BRP Lynx Rave 600RS 2020 Page 105 Operator'S Manual Download

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MAINTENANCE PROCEDURES

Spark Plugs Replacement

Removing the Spark Plugs

mmr2017-031-004

1. Disconnect the stator connector. Refer to

STATOR CONNECTOR

ACCESS

in the

MAGNETO AND STARTER

subsection of the shop

manual.

2. Remove the upper body module. For procedure, refer to

BODY

subsection of the shop manual.

3. Remove cover, refer to

TOP END

subsection of the shop manual.

4. Clean the spark plug and cylinder head with pressurized air.

WARNING

Whenever using compressed air, always wear protective eye
wear.

5. Remove lock securing spark plug wire to spark plug.

_________________

103

Summary of Contents for Lynx Rave 600RS 2020

Page 1: ...ars old Keep this Operator s guide for reference RAVE RSTM Series THIS OPERATOR S GUIDE IS WRITTEN USING A GENERIC FORM AND FOR A GENERAL USE OF THE SNOWMOBILE THE RADIEN 600RS RACE MODEL IS DESIGNED...

Page 2: ...ze yourself with your new vehicle OPERATOR S GUIDE 2020 RACING Rave 600RS E TEC Lynx products are manufactured by Bombardier Recreational Products Inc The following are trademarks of Bombardier Recrea...

Page 3: ...ekirja voi olla saatavissa omalla kielell si Tarkista j lleenmyyj lt tai k y osoitteessa www operatorsguides brp com Svenska Denna bok kan finnas tillg nglig p ditt spr k Kontakta din terf rs ljare el...

Page 4: ...tained in this Operator s Guide can result in SERIOUS INJURY or DEATH The proper functioning of a snowmobile depends in part on the sur face on which it is driven Driving on very hard or snow free sur...

Page 5: ...that this guide is available in several languages In the event of any discrepancy the English version shall prevail If you want to view and or print an extra copy of your Operator s Guide simply visi...

Page 6: ...UCTS 24 Manoeuvrability 24 Acceleration 27 Braking 27 Important Safety Rules 27 Effects of Having a Studded Track on the Life of the Snowmobile 28 Installation of Studs on BRP Approved Tracks 28 Maint...

Page 7: ...re 78 Vehicle Warm Up 78 Shutting Off the Engine 79 RIDING CONDITIONS AND YOUR SNOWMOBILE 80 Temperature 80 Hard Packed Snow 80 SPECIAL OPERATION 81 Towing Another Snowmobile 81 TUNE YOUR RIDE 82 Rear...

Page 8: ...DECLARATION OF CONFORMITY 139 EAC DECLARATION OF CONFORMITY 140 SPECIFICATIONS ENGINE 141 SPECIFICATIONS VEHICLE 143 TROUBLE SHOOTING TROUBLESHOOTING GUIDELINES 148 MONITORING SYSTEM 150 Icons Message...

Page 9: ...TABLE OF CONTENTS CUSTOMER INFORMATION CONTACT US 174 Asia 174 Europe 174 North America 175 Oceania 175 South America 175 CHANGE OF ADDRESS OWNERSHIP 176 __________________ 7...

Page 10: ...TABLE OF CONTENTS 8 __________________...

Page 11: ...SAFETY INFORMATION ____ SAFETY INFORMATION ___ 9...

Page 12: ...such as garages carports or barns Even if you try to venti late engine exhaust with fans or open windows and doors carbon monoxide can rapidly reach dangerous levels Never run the vehicle outdoors whe...

Page 13: ...ed modifications or use attachments or ac cessories that are not approved by BRP Since these changes have not been tested by BRP they may increase the risk of crashes or in juries and they can make th...

Page 14: ...n of any snow mobile Study your operator s guide paying particular attention to cautions and warnings Join your local snowmobile club its social activities and trail systems are planned for both fun a...

Page 15: ...ons pertaining to the safe use and operation of snowmobiles It is your re sponsibility as a snowmobiler to learn and obey these laws and regulations Respect and observance will result in safer snow mo...

Page 16: ...ou and your snowmobile Give a wide berth to telephone poles or posts Hidden wires unseen from a distance can cause serious acci dents Always wear an approved safety helmet eye protection and a face sh...

Page 17: ...ency the snowmobile engine can be stopped by pressing down on the emergency engine stop switch or by pulling the tether cord cap from the engine cut off switch while applying brake Always engage parki...

Page 18: ...r standard tracks The stud could tear off of track and separate from vehicle Always wear an approved helmet and follow the same dressing guidelines as those recommended for the operator and described...

Page 19: ...dealer to verifiy if your snowmobile is included in any safety campaign We also urge you to visit your authorized Lynx dealer in a timely manner if you become aware of any safety related campaigns Se...

Page 20: ...pplies be fore the brake control lever touches the handlebar grip It must fully return when released 8 Apply parking brake and check if it operates properly Leave park ing brake applied 9 Inspect driv...

Page 21: ...K Check condition and remove snow or ice For studded tracks refer to TRACTION ENHANCING PRODUCTS THROTTLE LEVER Check for proper operation BRAKE LEVER Check for proper operation PARKING BRAKE BRAKE Ch...

Page 22: ...p it turn in the desired direction Operator must never attempt this maneuver ing by placing feet outside of the vehicle Experience will teach you how much lean to put into turns at different speeds an...

Page 23: ...i sitting position with the body off the seat and the feet under the body in a sort of squatting posture thus allowing the legs to absorb the shocks when traveling over uneven terrain Avoid abrupt sto...

Page 24: ...he opposite knee on the seat Avoid abrupt stops mmo2008 003 003 Standing Place both feet on the running boards Knees should be flexed to absorb the shock from surface bumps This is an effective positi...

Page 25: ...RIDING THE VEHICLE mmo2008 003 004 ____SAFETY INFORMATION ___ 23...

Page 26: ...snow and ice but has no noticeable effect on soft snow For this reason driving a snowmobile equipped with traction enhancing products requires a certain adaptation period If your snowmobile is equipp...

Page 27: ...control Oversteering In certain conditions using more aggressive ski carbide runners with out studs on the rear track could make the snowmobile prone to over steering see illustration A33A31A OVERSTE...

Page 28: ...A33A33A UNDERSTEERING Controlled Driving A balanced combination of carbide ski runners and studs on the track ensures adequate control and better handling see illustration A33A34A CONTROLLED DRIVING 2...

Page 29: ...ll give you better braking capacity on packed snow or ice but will have no noticeable effect on soft snow Braking may thus vary suddenly under certain conditions Be sure to use restraint in braking to...

Page 30: ...ticular model Damage to the electrical wiring or perforation of the heat exchangers are potential hazards that could cause the engine to overheat and be severely damaged WARNING If tunnel protectors a...

Page 31: ...cial studs Never use studs that exceed the height of your snowmobile s track profile by more than 9 5 mm 3 8 in 2 A33A32A 3 1 4 INSTALLATION OF STUDS 1 Stud size 2 Penetration range 6 4 mm to 9 5 mm 1...

Page 32: ...h one to use Never stud a track with a profile of 35 mm 1 3 8 in or more The number of studs installed must always perfectly match the pattern of molded bulges in the track Always consult the traction...

Page 33: ...Broken studs studded tracks Bent studs studded tracks Missing studs Studs that are torn off the track Missing track guide s Also ensure that studs nut are tighten to the recommended torque On approved...

Page 34: ...rformance fuel and oil economy that only the E TEC technology delivers Cher client Votre nouveau moteur technologie E TEC a une p riode de rodage contr l e automatiquement qui assurera une performance...

Page 35: ...A LEVEL Operating above 2000 ft requires calibration parts and adjustment For more details REFER to your Operator s Guide that came with your snowmobile or see your authorized Ski Doo dealer INCORRECT...

Page 36: ...our vehicle and they should be consid ered permanent parts of the vehicle If missing or damaged the de cals can be replaced free of charge See an authorized Lynx dealer NOTE In the event of any discre...

Page 37: ...uel vapors may ignite in presence of a spark creating a fire hazard Toujours d brancher les connecteurs lectriques des deux injecteurs d essence avant de v rifier la production d tincelles Autrement u...

Page 38: ...9933_DEC LABEL 2 Label 3 WARNING Locate and read operator s guide Follow all instructions and warnings Beware of hot parts Beware of hot vapors Do not use without pulley guard Beware of drive belt Rea...

Page 39: ...IMPORTANT ON PRODUCT LABELS Label 4 WARNING Beware of hot parts 516009935 EN_516009935_DEC LABEL 4 Label 5 fmo2014 001 017 LABEL 5 ON APPLICABLE SHOCK ABSORBERS ____SAFETY INFORMATION ___ 37...

Page 40: ...IMPORTANT ON PRODUCT LABELS Label 6 516009922 EN 516009922 DEC LABEL 6 Label 7 516009932 EN_516009932_DEC LABEL 7 38 ____SAFETY INFORMATION____...

Page 41: ...IMPORTANT ON PRODUCT LABELS Label 8 516009921_RH EN_516009921_DEC LABEL 8 Label 9 mmo2008 003 007 LABEL 9 ____SAFETY INFORMATION ___ 39...

Page 42: ...cts away from poles When removing from vehicle always discharge properly Le condensateur peut produire une tincelle si court circuit Garder tout objet loign des bornes Si d mont du v hicule toujours d...

Page 43: ...rd NEVER stand behind or near a rotating track Debris could be projected causing severe injuries To remove packed snow ice stop engine lift and hold vehicle on the side and use wrench tool on the belt...

Page 44: ...IMPORTANT ON PRODUCT LABELS This page is intentionally blank 42 ____SAFETY INFORMATION____...

Page 45: ...VEHICLE INFORMATION __________________ 43...

Page 46: ...atures may not apply to your model or could be optional Some vehicle safety labels are not shown on illustrations For infor mation on vehicle safety labels refer to IMPORTANT ON PRODUCT LABELS 6199009...

Page 47: ...r is located on the RH side of handlebar Designed to be thumb activated When squeezed it increases the engine speed When released engine speed returns automatically to idle mmo2008 008 011_b TYPICAL 1...

Page 48: ...ally returns to the rest Braking effect is proportional to the pressure applied on the lever and to the type of terrain and its snow coverage 520002097 001 TYPICAL 1 Brake lever 2 To apply brake 4 Par...

Page 49: ...operating the snowmobile When you ride the vehicle brake pads that are caused to drag by a continuous pressure on the lever may cause damage to the brake system and cause loss of braking capacity and...

Page 50: ...g brake before riding 5 Engine Cut off Switch The engine cut off switch tether cord is located on the console The tether cord cap must be securely snapped on the engine cut off switch to allow vehicle...

Page 51: ...t NOTE The gauge is factory preset in Imperial units and in English To change units or language contact an authorized Lynx dealer Gauge Features 520001496 010_a MULTIFUNCTION DIGITAL GAUGE 1 Mode butt...

Page 52: ...display is used to display Vehicle speed Engine speed RPM 520001496 010_b 1 Upper Display Lower Display The lower display is used to display Various information in combination with the upper display M...

Page 53: ...CONTROLS INSTRUMENTS AND EQUIPMENT 520001496 010_e 1 Lower display LH side Bar Gauge 520001496 010_c 1 LH bar gauge __________________ 51...

Page 54: ...ar gauge displays the engine coolant temperature ex cept while adjusting the heating elements NOTICE If engine overheats stop vehicle in a safe place Refer to TROUBLESHOOTING For details on heated gri...

Page 55: ...ls on heated throttle lever operation see HEATED GRIPS AND THROTTLE LEVER SWITCH in this section Display Combination Selection The upper display can show the vehicle speed or engine speed RPM To chang...

Page 56: ...N SPECIFIC INFORMATION LOWER DISPLAY ICON SPECIFIC INFORMATION 1 Vehicle speed OR Engine speed Km h or MPH OR RPM 2 Odometer Km or MI 3 Trip odometer A 1 Km or MI 4 Trip odometer B 1 2 Km or MI 5 Trip...

Page 57: ...E and C or F 11 Vehicle speed OR Engine speed Km h or MPH OR RPM Tuned pipe temperature T and C or F 1 Press and hold the mode button to reset 2 Resetting the trip odometer B also resets the average...

Page 58: ...d WARM UP Engine and or injection oil need to warm up before normal operation The engine s RPM is limited until desired temperature is reached up to 10 minutes when driving Warm up period may occur af...

Page 59: ...ugh the functions RECORD PLAY or SELECT repeatedly push DOWN on the heating elements heated grips and throttle lever switch NOTE It is not possible to adjust the heating elements level while in Lap Re...

Page 60: ...tion by repeatedly pushing DOWN the heating elements switch Push the heating elements switch UP once to activate the SE LECT mode To choose the information to be recorded repeatedly push DOWN the heat...

Page 61: ...e Enter the PLAY function by repeatedly pushing DOWN the heat ing elements switch To start a playback push UP the heating elements switch To pass to the following lap following recording push UP the h...

Page 62: ...der to preheat the exhaust tuned pipe Release the button once the tuned pipe has warmed up 8 Heated Grips and Throttle Lever Switch The heated throttle lever and heated grips are adjusted simultane ou...

Page 63: ...e of the throttle lever and the grips does not suit you it is possible to adjust it Contact an authorized Lynx dealer 9 Rewind Starter Handle Auto rewind type located on right hand side of snowmobile...

Page 64: ...parts while engine is running NOTE Belt guard is purposely made slightly oversize to maintain tension on its pins and retainers preventing undue noise and vibra tion It is important that this tension...

Page 65: ...CONTROLS INSTRUMENTS AND EQUIPMENT Drive Belt Guard Installation Insert the tab into the slot and push it into place mmr2013 034 002_a 1 Belt guard tab 2 Front support slot __________________ 63...

Page 66: ...CONTROLS INSTRUMENTS AND EQUIPMENT Push drive belt guard toward engine then toward front of vehicle mmr2013 034 006_a 64 __________________...

Page 67: ...nt and Rear Bumpers To be used whenever snowmobile requires manual lifting CAUTION Beware of injuries by using proper lifting tech niques notably by using the force of your legs Do not attempt to lift...

Page 68: ...CONTROLS INSTRUMENTS AND EQUIPMENT 520001663 004_a TYPICAL 1 Front bumper NOTICE Do not use skis to pull or lift snowmobile 619900955 504 66 __________________...

Page 69: ...r bumper to secure the vehicle when trans porting Do not use the rear bumper to tow To lift rear of vehicle pass lifting strap as shown 619900955 521 12 Side Panels WARNING Never operate engine with s...

Page 70: ...ENTS AND EQUIPMENT 219100889 054 001_a 219100889 054 002_a When closing panel make sure latches are locked securely Side Panels Removal Open side panel Lift the side panel to disengage the tabs 68 ___...

Page 71: ...CONTROLS INSTRUMENTS AND EQUIPMENT 219100889 054 003 13 Footrests The footrests are adjustable 619900955 516 __________________ 69...

Page 72: ...ROLS INSTRUMENTS AND EQUIPMENT 619900955 517 To adjust proceed as follow 1 Slightly loosen mounting screws do not remove 2 Adjust height at desired position 3 Tighten mounting screws 70 ______________...

Page 73: ...CONTROLS INSTRUMENTS AND EQUIPMENT 619900955 518 MOUNTING SCREWS 619900955 519 MOUNTING SCREW __________________ 71...

Page 74: ...parts Corrosion of metal parts Damage to internal engine parts Inspect frequently for the presence of fuel leaks or other fuel sys tem abnormalities if you suspect the presence of alcohol in gaso lin...

Page 75: ...is precaution is in order to reduce the risk of frost buildup in fuel system components which may lead in certain cases to severe damage to engine NOTE Use only methyl hydrate free gas line antifreeze...

Page 76: ...ne or incorrect fuel oil ratio will not be covered by the BRP limited warranty Vehicle Fueling Procedure WARNING Always stop engine before refueling WARNING Fuel is flammable and explosive under certa...

Page 77: ...k Do not overfill WARNING Never top up the fuel tank before placing the vehicle in a warm area As temperature increases fuel expands and may over flow 7 Fully tighten fuel reservoir cap clockwise WARN...

Page 78: ...t system controls some engine parameters The duration is based on fuel volume It will take approximately two fuel tanks to complete the break in During this period The engine performance and behavior...

Page 79: ...50 km 30 mi During the break in period Avoid strong acceleration and deceleration Avoid pulling a load Avoid high speed cruising If the vehicle creeps lower the drive belt height from the preliminary...

Page 80: ...below 7 Grab rewind starter handle pull handle slowly until a resistance is felt then hold handle firmly and pull vigorously to start engine NOTE The maximum torque that can be transmitted to the engi...

Page 81: ...t to lift the rear of vehicle if it is above your limits WARNING Make sure tether cord cap is removed before standing in front the vehicle getting close to the track or rear suspension com ponents NOT...

Page 82: ...o ride it at high speed on a trail hard packed snow or ice In the event that you have to ride on such surfaces reduce your speed and minimize the travel distance NOTICE Running that type of track at h...

Page 83: ...mergency situation only if a rigid tow bar is not available a rope can be used Proceed with extra caution In some areas it may be illegal to do so Check with state or local authorities Remove the driv...

Page 84: ...ifting stress If a lifting device is not used use proper lift ing techniques notably by using the force of your legs Do not attempt to lift the front or rear of vehicle if it is above your limits Supp...

Page 85: ...if necessary Stopper Strap Stopper strap length has an effect on the amount of weight the cen ter spring has to carry especially during acceleration therefore on the front end uplift Stopper strap len...

Page 86: ...with the various adjustments as well as snow conditions will dictate the most efficient combination Generally a longer stopper strap setting gives better performance on a flat landscape and a shorter...

Page 87: ...Lighter steering Increasing preload More bump absorption capability Heavier steering Decreasing preload Less bump absorption capability To adjust unscrew the locking ring then turn the adjustment ring...

Page 88: ...ns indicates a good choice of spring preload ACTION RESULT Firmer rear suspension Higher rear end More bump absorption capability Increasing preload Heavier steering Softer rear suspension Lower rear...

Page 89: ...cts to a low suspension velocity slow compression strokes in most cases when riding at lower speeds High speed compression damping controls how the shock absorber reacts to a high suspension velocity...

Page 90: ...pression damping force Firmer compression damping Counter Clockwise Decreasing compression damping force Softer compression damping Rebound Damping Rebound damping controls how the shock absorber rest...

Page 91: ...e it is recommended to use a lower rebound damping setting Front Suspension Adjustments Front Springs Front spring preload has an effect on front suspension firmness Front spring preload also has an e...

Page 92: ...ed compression damping controls how the shock absorber reacts to a low suspension velocity slow compression strokes in most cases when riding at lower speeds ACTION RESULT Increasing low speed compres...

Page 93: ...nsion velocity quick compression strokes in most cases when riding at higher speeds ACTION RESULT Increasing high speed compression damping force Firmer compression damping fast compression Decreasing...

Page 94: ...e shock absorber restrains the ex tension stroke ACTION RESULT Increasing rebound damping force Firmer rebound damping extension stroke Decreasing rebound damping force Softer rebound damping extensio...

Page 95: ...rease center spring preload Reduce rear spring preload Steering feels too heavy at steady speeds Reduce front suspension spring preload Increase center spring preload Steering feels too heavy during a...

Page 96: ...ression damping adjustment if equipped Increase rear spring preload Increase center spring preload Lengthen limiter strap Increase compression damping adjustment if equipped Snowmobile seems to pivot...

Page 97: ...74871 505074870 503195765 503195767 Low Speed 12 Clicks open Low Speed 10 Clicks open Low Speed 10 Clicks open High Speed 1 5 Turns open High Speed 1 5 Turns open High Speed 1 5 Turns open 600 RS Rebo...

Page 98: ...over a trailer Anchor your vehicle securely front and rear even on short hauls Be certain all equipment is securely fastened Cover your snowmobile when trailering to prevent road grime from causing da...

Page 99: ...MAINTENANCE __________________ 97...

Page 100: ...the use of gasoline containing greater than 10 vol ethanol that applies to this vehicle The use of gasoline containing greater than 10 vol ethanol with this engine may harm the emission control system...

Page 101: ...r straps and slider shoes Inspect tie rod ends and ski alignment Inspect engine rubber mounts Lubricate front suspension shocks upper spherical bearings EVERY 2 YEARS OR 6 000 KM 4 000 MI WHICHEVER CO...

Page 102: ...ing fasteners etc when undergoing disassembly as sembly always replace with a new one Engine Coolant WARNING Never open coolant tank cap when engine is hot Engine Coolant level Verification Open the R...

Page 103: ...ed water and antifreeze solution 50 distilled water 50 antifreeze NOTICE A blend of 50 antifreeze with 50 distilled water will improve the cooling efficiency Using water tap instead of distilled water...

Page 104: ...inum engines Exhaust System Exhaust System Verification The muffler tail pipe should be centered with the exit hole in the bot tom pan Exhaust system must be free of rust or leaks Make sure that all p...

Page 105: ...section of the shop manual 2 Remove the upper body module For procedure refer to BODY subsection of the shop manual 3 Remove cover refer to TOP END subsection of the shop manual 4 Clean the spark plug...

Page 106: ...mr2017 031 002 6 Remove spark plug cables as shown 219100897 007 001_a Step 1 Gently rotate Step 2 Pull off 7 Unscrew the spark plug sufficiently to break the applied torque using the appropriate tool...

Page 107: ...efer to TECHNICAL SPECIFICATIONS NOTE If spark plug gap is incorrect use another spark plug 3 Hand screw spark plug into cylinder head until it bottoms out 4 Apply specific torque using a torque wrenc...

Page 108: ...ads 2 Ensure the contact surfaces of the cylinder head and spark plug are free of grime 3 Install and torque the spark plug refer to previous table for spe cific torque 4 Visually check to ensure the...

Page 109: ...the plug indexing angle is not within specification repeat proce dure with another spark plug until correct indexing is achieved Brake Fluid Recommended Fluid Use only DOT 4 brake fluid from a sealed...

Page 110: ...for top ping up NOTICE Brake fluid can damage painted and plastic parts Handle with care Rinse thoroughly in case of spillage Brake Fluid Level Verification NOTICE Vehicle must be on a level surface...

Page 111: ...79185 All other countries SYNTHETIC CHAINCASE OIL P N 779156 NOTICE The chaincase of this snowmobile has been devel oped and validated using the XPS Synthetic chaincase oil BRP strongly recommends the...

Page 112: ...readed hole If level is correct reinstall check plug and tighten to the specified torque TIGHTENING TORQUE Check plug 6 N m 1 N m 53 lbf in 9 lbf in If level is insufficient See CHAINCASE FILLING PROC...

Page 113: ...PLUG Remove the filler cap 520001663 010_a TYPICAL TOP OF CHAINCASE 1 Filler cap Pour recommended oil in the filler hole until oil comes out by the check plug hole Reinstall check plug and tighten to...

Page 114: ...NTROLS INSTRUMENTS AND EQUIPMENT Drive Chain Adjustment Using the Torx end of the driven pulley expander GENTLY turn ten sioner clockwise to eliminate the play 520001798 006_a TYPICAL Do not force the...

Page 115: ...sheave oil on belt or distorted spare belt Contact an authorized Lynx dealer Drive Belt Replacement Drive Belt Removal 1 Remove tether cord cap from engine cut off switch 2 Remove drive belt guard ref...

Page 116: ...ection of rotation 3 Unscrew and remove the driven pulley expander from the pulley 4 Rotate the driven pulley several times to properly set the belt be tween the sheaves 5 If a new belt was installed...

Page 117: ...a time then rotate the driven pul ley to properly set the belt between the pulley sheaves Measure belt deflection using a straight edge and the tensiometer as ex plained below REQUIRED TOOL TENSIOMET...

Page 118: ...t 4 Position the tensiometer on drive belt halfway between pulleys 5 Push the tensiometer downwards until bottom O ring deflection be aligned with the inner edge of the straight ruler 6 Read load reco...

Page 119: ...chedules The drive pulley is factory calibrated to transmit maximum engine power at a predefined RPM Factors such as ambient temperature altitude or surface condition may vary this critical engine RPM...

Page 120: ...lley guard 2 Locate the cam and the pivot screw on the drive pulley 520001496 020_a TYPICAL 1 Cam 2 Pivot screw The cam position is identified as follows Positions 1 2 4 and 5 are numbered Position 3...

Page 121: ...ANCE PROCEDURES mmc2016 001 118_b 1 Numbered position 2 Position 3 Notch 3 Pointers To adjust proceed as follows for all 3 cams 3 Using the driven pulley expander loosen the pivot screw ______________...

Page 122: ...MAINTENANCE PROCEDURES mmc2016 001 116_a 1 Pivot screw 4 Move the right lever aside to be able to turn the cam 5 Turn cam to the desired position 120 _________________...

Page 123: ...lbf in NOTICE Always adjust all 3 cams to the same setting Track Track Condition WARNING Remove tether cord cap from engine cut off switch before performing any maintenance or adjustment unless other...

Page 124: ...ed tracks Lugs that are broken or torn off exposing portions of rods Delamination of the rubber Broken rods Broken studs studded tracks Bent studs studded tracks Missing studs Studs that are torn off...

Page 125: ...tunnel with tremendous force possibly resulting in the loss of a leg or other serious injury Track Tension Verification NOTE Ride the snowmobile in snow about 15 to 20 minutes prior to adjusting track...

Page 126: ...ecification 6 Place upper O ring to 0 kgf 0 lbf 7 Position the tensiometer on track halfway between front and rear idler wheels 8 Push the tensiometer downwards until bottom O ring deflection set earl...

Page 127: ...133 003_a LOAD READING 1 Upper O ring 10 Load reading must be as per the following table TRACK ADJUSTMENT SPECIFICATION Track deflection setting 55 mm 2 17 in Track load reading 6 kgf to 8 5 kgf 13 l...

Page 128: ...s notably by using the force of your legs Do not attempt to lift the rear of vehicle if it is above your limits 3 Loosen the rear axle nut or screws 4 Tighten or loosen both adjustment screws equally...

Page 129: ...the rear of the track Never rotate track at high speed Centrifugal force could cause debris damaged or loose studs pieces of torn track or an entire severed track to be violently thrown backwards out...

Page 130: ...cut off switch WARNING Remove tether cord cap from engine cut off switch be fore performing any maintenance or adjustment unless otherwise specified Vehicle must be parked in a safe place away from th...

Page 131: ...the rear axle nut to specified torque TIGHTENING TORQUE Rear axle nut 48 N m 6 N m 35 lbf ft 4 lbf ft 8 Reposition snowmobile on the ground Suspension Rear Suspension Condition Visually inspect all su...

Page 132: ...ut to specification TIGHTENING TORQUE Stopper strap nut 10 N m 1 N m 89 lbf in 9 lbf in Suspension Lubrication Lubricate the following suspension pivots at grease fittings Refer to MAINTENANCE SCHEDUL...

Page 133: ...sary contact an authorized Lynx dealer Skis Wear and Condition of Skis and Runners Check the condition of the skis and ski runner carbides If worn con tact an authorized Lynx dealer WARNING Excessivel...

Page 134: ...dition and replace it if necessary To remove fuse from holder pull fuse out Check if filament is melted 1 2 A15E0KA 1 Fuse 2 Check if melted WARNING Do not use a higher rated fuse WARNING If fuse has...

Page 135: ...ith a mild detergent Use only microfiber cloths or an equivalent NOTICE It is necessary to use microfiber cloths or equivalent on windshield and hood to avoid damaging further surfaces to clean To rem...

Page 136: ...ot release track tension CAUTION Use appropriate lifting device or have assistance to share lifting stress If a lifting device is not used use proper lifting techniques notably by using the force of y...

Page 137: ...TECHNICAL INFORMATION _________________ 135...

Page 138: ...hicle description decal is located on right hand side of tunnel 619900955 515 xxxxxxxxxxxxxxxxx xx xxxx 3 2 1 619900936 001_a VEHICLE DESCRIPTION DECAL 1 Manufacturer name 2 Manufacturing date 3 Vehic...

Page 139: ...y We strongly recommend that you take note of all the identification numbers on your snowmobile and supply them to your insurance company Vehicle Identification Number VIN VIN is scribed on vehicle de...

Page 140: ...VEHICLE IDENTIFICATION 520001797 002_a 1 Engine identification number 138 _________________...

Page 141: ...OF CONFORMITY _________________ 139 ddd2009 001 The EC Declaration of Conformity does not appear in this version of the Operator s Guide Please refer to the printed version that was delivered with yo...

Page 142: ...EAC DECLARATION OF CONFORMITY Left blank for Eurasian Conformity mark where applicable 140 _________________...

Page 143: ...r engine speed 8500 100 RPM FUEL LUBRICATION SYSTEM Fuel delivery E TEC direct injection with integrated auxiliary injection system Idle speed not adjustable 1600 200 RPM Gasoline oil ratio 33 1 Pre m...

Page 144: ...INE ELECTRICAL SYSTEM Lighting system output 30 A 14 5 V 1340 W 6000 RPM Type NGK ILKR9Q7G engine and spark plug threads are indexed Spark plug Gap Not adjustable 0 6 mm to 0 7 mm 024 in to 028 in 142...

Page 145: ...coolant specifically formulated for aluminum engines Coolant Quantity 6 L 6 34 qt U S liq FUEL SYSTEM Fuel pump In tank electrical fuel pump Type Premium unleaded gasoline fuel which may contain up to...

Page 146: ...M Type Scandinavia SYNTHETIC CHAINCASE OIL EUR P N 779185 All other countries SYNTHETIC CHAINCASE OIL P N 779156 Chaincase oil Capacity 350 ml 12 U S oz Chaincase ratio 23 51 Type Racing pDrive Drive...

Page 147: ...le 220 mm stainless floating disc with 4 pistons caliper Type DOT 4 Brake fluid Quantity 50 ml 1 69 U S oz Caliper Fixed 4 pistons 4 x 30 mm Brake pad material Metallic Minimum brake pad thickness 0 5...

Page 148: ...arm 390 mm 15 4 in Center KYB 46 HCLR Kashima Coated Shock absorber type Rear KYB 46 HCLR Kashima Coated WEIGHT AND DIMENSIONS Mass dry 219 kg 482 8 lb Overall length 3 170 mm 124 8 in Overall width...

Page 149: ...TROUBLE SHOOTING _________________ 147...

Page 150: ...hangers cleanliness Clean if necessary 5 Drive belt worn too thin If the drive belt has lost more than 3 mm 1 8 in of its original width it will affect vehicle performance Replace drive belt 6 Incorre...

Page 151: ...r maintenance repair or replacement ENGINE MISFIRES 1 Water in fuel Drain fuel system and refill with fresh fuel 2 RAVE valves malfunction Have RAVE valves system inspected Seek service from an author...

Page 152: ...form you of an anomaly or a particular condition Icons can come on or blink alone or in combination with others 520001496 010_e 1 Lower display In addition to the icons messages are displayed along wi...

Page 153: ...art If overheating persists contact an authorized Lynx dealer Do not run the engine if condition persists OVERHEAT In combination with ENGINE OVERHEAT above Critical overheat Stop engine immediately a...

Page 154: ...ile throttle lever is squeezed and vehicle is moving at more than 5 km h 3 MPH 4 short beeps every 8 seconds KNOCK Engine detonation RPM is limited when this condition occurs Ensure recommended fuel i...

Page 155: ...few minutes then start engine If problem persists contact an authorized Lynx dealer Fault Codes If the check engine icon is ON it is possible to read fault code s on the gauge To read active fault cod...

Page 156: ...20001496 004_a 1 High beam 2 Low beam If two or more codes are registered use the gauge mode button to scroll To exit the fault codes mode press and hold the gauge mode button Contact an authorized Ly...

Page 157: ...WARRANTY _____ 155...

Page 158: ...wmo bile was used for racing or any other competitive activity at any point even by a previous owner or 2 the snowmobile has been altered or modified in such a way so as to adversely affect its operat...

Page 159: ...judgement are either incompatible with the product or adversely affect its operation performance and durability or resulting from repairs done by a person that is not an authorized servicing LYNX Dist...

Page 160: ...nty guarantee right or remedy conferred or implied under the Competition and Consumer Act 2010 Cth including the Australian Consumer Law or any other law where to do so would contravene that law or ca...

Page 161: ...The customer must notify a servicing LYNX Distributor Dealer within two 2 days of the appearance of a defect and provide it with reasonable access to the product and reasonable opportunity to repair i...

Page 162: ...ions shall also be transferred and be valid for the remaining coverage pe riod provided BRP or an authorized LYNX Distributor Dealer receives a proof that the former owner agreed to the transfer of ow...

Page 163: ...arranty will become null and void if 1 the snowmo bile was used for racing or any other competitive activity at any point even by a previous owner or 2 the snowmobile has been altered or modified in s...

Page 164: ...udgement are either incompatible with the product or adversely affect its operation performance and durability or resulting from repairs done by a person that is not an authorized servicing LYNX Distr...

Page 165: ...its original expiration date Note that the duration and any other modalities of the warranty cov erage are subject to the applicable national or local legislation in the customer s country 5 CONDITION...

Page 166: ...T BRP WILL DO To the extent permitted by law BRP s obligations under this warranty are limited to at its sole discretion repairing parts found defective under normal use maintenance and service or rep...

Page 167: ...ted warranty BRP suggests that you try to resolve the issue at the LYNX Distributor Dealer level We recommend discussing the issue with the authorized LYNX Distributor Dealer s service manager or owne...

Page 168: ...le or model Have the qualities that a buyer may legitimately expect considering the public declarations of the seller the manufacturer of its representative including in advertising or labeling or 2 H...

Page 169: ...re Print Mileage km Hours Date Dealer no Notes Refer to vehicle Pre Delivery Bulletin for detailed installation procedures FIRST INSPECTION Mileage km Signature Print Hours Date Dealer no Notes For ma...

Page 170: ...r maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Inf...

Page 171: ...r maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Inf...

Page 172: ...r maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Inf...

Page 173: ...r maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Inf...

Page 174: ...r maintenance schedule refer to Maintenance Information section of this operator s guide SERVICE Mileage km Signature Print Hours Date Dealer no Notes For maintenance schedule refer to Maintenance Inf...

Page 175: ...CUSTOMER INFORMATION _____ 173...

Page 176: ...o 108 0075 Japan Europe Skaldenstraat 125 B 9042 Gent Belgium Itterpark 11 D 40724 Hilden Germany ARTEPARC B timent B Route de la c te d Azur Le Canet 13590 Meyreuil France Ingvald Ystgaardsvei 15 N 7...

Page 177: ...20 Santa Rosa J uregui Qro Mexico Sturtevant Wisconsin U S A 10101 Science Drive Sturtevant Wisconsin 53177 U S A Oceania 6 Lord Street Lakes Business Park Botany NSW 2019 Australia 3B Echelon Place E...

Page 178: ...hip please join a proof that the former owner agreed to the transfer Notifying BRP even after the expiration of the limited warranty is very important as it enables BRP to reach the snowmobile owner i...

Page 179: ...CHANGE OF ADDRESS OWNERSHIP _________________ 177...

Page 180: ...CHANGE OF ADDRESS OWNERSHIP This page is intentionally blank 178 _________________...

Page 181: ...CHANGE OF ADDRESS OWNERSHIP _________________ 179...

Page 182: ...CHANGE OF ADDRESS OWNERSHIP This page is intentionally blank 180 _________________...

Page 183: ...CHANGE OF ADDRESS OWNERSHIP NOTES _________________ 181...

Page 184: ...CHANGE OF ADDRESS OWNERSHIP NOTES 182 _________________...

Page 185: ...CHANGE OF ADDRESS OWNERSHIP NOTES _________________ 183...

Page 186: ...CHANGE OF ADDRESS OWNERSHIP NOTES 184 _________________...

Page 187: ...CHANGE OF ADDRESS OWNERSHIP _________________ 185...

Page 188: ...ars old Keep this Operator s guide for reference RAVE RSTM Series THIS OPERATOR S GUIDE IS WRITTEN USING A GENERIC FORM AND FOR A GENERAL USE OF THE SNOWMOBILE THE RADIEN 600RS RACE MODEL IS DESIGNED...

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BRP Lynx Rave 600RS 2020, Operator'S Manual

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