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UNCRATING

UNCRATING

Crate Cover Removal

1. Carefully lay the crate on its bottom on a firm,

level surface.

NOTICE

Allowing the crate to drop may cause

serious damages to vehicle.

2. Remove all screws retaining crate cover to

crate base. Use a Robertson screwdriver #2
(square tip).

tbl2013-009-001_a

3. Carefully cut both ends of crate tarpaulin to lo-

cate the rear of vehicle.

4. Cut straps on the top of crate on both ends.

tbl2012-003-001_a

5. Cut tarpaulin at the end where the rear of vehi-

cle is located

tbl2013-009-001_b

1. Cut tarpaulin

6. At the same end, cut the wood piece at top

corners using a jig saw.

7. Cut nails along vertical post retaining rear end

of crate to the side panels.

tbl2013-009-002_a

1. Cut top corner
2. Cut nails along vertical post

8. Pull out the end cover.

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2014-2

PREDELIVERY

Summary of Contents for Can-Am Commander 1000 DPS 2014

Page 1: ...STD 6CEA 6CEB 6CEC DPS 6TEA 6TEB 800R XT 6DEA 6DEB 6DEC STD 6AEA 6AEB DPS 6PEA XT 6BEA 6BEB 6BED 6BEE 6BEF 6BEG 6BEH XT P 6EEA 6EEB 6EEC 2014 1000 LTD 6GEA 6GEB 6GED All Printed in Canada tbl2014 003...

Page 2: ...rrors CE Models Only 31 Mudguards CE Models Only 33 Accessories Installation 33 Vehicle Decals 33 FLUIDS 34 Fuel 34 Engine Oil 34 Engine Coolant 35 SET UP 36 Tires Pressure 36 Wheel Beadlock 37 Protec...

Page 3: ...tinue or change specifications designs features models or equipment without incurring obligation The illustrations in this document show the typical construction of the different assemblies and may no...

Page 4: ...fully cut both ends of crate tarpaulin to lo cate the rear of vehicle 4 Cut straps on the top of crate on both ends tbl2012 003 001_a 5 Cut tarpaulin at the end where the rear of vehi cle is located t...

Page 5: ...er BEFORE top cover 1 Rear end cover removed Vehicle Removal from Crate All except LTD 1 Remove protective wrapping from the vehicle tbl2012 003 002_a 1 Protective wrapping 2 Remove both sections of t...

Page 6: ...e to steel support tbl2014 003 501_a 1 Carriage bolt 2 5 Remove front section of cage from the wood frame tbl2011 001 021_c 1 Front section of cage 3 Remove screws retaining wood frame to steel suppor...

Page 7: ...e 7 Cut retaining straps and remove wood support tbl2011 001 014 8 Cut front and rear straps retaining the vehicle to crate base tbl2011 001 015_a FRONT OF VEHICLE tbl2011 001 016_a REAR OF VEHICLE 9...

Page 8: ...sion arm tbl2011 001 057 13 Lift the front of vehicle just enough to place the pieces of wood 1 78 m 70 in between wheel and base crate as illustrated below tbl2011 001 023_a 1 2x6 by 1 78 m 70 in 2 C...

Page 9: ...the shifter lever on PARK and install the required parts and accessories Refer to PARTS TO BE INSTALLED Vehicle Removal from Crate All LTD Models 1 Remove protective wrapping from the vehicle tbl2012...

Page 10: ...the cage to the wood frame tbl2011 001 005_a 4 2 Remove screws securing the rear section of the cage to wood frame tbl2011 001 006_a tbl2011 001 007_a 4 3 Remove rear section of cage from the wood fr...

Page 11: ...rts from the front fenders Discard bolts and support tbl2011 001 009 8 Detach bungees retaining half windshield and sport visor to seats tbl2012 003 008_a 1 Bungees 9 Remove seats from vehicle 9 1 Cut...

Page 12: ..._a REAR OF VEHICLE 12 Remove parts from the rear cargo lower com partment Predelivery box 2 GPS tbl2011 001 017 Unlatch tail gate and discard bungee cord and packing material Remove tail gate from car...

Page 13: ...ate braces NOTE Position the 2x6 over crate braces The rear of the 2x6 must be halfway on brace tbl2011 001 058_a 1 2x6 2 Crate braces 18 Lower the front of the vehicle and repeat the procedure at the...

Page 14: ...hicle on seats 1 Sport visor Inside vehicle on seats 1 Rear speakers Inside predelivery box 1 1 Predelivery box 3 In the cargo box 1 Battery Battery Removal WARNING Battery BLACK lead must always be d...

Page 15: ...top post Tail Gate Installation Install tail gate to cargo box Secure tail gate to cargo box hooks tbl2013 005 002_a 1 Tail gate 2 Secure into hooks 3 Secure both straps Shock Absorber Installation S...

Page 16: ...aring the length of air hoses FRONT Short air hose on reservoir side REAR Long air hose on the opposite side of reservoir Rear Shock Absorber Installation 1 Block front wheels 2 Loosen wheel lug nuts...

Page 17: ...s 2 tbl2012 003 014_a RH SIDE OF VEHICLE 1 YELLOW dots 2 Rivet from PDI kit tbl2012 003 015_a LH SIDE OF VEHICLE 1 YELLOW dot 2 Install the rivet in this hole All Models 12 Clean brake disc Use the XP...

Page 18: ...on nuts rearward PDI KIT PARTS QTY M10 x 55 hexagonal flange bolts 4 M10 elastic flange nuts 4 tbl2011 001 041 STD DPS AND XT MODELS NOTE On XT P model place the reservoir out wards tbl2011 001 070_a...

Page 19: ...uct can be present on the brake disc and must be removed before using the vehicle Not con forming to this procedure may lead to a brake chattering and the brake pads replacement would be necessary to...

Page 20: ...e seat belts Do not remove the piece of tape holding the wiring har ness tbl2012 003 017_a LH SIDE OF VEHICLE SHOWN 1 Seat belt attachment 7 Using a hoist lift the cage assembly over the vehicle and c...

Page 21: ...lates to retain the top of the rear lateral panels Make sure to install square foam behind support plate tbl2014 003 004_a TYPICAL 1 Foam PARTS TORQUE K50 x 16 Torx screws previously removed Hand torq...

Page 22: ...bolts 2 7 16 20 elastic nuts 2 NOTICE Make sure belt is not twisted Position seat belt bracket as per the following il lustration tbl2011 001 067_a A Approximately 90 mm 3 17 32 in PART TORQUE 7 16 2...

Page 23: ...M5 x 14 Torx screws TIGHTENING TORQUE M5 x 14 Torx screw 4 5 N m 40 lbf in 3 Adjust the length of the lateral net straps 4 Buckle off the lateral net Central Mirror LTD CE Models Only 1 Install centr...

Page 24: ...nstall domed nut TORQUE M6 cap nut 6 N m 53 lbf in 8 Remove clamp pliers tsi2012 006 002_a 1 Central mirror collar 2 Cap nut 3 Flat washer 4 Central mirror bushing 9 Loosen screw on central mirror to...

Page 25: ...s on sport visor and secure with plastic rivets tsi2011 014 004_a 1 Plastic rivet 2 Visor pocket 4 Install foam gasket on all rounded sections pre viously cleaned with isopropyl alcohol where sport vi...

Page 26: ...nd screen hooks at the bottom of the seat belt mechanism attachment plate tbl2012 003 019_a 1 Rear net hook 6 Pull hook straps tight 7 Secure lower section of rear wind screen 7 1 Remove the top middl...

Page 27: ...Install roof middle section above sport visor Pay attention to fit both tops with notch be tween both 8 Install straps around cage tube Do not tighten before all straps are installed 9 Tighten each s...

Page 28: ...oute the rear speaker harness along the cage tube and secure it using rear wind screen straps tbl2012 003 023 9 Connect rear speaker 9 1 Connect rear speaker connector with vehi cle connector 9 2 Rout...

Page 29: ...IRED PARTS QTY Half windshield 2 Hal windshield installation kit from predelivery box 1 1 1 Install windshield on a clean non abrasive sur face with the interior facing up 2 Install a neoprene seal on...

Page 30: ...1 Install a piece of masking tape under each windshield support to avoid scratching the hood tbl2012 003 029_a 1 Pieces of masking tape 6 2 Position the bottom of windshield at 7 mm to 10 mm 9 32 in...

Page 31: ...H mirror on cage post 2 1 Install the U bracket around the LH cage post 2 2 Install the mirror between U bracket ends 2 3 Secure them using M6 x 45 Torx screws M6 flat washers and M6 cap nuts Do not t...

Page 32: ...07 005_b INCORRECT NUT ORIENTATION 5 Position mirror collar onto LH cage post be tween both half windshield retaining straps 6 Position mirror bushing into mirror collar 7 Hold using clamp pliers to a...

Page 33: ...e U bracket in center of the front transversal cage tube 2 Install the central mirror 3 Secure them using M6 x 45 Torx screws M6 flat washers and M6 cap nuts 4 Tighten cap nuts PART TORQUE M6 cap nut...

Page 34: ...Use regular unleaded gasoline available from most service stations or oxygenated fuel con taining a maximum total of 10 of ethanol or methanol The gasoline used must have the fol lowing recommended mi...

Page 35: ...nded Engine Coolant COOLANT HEADER BRP recommended product LONG LIFE ANTIFREEZE P N 219 702 685 Alternative if not available Distilled water and antifreeze solution 50 distilled water 50 antifreeze NO...

Page 36: ...o avoid spillage Do not overfill Reinstall filler cap Reinstall service cover SET UP Tires Pressure From factory tires air pressure could be different from the recommended air pressure To ensure prope...

Page 37: ...als are removed from vehicle Recall or Factory directed Modification Complete applicable recall or factory directed modification B U D S PROGRAMMING Diagnostic Connector Location The diagnostic connec...

Page 38: ...079 200 MPI 2 INTERFACE CARD CONNECTED TO USB PORT How to Establish Communication Using B U D S Software NOTE Before beginning check if the latest ver sion of B U D S available on BOSSWeb for this veh...

Page 39: ...e ECM NOTE After you are finished typing the name B U D S automatically updates the Delivery Date on the screen Resetting Trip Hours and Trip Distance 1 Ensure that the VEHICLE tab is selected 2 Click...

Page 40: ...dometer Reading Gauge settings can be changed to accommodate the owner preferences Language English French Spanish Dutch etc Units Miles or Kilometers Country NA or CE Time clock 12hr or 24hr 1 Select...

Page 41: ...ents are interrelated It may be necessary to readjust the rear shock ab sorbers after adjusting front shock absorbers for instance Test run the vehicle under the same conditions trail speed load etc C...

Page 42: ...ondition WARNING The left and right shock adjustment on front or rear suspension must always be set to the same position Never adjust one shock only Uneven adjustment can cause poor handling and loss...

Page 43: ...004_a TYPICAL LTD MODEL 1 Low speed compression adjuster Turning it clockwise H increases shock damping action stiffer Turning it counterclockwise S decreases shock damping action softer High Speed C...

Page 44: ...pressure washer to clean the vehicle USE LOW PRESSURE ONLY like a garden hose The high pressure can cause electrical or mechanical damages 2 Remove any dirt 3 Clean vinyl and plastic parts using a ch...

Page 45: ...1 qt U S liq Engine oil Recommended For the summer season use XPS 4 STROKE SYNTH BLEND OIL SUMMER P N 293 600 121 For the winter season use XPS 4 STROKE SYNTHETIC OIL ALL CLIMATE P N 293 600 112 If no...

Page 46: ...ACS DPS if equipped 50 A Speedometer tail lamp 10 A Ignition injection speed sensor 7 5 A Engine control module ECM 5 A 4WD Actuator winch if equipped 5 A Key switch 5 A Fan fuse breaker 25 A Europea...

Page 47: ...rease P N 293 550 063 STEERING Steering wheel Adjustable tilt steering Turning radius 240 cm 94 5 in Total toe vehicle on ground 0 0 2 Camber angle vehicle on ground 0 7 positive FRONT SUSPENSION Base...

Page 48: ...essure adjustments BRAKES Front brake Type Dual 214mm ventilated disc brakes with hydraulic twin piston calipers Rear brake Type Single 214mm ventilated disc brake with hydraulic twin piston caliper C...

Page 49: ...cm 58 6 in Overall height 182 9 cm 72 in Wheelbase 192 4 cm 75 7 in Front 125 7 cm 49 5 in Wheel track Rear 121 9 cm 48 in Ground clearance 27 9 cm 11 in LOADING CAPACITY AND WEIGHT Dry weight 584 kg...

Page 50: ...gine oil Recommended For the summer season use XPS 4 STROKE SYNTH BLEND OIL SUMMER P N 293 600 121 For the winter season use XPS 4 STROKE SYNTHETIC OIL ALL CLIMATE P N 293 600 112 If not not available...

Page 51: ...2 volts Nominal rating 18 A h Battery Power starter output 0 7 KW Headlights 4 x 60 W Taillight 2 x 5 21 W Turn signal light 2 x 10 W License plate light 2 x 5 W Position light 2 x 5 W Main 40 A Acces...

Page 52: ...N 293 600 140 or a 75W 140 API GL 5 synthetic gear oil Front drive Visco lok front differential Front drive ratio 3 6 1 Rear drive Spiral bevel gear final drive Rear drive ratio 3 6 1 CV joint grease...

Page 53: ...luid Type DOT 4 Caliper Floating Front Metallic Brake pad material Rear Metallic Minimum brake pad thickness 1 mm 039 in Front 4 mm 157 in Minimum brake disc thickness Rear 4 mm 157 in Maximum brake d...

Page 54: ...8 in Ground clearance 27 9 cm 11 in LOADING CAPACITY AND WEIGHT Dry weight models without accessories 610 kg 1 344 8 lb 635 kg 1 399 9 lb Weight distribution front rear 44 56 Total 272 kg 600 lb Upper...

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