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18

NOTE

:

Unit will remain in defrost until defrost thermostat

reopens at approximately 65

_

F (18

_

C) coil temperature at liquid

line or remainder of defrost cycle time.

MAINTENANCE

To ensure continuing high performance, and to minimize the
possibility of premature equipment failure, periodic maintenance

must be performed on this equipment. This heat pump unit should
be inspected at least once each year by a qualified service person.

To troubleshoot unit, refer to Table 8.

NOTE

: TO EQUIPMENT OWNER: Consult your local dealer

about the availability of a maintenance contract.

PERSONAL INJURY AND UNIT DAMAGE HAZARD

Failure to follow this warning could result in personal injury

or death and unit component damage.
The ability to properly perform maintenance on this

equipment requires certain expertise, mechanical skills, tools

and equipment. If you do not possess these, do not attempt to

perform any maintenance on this equipment, other than those

procedures recommended in the Owner’s Manual.

!

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow these warnings could result in personal

injury or death:

1. Turn off electrical power to the unit and install a lockout

tag before performing any maintenance or service on this
unit.

2. Use extreme caution when removing panels and parts.
3. Never place anything combustible either on or in contact

with the unit.

!

WARNING

UNIT OPERATION HAZARD

Failure to follow this caution may result in improper

operation.
Errors made when reconnecting wires may cause improper

and dangerous operation. Label all wires prior to

disconnecting when servicing.

CAUTION

!

The minimum maintenance requirements for this equipment are as

follows:

1. Inspect air filter(s) each month. Clean or replace when

necessary.

2. Inspect indoor coil, drain pan, and condensate drain each

cooling season for cleanliness. Clean when necessary.

3. Inspect blower motor and wheel for cleanliness each

cooling season. Clean when necessary.

4. Check electrical connections for tightness and controls for

proper operation each cooling season. Service when

necessary.

Step 1 — Air Filter

IMPORTANT

: Never operate the unit without a suitable air filter

in the return--air duct system. Always replace the filter with the
same dimensional size and type as originally installed. See Table 1
for recommended filter sizes.
Inspect air filter(s) at least once each month and replace
(throwaway--type) or clean (cleanable--type) at least twice during

each cooling season and twice during the heating season, or
whenever the filter becomes clogged with dust and lint.

Indoor Blower and Motor

NOTE

: All motors are pre--lubricated. Do not attempt to lubricate

these motors.

NOTE

: 460 volt units have a stepdown autotransformer that

supplies approximately 230 volts to a nominal 230 volt indoor
blower motor.
For longer life, operating economy, and continuing efficiency,
clean accumulated dirt and grease from the blower wheel and

motor annually.

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury

or death.
Disconnect and tag electrical power to the unit before cleaning

the blower motor and wheel.

!

WARNING

To clean the blower motor and wheel:

1. Remove and disassemble blower assembly as follows:

a. Remove unit access panel.

b. Disconnect 5 pin plug and 4 pin plug from indoor

blower motor.

c. On all units remove blower assembly from unit.

Remove screws securing blower to blower partition and
slide assembly out. Be careful not to tear insulation in

blower compartment.

d. Ensure proper reassembly by marking blower wheel and

motor in relation to blower housing before disassembly.

e. Loosen setscrew(s) that secures wheel to motor shaft,

remove screws that secure motor mount brackets to

housing, and slide motor and motor mount out of
housing.

2. Remove and clean blower wheel as follows:

a. Ensure proper reassembly by marking wheel orientation.

b. Lift wheel from housing. When handling and/or

cleaning blower wheel, be sure not to disturb balance
weights (clips) on blower wheel vanes.

c. Remove caked--on dirt from wheel and housing with a

brush. Remove lint and/or dirt accumulations from
wheel and housing with vacuum cleaner, using soft

brush attachment. Remove grease and oil with mild
solvent.

d. Reassemble wheel into housing.

e. Reassemble motor into housing. Be sure setscrews are

tightened on motor shaft flats and not on round part of
shaft.

f. Connect 5 pin plug and 4 pin plug to indoor blower

motor.

g. Reinstall unit access panel.

3. Restore electrical power to unit. Start unit and check for

proper blower rotation and motor speeds during cooling
cycles.

607C

Summary of Contents for 607C024

Page 1: ...Piston 21 Pressure Switches 22 Loss of Charge Switch 22 High Pressure Switch 22 Copeland Scroll compressor Puron Refrigerant 22 C99062 Fig 1 Unit 607C Refrigerant System 22 Refrigerant 22 Compressor...

Page 2: ...The slab should extend approximately 2 in 51 mm beyond the casing on all 4 sides of the unit Do not secure the unit to the slab except when required by local codes Ground Mount The unit may be install...

Page 3: ...he brackets to the unit PROPERTY DAMAGE HAZARD Failure to follow this warning could result in personal injury death or property damage Rigging bracket MUST be under the rain lip to provide adequate li...

Page 4: ...4 A08084 Fig 2 607C024 030 Unit Dimensions 607C...

Page 5: ...5 A08085 Fig 3 607C036 060 Unit Dimensions 607C...

Page 6: ...c heaters require 90 degree elbow in supply duct WARNING When designing and installing ductwork consider the following 1 All units should have field supplied filters or accessory filter rack installed...

Page 7: ...BTyp Supply opening B x C Long Support D 445 16 Return opening B X C Insulated deck pan Short Support CTyp bracket 1126 mm C00076 UNIT SIZE CATALOG NUMBER A IN MM B IN MM C IN MM D IN MM 607C024 030...

Page 8: ...ield supplied 3 4 in PVC or field supplied 3 4 in copper pipe at outlet end of the 2 in 51 mm trap See Fig 11 Do not undersize the tube Pitch the drain trough downward at a slope of at least 1 in 25 m...

Page 9: ...rmostat through the control wiring inlet hole grommet Fig 2 and 3 and into the low voltage splice box Provide a drip loop before running wires through panel Secure and strain relief all wires so that...

Page 10: ...0 11x10 279x254 3 4 1400 11x10 279x254 3 4 1600 11x10 279x254 1 0 1750 11x10 279x254 1 0 HIGH PRESSURE SWITCH psig Cutout Reset Auto 650 15 420 25 LOSS OF CHARGE LOW PRESSURE SWITCH Liquid Line psig C...

Page 11: ...11 Duct Covers C00092 Fig 10 607C with Duct Covers On Shown with optional louvers 1 25 mm MIN 2 51 mm MIN TRAP OUTLET A08001 Fig 11 Condensate Trap 607C...

Page 12: ...12 A08024 Fig 12 Wiring Schematics 208 230 1 60 607C...

Page 13: ...13 A08025 Fig 13 Wiring Schematics 208 230 3 60 607C...

Page 14: ...14 A08026 Fig 14 Wiring Diagram 460 3 60 607C...

Page 15: ...the unit for proper control operation as follows 1 Place room thermostat SYSTEM switch or MODE control in OFF position Observe that blower motor starts when FAN mode is placed in FAN ON position and s...

Page 16: ...efrigerant leak refer to Check for Refrigerant Leaks section Indoor Airflow and Airflow Adjustments All 607C blower motors are factory wired for nominal cooling airflow operation at minimum external s...

Page 17: ...control which includes a field selectable time period DIP switch 1 and 2 on the board between defrost cycles of 30 60 90 or 120 minutes factory set at 60 minutes To initiate a forced defrost two optio...

Page 18: ...eplace the filter with the same dimensional size and type as originally installed See Table 1 for recommended filter sizes Inspect air filter s at least once each month and replace throwaway type or c...

Page 19: ...2292 2238 2158 2049 1935 1840 1732 1635 1513 Air delivery values are without air filter and are for dry coil See 607C Wet Coil Pressure Drop Table 1 Factory shipped cooling heat pump heating speed NOT...

Page 20: ...ith a mild detergent and water solution Rinse coils with clear water using a garden hose Be careful not to splash water on motors insulation wiring or air filter s For best results spray condenser coi...

Page 21: ...ontrols and wiring replace all the panels Start the unit and observe at least one complete cooling cycle to ensure proper operation If discrepancies are observed in operating cycle or if a suspected m...

Page 22: ...amic suction or discharge valves and it is more tolerant of stresses caused by debris liquid slugging and flooded starts The compressor is equipped with an internal pressure relief port The pressure r...

Page 23: ...evice wired into control circuit low voltage It shuts off the compressor if abnormally low pressures are present in the refrigeration circuit NOTE Because these switches are attached to refrigeration...

Page 24: ...driers with rated working pressures less than 600 psig S Do not leave Puron suction line filter driers in line longer than 72 hours S Do not install a suction line filter drier in liquid line S POE o...

Page 25: ...Defective run start capacitor overload or start relay Determine cause and replace Defective thermostat Replace thermostat Faulty condenser fan motor or capacitor Replace Restriction in refrigerant sys...

Page 26: ...OLTAGE __________________________________ COMPRESSOR AMPS_________________________________ INDOOR EVAPORATOR FAN AMPS___________ TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE ___________DB RETURN AIR...

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