background image

8

A

B

C

MAXIMUM ALLOWABLE

DIFFERENCE in. (mm)

A-C

1/4

1/4

1/4

(6.35)

(6.35)

(6.35)

A-B

B-C

A07925

Fig. 6 -- Unit Leveling Tolerances

OPTIONAL

RETURN

AIR

OPENING

OPTIONAL

SUPPLY

AIR

OPENING

EVAP. COIL

COND. COIL

(50.8mm)

A07926

Fig. 7 -- Slab Mounting Detail

Converting Horizontal Discharge Units to Downflow

(vertical) Discharge Units

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury

or death.
Before installing or servicing system, always turn off main

power to system. There may be more than one disconnect

switch. Tag the disconnect switch with a suitable warning

label.

!

WARNING

1. Open all electrical disconnects before starting any service

work.

2. Remove horizontal duct covers to access bottom return and

supply knock out panels.

3. Use a screwdriver and hammer to remove the panels in the

bottom of the unit base.

NOTE

: These panels are held in place with tabs similar to an

electrical knockout.

4. Reinstall the horizontal duct covers (Fig. 10) to block off

the horizontal air openings.

NOTE

: Avoid abrupt duct size increases and reductions. Abrupt

change in duct size adversely affects air performance.

Step 6 — Provide for Condensate Disposal

NOTE

: Ensure that condensate--water disposal methods comply

with local codes, restrictions, and practices.
The 607C units dispose of condensate through a 3/4 in. NPT

female fitting that exits on the compressor end of the unit.
Condensate water can be drained directly onto the roof in rooftop

installations (where permitted) or onto a gravel apron in ground

level installations. Install a field--supplied condensate trap at end of
condensate connection to ensure proper drainage. Make sure that

the outlet of the trap is at least 1 in. (25 mm) lower than the
drain--pan condensate connection to prevent the pan from

overflowing. Prime the trap with water. When using a gravel apron,

make sure it slopes away from the unit.

If the installation requires draining the condensate water away from
the unit, install a field--supplied 2 --in. (51mm) trap at the

condensate connection to ensure proper drainage. Condensate trap
is available as an accessory or is field--supplied. Make sure that the

outlet of the trap is at least 1 in. (25 mm) lower than the unit

drain--pan condensate connection to prevent the pan from
overflowing. Connect a drain trough using a minimum of

field--supplied 3/4--in. PVC or field--supplied 3/4--in. copper pipe
at outlet end of the 2--in. (51 mm) trap. (See Fig. 11) Do not

undersize the tube. Pitch the drain trough downward at a slope of at

least 1 in. (25 mm) every 10 ft (3 m) of horizontal run. Be sure to
check the drain trough for leaks. Prime the trap at the beginning of

the cooling season start--up.

Step 7 — Install Electrical Connections

UNIT COMPONENT DAMAGE HAZARD

Failure to follow this caution may result in damage to the unit

being installed.

1. Make all electrical connections in accordance with NEC

NFPA 70 (latest edition) and local electrical codes
governing such wiring. In Canada, all electrical

connections must be in accordance with CSA standard
C22.1 Canadian Electrical Code Part 1 and applicable
local codes. Refer to unit wiring diagram.

2. Use only copper conductor for connections between

field--supplied electrical disconnect switch and unit. DO

NOT USE ALUMINUM WIRE.

3. Be sure that high--voltage power to unit is within

operating voltage range indicated on unit rating plate. On

3--phase units, ensure phases are balanced within 2
percent. Consult local power company for correction of

improper voltage and/or phase imbalance.

4. Do not damage internal components when drilling

through any panel to mount electrical hardware, conduit,
etc.

!

CAUTION

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury

or death.
The unit cabinet must have an uninterrupted, unbroken

electrical ground. This ground may consist of an electrical

wire connected to the unit ground screw in the control

compartment, or conduit approved for electrical ground when

installed in accordance with NEC,NFPA 70 National Fire

Protection Association (latest edition) (in Canada, Canadian

Electrical Code CSA C22.1) and local electrical codes.

!

WARNING

High--Voltage Connections

The unit must have a separate electrical service with a

field--supplied, waterproof disconnect switch mounted at, or within
sight from the unit. Refer to the unit rating plate, NEC and local

codes for maximum fuse/circuit breaker size and minimum circuit
amps (ampacity) for wire sizing.
The field--supplied disconnect may be mounted on the unit over

the high--voltage inlet hole when the standard power and
low--voltage entry points are used. See Fig. 2 and 3 for acceptable

location. Remove high voltage knockout.
See unit wiring label (Fig. 12--14) and Fig. 8 for reference when

making high voltage connections. Proceed as follows to complete
the high--voltage connections to the unit.

607C

Summary of Contents for 607C024

Page 1: ...Piston 21 Pressure Switches 22 Loss of Charge Switch 22 High Pressure Switch 22 Copeland Scroll compressor Puron Refrigerant 22 C99062 Fig 1 Unit 607C Refrigerant System 22 Refrigerant 22 Compressor...

Page 2: ...The slab should extend approximately 2 in 51 mm beyond the casing on all 4 sides of the unit Do not secure the unit to the slab except when required by local codes Ground Mount The unit may be install...

Page 3: ...he brackets to the unit PROPERTY DAMAGE HAZARD Failure to follow this warning could result in personal injury death or property damage Rigging bracket MUST be under the rain lip to provide adequate li...

Page 4: ...4 A08084 Fig 2 607C024 030 Unit Dimensions 607C...

Page 5: ...5 A08085 Fig 3 607C036 060 Unit Dimensions 607C...

Page 6: ...c heaters require 90 degree elbow in supply duct WARNING When designing and installing ductwork consider the following 1 All units should have field supplied filters or accessory filter rack installed...

Page 7: ...BTyp Supply opening B x C Long Support D 445 16 Return opening B X C Insulated deck pan Short Support CTyp bracket 1126 mm C00076 UNIT SIZE CATALOG NUMBER A IN MM B IN MM C IN MM D IN MM 607C024 030...

Page 8: ...ield supplied 3 4 in PVC or field supplied 3 4 in copper pipe at outlet end of the 2 in 51 mm trap See Fig 11 Do not undersize the tube Pitch the drain trough downward at a slope of at least 1 in 25 m...

Page 9: ...rmostat through the control wiring inlet hole grommet Fig 2 and 3 and into the low voltage splice box Provide a drip loop before running wires through panel Secure and strain relief all wires so that...

Page 10: ...0 11x10 279x254 3 4 1400 11x10 279x254 3 4 1600 11x10 279x254 1 0 1750 11x10 279x254 1 0 HIGH PRESSURE SWITCH psig Cutout Reset Auto 650 15 420 25 LOSS OF CHARGE LOW PRESSURE SWITCH Liquid Line psig C...

Page 11: ...11 Duct Covers C00092 Fig 10 607C with Duct Covers On Shown with optional louvers 1 25 mm MIN 2 51 mm MIN TRAP OUTLET A08001 Fig 11 Condensate Trap 607C...

Page 12: ...12 A08024 Fig 12 Wiring Schematics 208 230 1 60 607C...

Page 13: ...13 A08025 Fig 13 Wiring Schematics 208 230 3 60 607C...

Page 14: ...14 A08026 Fig 14 Wiring Diagram 460 3 60 607C...

Page 15: ...the unit for proper control operation as follows 1 Place room thermostat SYSTEM switch or MODE control in OFF position Observe that blower motor starts when FAN mode is placed in FAN ON position and s...

Page 16: ...efrigerant leak refer to Check for Refrigerant Leaks section Indoor Airflow and Airflow Adjustments All 607C blower motors are factory wired for nominal cooling airflow operation at minimum external s...

Page 17: ...control which includes a field selectable time period DIP switch 1 and 2 on the board between defrost cycles of 30 60 90 or 120 minutes factory set at 60 minutes To initiate a forced defrost two optio...

Page 18: ...eplace the filter with the same dimensional size and type as originally installed See Table 1 for recommended filter sizes Inspect air filter s at least once each month and replace throwaway type or c...

Page 19: ...2292 2238 2158 2049 1935 1840 1732 1635 1513 Air delivery values are without air filter and are for dry coil See 607C Wet Coil Pressure Drop Table 1 Factory shipped cooling heat pump heating speed NOT...

Page 20: ...ith a mild detergent and water solution Rinse coils with clear water using a garden hose Be careful not to splash water on motors insulation wiring or air filter s For best results spray condenser coi...

Page 21: ...ontrols and wiring replace all the panels Start the unit and observe at least one complete cooling cycle to ensure proper operation If discrepancies are observed in operating cycle or if a suspected m...

Page 22: ...amic suction or discharge valves and it is more tolerant of stresses caused by debris liquid slugging and flooded starts The compressor is equipped with an internal pressure relief port The pressure r...

Page 23: ...evice wired into control circuit low voltage It shuts off the compressor if abnormally low pressures are present in the refrigeration circuit NOTE Because these switches are attached to refrigeration...

Page 24: ...driers with rated working pressures less than 600 psig S Do not leave Puron suction line filter driers in line longer than 72 hours S Do not install a suction line filter drier in liquid line S POE o...

Page 25: ...Defective run start capacitor overload or start relay Determine cause and replace Defective thermostat Replace thermostat Faulty condenser fan motor or capacitor Replace Restriction in refrigerant sys...

Page 26: ...OLTAGE __________________________________ COMPRESSOR AMPS_________________________________ INDOOR EVAPORATOR FAN AMPS___________ TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE ___________DB RETURN AIR...

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