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16

Checking and Adjusting Refrigerant Charge

The refrigerant system is fully charged with Puron (R--410A)

refrigerant and is tested and factory sealed.

NOTE

:

Adjustment of the refrigerant charge is not required

unless the unit is suspected of not having the proper Puron
(R--410A) charge.
A subcooling charging chart is attached to the outside of the

service access panel. The chart includes the required liquid line
temperature at given discharge line pressures and outdoor ambient

temperatures.
An accurate thermocouple-- or thermistor--type thermometer, and a

gauge manifold are required when using the subcooling charging

method for evaluating the unit charge. Do not use mercury or small
dial--type thermometers because they are not adequate for this type

of measurement.

NOTE

: Allow system to operate for a minimum of 15 minutes

before checking or adjusting refrigerant charge.

IMPORTANT

:

When evaluating the refrigerant charge, an

indicated adjustment to the specified factory charge must always be
very minimal. If a substantial adjustment is indicated, an abnormal
condition exists somewhere in the cooling system, such as
insufficient airflow across either coil or both coils.
Proceed as follows:

1. Remove caps from low-- and high--pressure service fittings.
2. Using hoses with valve core depressors, attach low-- and

high--pressure gauge hoses to low-- and high--pressure

service fittings, respectively.

3. Start unit and let run until system pressures stabilize.
4. Measure and record the following:

a. Outdoor ambient--air temperature (

°

F [

°

C] db).

b. Liquid line temperature (

°

F [

°

C]) at TXV.

c. Discharge (high--side) pressure (psig).

d. Suction (low--side) pressure (psig) (for reference only).

5. Using Cooling Charging Charts compare outdoor--air

temperature (

°

F [

°

C] db) with the discharge line pressure

(psig) to determine desired system operating liquid line

temperature (See Fig. 19).

6. Compare actual liquid line temperature with desired liquid

line temperature. Using a tolerance of

±

2

°

F (

±

1.1

°

C), add

refrigerant if actual temperature is more than 2

°

F (1.1

°

C)

higher than proper liquid line temperature, or remove

refrigerant if actual temperature is more than 2

°

F (1.1

°

C)

lower than required liquid line temperature.

NOTE

:

If the problem causing the inaccurate readings is a

refrigerant leak, refer to Check for Refrigerant Leaks section.

Indoor Airflow and Airflow Adjustments

All 607C blower motors are factory wired for nominal cooling

airflow operation at minimum external static pressure. See Table 1.

NOTE

: Be sure that all supply-- and return--air grilles are open,

free from obstructions, and adjusted properly.

Table 3 – Color Coding for Indoor Fan Motor Leads

Black = High Speed

Orange = Med--High Speed

Red = Med Speed

Pink = Med--Low Speed

Blue = Low Speed

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal

injury or death.
Disconnect electrical power to the unit and install lockout

tag before changing blower speed.

!

WARNING

The fan speed of the unit is connected to the “HIGH” terminal on
the interface fan board (IFB) (See Fig. 12--14 and 17). The unit is

factory--shipped with a fan speed as noted in Table 4. There are 4

additional speed tap wires available for use (For color coding on
the indoor fan motor leads, see Table 4). The additional 4 speed tap

wires are shipped loose with vinyl caps and are located in the
control box, near the IFB.
To change the fan speed, remove the vinyl cap off of the desired
speed tap wire (Refer to Table 3 for color coding). Remove the

current speed tap wire from the “HIGH” terminal on the interface

fan board (IFB) (Fig. 17) and place vinyl cap over the connector on
the wire. Connect the desired speed tap wire to the “HIGH”

terminal on the IFB. For optimum performance, add the wet coil
pressure drop in Table 5 to the system static to determine the

correct cooling airflow speed in Table 4 that will deliver the

nominal cooling airflow as listed in Table 1 for each size.
NOTE: For cooling operation, the recommended airflow is 350 to

450 CFM for each 12,000 Btuh of rated cooling capacity.
NOTE: If accessory electric heat is installed in the unit, the dry

airflow must meet or exceed the minimum airflow specified in

Table 2 for the specific size. Use Table 4 to determine dry airflow
for a known external static pressure. Electric heat fan speed is the

same as cooling fan speed.

Continuous Fan Operation

The continuous fan operates at the same fan speed as cooling

operation.

COMPRESSOR

ACCUMULATOR

OUTDOOR COIL

INDOOR COIL

LCS

LEGEND

HPS – High Pressure Switch

LCS – Loss of Charge Switch

Accurater

 ®   

 Metering De vice

Arrow indicates direction of flo

  w

TXV in Metering

    Position 

Bypass

Position

HP S

C03011

Fig. 15 -- Typical Heat Pump Operation, Cooling Mode

607C

Summary of Contents for 607C024

Page 1: ...Piston 21 Pressure Switches 22 Loss of Charge Switch 22 High Pressure Switch 22 Copeland Scroll compressor Puron Refrigerant 22 C99062 Fig 1 Unit 607C Refrigerant System 22 Refrigerant 22 Compressor...

Page 2: ...The slab should extend approximately 2 in 51 mm beyond the casing on all 4 sides of the unit Do not secure the unit to the slab except when required by local codes Ground Mount The unit may be install...

Page 3: ...he brackets to the unit PROPERTY DAMAGE HAZARD Failure to follow this warning could result in personal injury death or property damage Rigging bracket MUST be under the rain lip to provide adequate li...

Page 4: ...4 A08084 Fig 2 607C024 030 Unit Dimensions 607C...

Page 5: ...5 A08085 Fig 3 607C036 060 Unit Dimensions 607C...

Page 6: ...c heaters require 90 degree elbow in supply duct WARNING When designing and installing ductwork consider the following 1 All units should have field supplied filters or accessory filter rack installed...

Page 7: ...BTyp Supply opening B x C Long Support D 445 16 Return opening B X C Insulated deck pan Short Support CTyp bracket 1126 mm C00076 UNIT SIZE CATALOG NUMBER A IN MM B IN MM C IN MM D IN MM 607C024 030...

Page 8: ...ield supplied 3 4 in PVC or field supplied 3 4 in copper pipe at outlet end of the 2 in 51 mm trap See Fig 11 Do not undersize the tube Pitch the drain trough downward at a slope of at least 1 in 25 m...

Page 9: ...rmostat through the control wiring inlet hole grommet Fig 2 and 3 and into the low voltage splice box Provide a drip loop before running wires through panel Secure and strain relief all wires so that...

Page 10: ...0 11x10 279x254 3 4 1400 11x10 279x254 3 4 1600 11x10 279x254 1 0 1750 11x10 279x254 1 0 HIGH PRESSURE SWITCH psig Cutout Reset Auto 650 15 420 25 LOSS OF CHARGE LOW PRESSURE SWITCH Liquid Line psig C...

Page 11: ...11 Duct Covers C00092 Fig 10 607C with Duct Covers On Shown with optional louvers 1 25 mm MIN 2 51 mm MIN TRAP OUTLET A08001 Fig 11 Condensate Trap 607C...

Page 12: ...12 A08024 Fig 12 Wiring Schematics 208 230 1 60 607C...

Page 13: ...13 A08025 Fig 13 Wiring Schematics 208 230 3 60 607C...

Page 14: ...14 A08026 Fig 14 Wiring Diagram 460 3 60 607C...

Page 15: ...the unit for proper control operation as follows 1 Place room thermostat SYSTEM switch or MODE control in OFF position Observe that blower motor starts when FAN mode is placed in FAN ON position and s...

Page 16: ...efrigerant leak refer to Check for Refrigerant Leaks section Indoor Airflow and Airflow Adjustments All 607C blower motors are factory wired for nominal cooling airflow operation at minimum external s...

Page 17: ...control which includes a field selectable time period DIP switch 1 and 2 on the board between defrost cycles of 30 60 90 or 120 minutes factory set at 60 minutes To initiate a forced defrost two optio...

Page 18: ...eplace the filter with the same dimensional size and type as originally installed See Table 1 for recommended filter sizes Inspect air filter s at least once each month and replace throwaway type or c...

Page 19: ...2292 2238 2158 2049 1935 1840 1732 1635 1513 Air delivery values are without air filter and are for dry coil See 607C Wet Coil Pressure Drop Table 1 Factory shipped cooling heat pump heating speed NOT...

Page 20: ...ith a mild detergent and water solution Rinse coils with clear water using a garden hose Be careful not to splash water on motors insulation wiring or air filter s For best results spray condenser coi...

Page 21: ...ontrols and wiring replace all the panels Start the unit and observe at least one complete cooling cycle to ensure proper operation If discrepancies are observed in operating cycle or if a suspected m...

Page 22: ...amic suction or discharge valves and it is more tolerant of stresses caused by debris liquid slugging and flooded starts The compressor is equipped with an internal pressure relief port The pressure r...

Page 23: ...evice wired into control circuit low voltage It shuts off the compressor if abnormally low pressures are present in the refrigeration circuit NOTE Because these switches are attached to refrigeration...

Page 24: ...driers with rated working pressures less than 600 psig S Do not leave Puron suction line filter driers in line longer than 72 hours S Do not install a suction line filter drier in liquid line S POE o...

Page 25: ...Defective run start capacitor overload or start relay Determine cause and replace Defective thermostat Replace thermostat Faulty condenser fan motor or capacitor Replace Restriction in refrigerant sys...

Page 26: ...OLTAGE __________________________________ COMPRESSOR AMPS_________________________________ INDOOR EVAPORATOR FAN AMPS___________ TEMPERATURES OUTDOOR CONDENSER AIR TEMPERATURE ___________DB RETURN AIR...

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