ROUTING D 1 APPENDIX D HOSE AND WIRE ROUTING ...
Page 600: ...NOTES ...
Page 638: ...D 38 2008 XB Service Appendix D Hose and Wire Routing NOTES ...
Page 640: ...NOTES ...
Page 646: ...E 6 2008 XB Service Appendix E Active Intake Japanese Models NOTES ...
Page 647: ...SUBJECT PAGE NO F 1 GLOSSARY F 1 APPENDIX F GLOSSARY ...
Page 648: ...NOTES ...
Page 652: ...F 4 2008 XB Service Appendix F Glossary NOTES ...
Page 678: ...XXVI TORQUE VALUES NOTES ...
Page 687: ......
Page 688: ......