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Chapter

 

3

 

Installation

 

America’s

 

Favorite

 

Stoves

 

Since

 

1980

 

Page

 

19

 

 

 

B

LOCK

O

FF

 

P

LATE

 

I

NSTALLATION

 

Whenever

 

this

 

appliance

 

is

 

installed

 

with

 

a

 

direct

 

connection

 

a

 

block

off

 

plate,

 

or

 

other

 

noncombustible

 

seal

off

 

device

 

(e.g.

 

damper

 

adapter),

 

will

 

need

 

to

 

be

 

installed.

 

This

 

device

 

is

 

used

 

to

 

seal

 

the

 

chimney,

 

insuring

 

no

 

smoke

 

enters

 

the

 

home

 

and

 

providing

 

the

 

chimney

 

system

 

with

 

a

 

seal

 

to

 

promote

 

draft.

 

The

 

directions

 

below

 

detail

 

the

 

steps

 

for

 

construction

 

and

 

installation

 

of

 

a

 

block

off

 

plate.

 

1.

 

Determine

 

a

 

location

 

for

 

the

 

block

off

 

plate

 

at

 

the

 

top

 

of

 

the

 

firebox

 

below

 

the

 

damper

 

area

 

(make

 

it

 

high

 

enough

 

to

 

allow

 

installation

 

of

 

the

 

connection

 

pipe).

 

The

 

location

 

should

 

be

 

level

 

and

 

in

 

an

 

area

 

where

 

it

 

can

 

be

 

mounted

 

easily.

 

Measure

 

the

 

width

 

at

 

the

 

rear

 

("A")

 

and

 

front

 

("B")

 

of

 

the

 

firebox

 

at

 

the

 

height

 

where

 

the

 

block

off

 

plate

 

will

 

be

 

installed

 

(see

 

the

 

illustration

 

below).

 

Then

 

measure

 

the

 

depth

 

of

 

the

 

location

 

where

 

the

 

block

off

 

plate

 

will

 

be

 

installed

 

("C").

  

NOTE

:

 

Most

 

masonry

 

fireplaces

 

have

 

square

 

fireboxes

 

while

 

certain

 

zero

clearance

 

(metal)

 

fireplaces

 

often

 

have

 

domed

 

firebox

 

tops.

 

This

 

makes

 

zero

clearance

 

block

off

 

plates

 

more

 

difficult

 

to

 

install.

 

To

 

simplify

 

the

 

procedure,

 

insulation

 

may

 

be

 

used

 

to

 

seal

 

the

 

rounded

 

edges.

 

2.

 

Make

 

a

 

cardboard

 

template

 

of

 

the

 

measurements,

 

but

 

add

 

a

 

2"

 

flange

 

to

 

each

 

side.

 

This

 

flange

 

will

 

be

 

used

 

to

 

mount

 

the

 

block

off

 

plate

 

to

 

the

 

inside

 

of

 

the

 

firebox.

 

Bend

 

the

 

flanges

 

downwards

 

on

 

the

 

template

 

and

 

place

 

it

 

inside

 

the

 

fireplace.

 

If

 

the

 

template

 

fits

 

correctly

 

in

 

its

 

planned

 

location,

 

go

 

to

 

the

 

next

 

step.

 

If

 

it

 

does

 

not,

 

make

 

a

 

new

 

template

 

with

 

the

 

appropriate

 

corrections

 

until

 

it

 

fits

 

correctly.

 

3.

 

With

 

the

 

template

 

in

 

place,

 

mark

 

the

 

location

 

of

 

the

 

flue

 

(see

 

“Dimensions”

 

on

 

page

 

6).

 

This

 

location

 

approximates

 

the

 

center

 

of

 

the

 

flue

 

when

 

the

 

insert

 

is

 

in

 

place

 

(a

 

slight

 

offset

 

may

 

occur

 

based

 

upon

 

insert

 

and

 

block

off

 

plate

 

placement).

 

Remove

 

the

 

template

 

and

 

cut

 

a

 

6

 

1/4"

 

diameter

 

hole

 

centered

 

on

 

this

 

mark.

 

4.

 

Make

 

the

 

block

off

 

plate

 

of

 

24

 

gage

 

or

 

thicker

 

steel

 

to

 

match

 

the

 

template.

 

Drill

 

two

 

holes

 

in

 

each

 

flange

 

for

 

mounting

 

the

 

plate.

 

5.

 

Mount

 

the

 

block

off

 

plate

 

using

 

masonry

 

screws.

 

NOTE

:

 

Use

 

sheet

 

metal

 

screws

 

on

 

zero

clearance

 

(metal)

 

fireplaces

 

(screws

 

need

 

only

 

be

 

long

 

enough

 

to

 

penetrate

 

the

 

first

 

layer

 

of

 

metal).

 

6.

 

Insulate

 

the

 

block

off

 

plate

 

using

 

high

temperature

 

fiberglass

 

insulation

 

(Ceri

blanket®

 

or

 

equivalent)

 

and

 

furnace

 

cement

 

(allow

 

the

 

cement

 

to

 

dry

 

for

 

at

 

least

 

24

 

hours

 

before

 

burning).

 

7.

 

After

 

placing

 

the

 

appliance

 

and

 

installing

 

the

 

pipe

 

through

 

the

 

block

off

 

plate,

 

use

 

high

 

temperature

 

fiberglass

 

insulation

 

and

 

furnace

 

cement

 

to

 

seal

 

any

 

cracks

 

between

 

the

 

pipe

 

and

 

block

off

 

plate.

 

 

 

 

 

Summary of Contents for Mahogany W3100I

Page 1: ...ials about restrictions and installation inspection requirements in your area Local regulations and requirements can supersede those specified in this manual if more stringent PLEASE read this entire...

Page 2: ...Outside Air Kit FS Pedestal Units 11 Outside Air Kit FS Leg Units 12 Flashing Installation Insert Models 13 Mobile or Manufactured Home Requirements 13 Installing the Brick Panels 14 Freestanding Ins...

Page 3: ...or debris off of the stove before firing The paint will become soft and gummy as the stove heats up and will harden as the stove cools During the break in period open the door frequently every 5 10 mi...

Page 4: ...is stove as well The exhaust system must be completely airtight and properly installed This unit must be properly installed to prevent the possibility of a house fire The instructions must be strictly...

Page 5: ...operating the heater WARNING DO NOT OPERATE HEATER WITH THE GLASS PANEL REMOVED CRACKED OR BROKEN REPLACEMENT OF THE PANEL SHOULD BE DONE BY A LICENSED OR QUALIFIED SERVICE PERSON Ensure adequate com...

Page 6: ...Pedestal 37 1 8 to Front Height with Large Flashing 32 1 16 38 13 16 to Shroud Height with Medium Flashing 30 1 16 Height with Standard Pedestal 31 1 4 to Front Height of unit inside fireplace 20 1 2...

Page 7: ...listed to the pipe Insert Model Minimum Clearances to combustibles must be maintained as shown in the following chart NOTE Materials projecting more than from the wall are considered mantels I J K L...

Page 8: ...that it either be cemented to the masonry or be installed without cement in a thimble connected to the masonry wall When the connector is inserted in a thimble the joint must be tight enough so that i...

Page 9: ...36 of the front of the stove 4 Clearances All specified clearances to combustibles must be maintained Measurements provided are the minimum safe distances and should not be compromised 5 Chimney Termi...

Page 10: ...not fully remove realign the stove and firmly retighten the bolts NOTE For units with the pedestal only no ash pan or wood storage the stove will have to be lifted straight up for pedestal installatio...

Page 11: ...sher and partially tighten 3 Hold the blower on both sides and allow the screw heads to go through the slots and move the blower to the right as much as possible 4 Tighten bolts with 7 16 wrench 5 Rou...

Page 12: ...minimum clearances are met position the stove on the floor protection Draw an outline around the pedestal on the floor protector Remove the stove 2 In the center of the outline of the pedestal foot pr...

Page 13: ...with a screen and seal to the floor 8 Reposition the hearth pad and the stove so that the Rectangular Air Chamber is aligned with hole in the hearth pad 9 Secure the Rectangular Air Chamber to the Upp...

Page 14: ...quirements NOTE Not approved for Canadian Mobile Home Installations These directions only apply for mobile home installations within the United States of America WARNING DO NOT INSTALL IN A SLEEPING R...

Page 15: ...d when handling the brick panels Install the brick panels shown in figure 6 in the following order C B A and F Next remove the front secondary tube Install the panels D with the ceriblanket above them...

Page 16: ...re than 180o of elbows two 90o elbows or two 45o one 90o elbow etc Standard residential installations may use single wall connector Mobile Home may NOT Standard residential installations with reduced...

Page 17: ...lation Freestanding with Exterior Factory Built Chimney NOTE Exterior chimneys are subject to greater moisture and creosote accumulation due to the lower temperatures An insulated chase can help to re...

Page 18: ...ding with Masonry or Factory Built Chimney NOTE Most factory built chimney manufacturers make stainless steel chimney liners either flexible or rigid This provides a wide variety of installation optio...

Page 19: ...e including chimney must be clean and undamaged Any damage must be repaired prior to installation of the insert All convection vents and louvers must be left unmodified and unobstructed Entire firepla...

Page 20: ...d edges 2 Make a cardboard template of the measurements but add a 2 flange to each side This flange will be used to mount the block off plate to the inside of the firebox Bend the flanges downwards on...

Page 21: ...ONS This fireplace insert must be installed with a continuous chimney liner of 6 diameter extending from the fireplace insert to the top of the chimney The chimney liner must conform to the Class 3 re...

Page 22: ...Direct Connection Zero Clearance Fireplace NOTE Direct connections require installation of an airtight block off plate or damper adaptor see Block off Plate Installation on page 16 Although this inst...

Page 23: ...ncreasing sizes of wood before adding larger pieces for longer burns Always allow enough time for the wood to get burning well before adding larger pieces of wood When loading wood always be careful n...

Page 24: ...ugh to burn efficiently but this will now take less pre heating than older stoves After some initial experimentation you will be able to determine the optimum operating temperatures for various burn r...

Page 25: ...ever use substitute materials Chimney Cleaning Inspection Before each heating season the entire chimney system combustion chamber and fireplace should be professionally inspected cleaned and if necess...

Page 26: ...e test the wood with a moisture meter Some experienced wood burners can measure wood moisture by knocking pieces together and listening for a clear knock and not a thud Why Dry Wood is Key Wet wood wh...

Page 27: ...ing the Door Gasket The door gasket inserts into the outer groove of the door retainer Stove gasket cement holds it in place Before installing remove any residual cement Lay the gasket in place start...

Page 28: ...onal A E 3100BLOWKIT Brick Panel Set A BRICK W31 Damper Knob C S 852 Door Gasket C G 050 Door Glass C D 038 Door Handle Shaft CW D 031 Door Handle Wood CW M 250 Glass C D 038 Glass Clip C S 110 Glass...

Page 29: ...the dealer must examine the stove at the consumer s residence a reasonable service call charge may be incurred and is the sole responsibility of the consumer d If the unit must be transported those ch...

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