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Chapter

 

3

 

Installation

 

America’s

 

Favorite

 

Stoves

 

Since

 

1980

 

Page

 

18

 

 

Insert Installation Requirements 

 

Masonry

 

Fireplace

 

Requirements

 

 

Chimney

 

must

 

have

 

a

 

clay

 

tile

 

liner

 

or

 

a

 

stainless

 

steel

 

liner

 

(positive

 

connection)

 

 

Entire

 

fireplace,

 

including

 

chimney,

 

must

 

be

 

clean

 

and

 

undamaged.

 

Any

 

damage

 

must

 

be

 

repaired

 

prior

 

to

 

installation

 

of

 

the

 

insert

 

 

Chimney

 

height:

 

15'

 

minimum;

 

33'

 

maximum.

 

 

Entire

 

fireplace,

 

including

 

chimney,

 

must

 

meet

 

local

 

building

 

requirements

 

 

Zero

Clearance

 

(Metal)

 

Fireplace

 

Requirements:

 

 

Must

 

utilize

 

a

 

positive

 

(full

 

reline

 

 

recommended

 

method))

 

or

 

direct

 

connection

 

(block

off

 

plate)

 

 

Must

 

be

 

manufactured

 

by

 

one

 

of

 

the

 

following

 

manufacturers:

 

Marco,

 

Majestic,

 

Heatilator,

 

Preway,

 

Tempco,

 

Superior,

 

Heat

 

N

 

Glo,

 

Lennox,

 

Martin,

  

Monesson.

 

 

The

 

chimney

 

must

 

be

 

listed

 

per

 

UL

 

127

 

(US),

 

and

 

meet

 

type

 

HT

 

requirements

 

of

 

UL

 

103

 

(US).

  

Factory

 

built

 

fireplace

 

chimneys

 

tested

 

to

 

UL

 

127

1998,

 

may

 

be

 

at

 

the

 

fireplace

 

manufacturer’s

 

option,

 

tested

 

to

 

the

 

same

 

criteria

 

as

 

UL

 

103

 

HT

 

requirements.

  

If

 

the

 

chimney

 

is

 

not

 

listed

 

as

 

meeting

 

HT

 

requirements,

 

or

 

if

 

the

 

factory

 

built

 

fireplace

 

was

 

tested

 

prior

 

to

 

1998,

 

a

 

full

 

height

 

listed

 

chimney

 

liner

 

must

 

be

 

installed

 

from

 

the

 

appliance

 

flue

 

collar

 

to

 

the

 

chimney

 

top.

  

The

 

liner

 

must

 

meet

 

type

 

HT

 

requirements

 

(2100

o

F)

 

per

 

UL

 

1777

 

(US).

  

The

 

liner

 

must

 

be

 

securely

 

attached

 

to

 

the

 

insert

 

flue

 

collar

 

and

 

the

 

chimney

 

top.

  

To

 

prevent

 

air

 

passge

 

to

 

the

 

chimney

 

cavity

 

of

 

the

 

fireplace,

 

seal

 

either

 

the

 

damper

 

area

 

around

 

the

 

chimney

 

liner

 

with

 

high

 

temperature

 

sealant

 

or

 

the

 

fireplace

 

front

 

with

 

fiberglass

 

batting.

 

 

Entire

 

fireplace,

 

including

 

chimney,

 

must

 

be

 

clean

 

and

 

undamaged.

 

Any

 

damage

 

must

 

be

 

repaired

 

prior

 

to

 

installation

 

of

 

the

 

insert

 

 

All

 

convection

 

vents

 

and

 

louvers

 

must

 

be

 

left

 

unmodified

 

and

 

unobstructed.

 

 

Entire

 

fireplace,

 

including

 

chimney,

 

must

 

meet

 

local

 

building

 

requirements

 

 

Chimney

 

height:

 

15'

 

minimum;

 

33'

 

maximum.

 

Minimum

 

cross

 

section:

 

28.65

 

square

 

inches

  

 

The

 

damper

 

("A")

 

and

 

grate

 

("B")

 

must

 

be

 

removed

 

(see

 

the

 

illustration

 

to

 

the

 

right)

 

 

The

 

smoke

 

shelf

 

("C"),

 

internal

 

baffles

 

("D"),

 

screen

 

("E"),

 

and

 

metal

 

or

 

glass

 

doors

 

("F")

 

may

 

be

 

removed

 

(if

 

applicable)

 

 

The

 

masonry

 

lining

 

("G"),

 

insulation

 

("H"),

 

and

 

any

 

structured

 

rigid

 

frame

 

members

 

(metal

 

sides,

 

floor,

 

door

 

frame,

 

face

 

of

 

the

 

fireplace,

 

etc.

 

 

"I")

 

may

 

not

 

be

 

removed

 

or

 

altered

 

 

A

 

permanent

 

metal

 

warning

 

label

 

must

 

be

 

attached

 

to

 

the

 

back

 

wall

 

of

 

the

 

fireplace

 

opening

 

stating

 

the

 

following:

 

“This

 

fireplace

 

has

 

been

 

altered

 

to

 

accommodate

 

a

 

fireplace

 

insert

 

and

 

should

 

be

 

inspected

 

by

 

a

 

qualified

 

person

 

prior

 

to

 

re

use

 

as

 

a

 

conventional

 

fireplace.”

 

This

 

label

 

is

 

available

 

upon

 

request.

 

 

Drafting

 

Performance

 

This

 

appliance

 

relies

 

upon

 

natural

 

draft

 

to

 

operate.

 

External

 

forces,

 

such

 

as

 

wind,

 

barometric

 

pressure,

 

topography,

 

or

 

factors

 

of

 

the

 

home

 

(negative

 

pressure

 

from

 

exhaust

 

fans,

 

chimneys,

 

air

 

infiltration,

 

etc.),

 

may

 

adversely

 

affect

 

draft.

 

Breckwell

 

cannot

 

be

 

responsible

 

for

 

external

 

forces

 

leading

 

to

 

less

 

than

 

optimal

 

performance.

 

 

Leveling

 

Bolt

 

Installation

 

Two

 

leveling

 

bolts

 

are

 

included

 

to

 

level

 

the

 

insert

 

if

 

the

 

fireplace

 

has

 

a

 

stepped

up

 

hearth.

 

To

 

install,

 

raise

 

the

 

rear

 

of

 

the

 

insert

 

up

 

and

 

insert

 

the

 

leveling

 

bolts

 

into

 

the

 

holes

 

in

 

the

 

rear

 

corners

 

of

 

the

 

insert.

 

Adjust

 

the

 

bolts

 

until

 

they

 

extend

 

the

 

same

 

height

 

as

 

the

 

hearth

 

steps

 

up.

 

After

 

the

 

insert

 

is

 

installed,

 

fine

tune

 

the

 

leveling

 

bolts

 

to

 

level

 

the

 

insert

 

(see

 

the

 

illustration).

 

 

Summary of Contents for Mahogany W3100I

Page 1: ...ials about restrictions and installation inspection requirements in your area Local regulations and requirements can supersede those specified in this manual if more stringent PLEASE read this entire...

Page 2: ...Outside Air Kit FS Pedestal Units 11 Outside Air Kit FS Leg Units 12 Flashing Installation Insert Models 13 Mobile or Manufactured Home Requirements 13 Installing the Brick Panels 14 Freestanding Ins...

Page 3: ...or debris off of the stove before firing The paint will become soft and gummy as the stove heats up and will harden as the stove cools During the break in period open the door frequently every 5 10 mi...

Page 4: ...is stove as well The exhaust system must be completely airtight and properly installed This unit must be properly installed to prevent the possibility of a house fire The instructions must be strictly...

Page 5: ...operating the heater WARNING DO NOT OPERATE HEATER WITH THE GLASS PANEL REMOVED CRACKED OR BROKEN REPLACEMENT OF THE PANEL SHOULD BE DONE BY A LICENSED OR QUALIFIED SERVICE PERSON Ensure adequate com...

Page 6: ...Pedestal 37 1 8 to Front Height with Large Flashing 32 1 16 38 13 16 to Shroud Height with Medium Flashing 30 1 16 Height with Standard Pedestal 31 1 4 to Front Height of unit inside fireplace 20 1 2...

Page 7: ...listed to the pipe Insert Model Minimum Clearances to combustibles must be maintained as shown in the following chart NOTE Materials projecting more than from the wall are considered mantels I J K L...

Page 8: ...that it either be cemented to the masonry or be installed without cement in a thimble connected to the masonry wall When the connector is inserted in a thimble the joint must be tight enough so that i...

Page 9: ...36 of the front of the stove 4 Clearances All specified clearances to combustibles must be maintained Measurements provided are the minimum safe distances and should not be compromised 5 Chimney Termi...

Page 10: ...not fully remove realign the stove and firmly retighten the bolts NOTE For units with the pedestal only no ash pan or wood storage the stove will have to be lifted straight up for pedestal installatio...

Page 11: ...sher and partially tighten 3 Hold the blower on both sides and allow the screw heads to go through the slots and move the blower to the right as much as possible 4 Tighten bolts with 7 16 wrench 5 Rou...

Page 12: ...minimum clearances are met position the stove on the floor protection Draw an outline around the pedestal on the floor protector Remove the stove 2 In the center of the outline of the pedestal foot pr...

Page 13: ...with a screen and seal to the floor 8 Reposition the hearth pad and the stove so that the Rectangular Air Chamber is aligned with hole in the hearth pad 9 Secure the Rectangular Air Chamber to the Upp...

Page 14: ...quirements NOTE Not approved for Canadian Mobile Home Installations These directions only apply for mobile home installations within the United States of America WARNING DO NOT INSTALL IN A SLEEPING R...

Page 15: ...d when handling the brick panels Install the brick panels shown in figure 6 in the following order C B A and F Next remove the front secondary tube Install the panels D with the ceriblanket above them...

Page 16: ...re than 180o of elbows two 90o elbows or two 45o one 90o elbow etc Standard residential installations may use single wall connector Mobile Home may NOT Standard residential installations with reduced...

Page 17: ...lation Freestanding with Exterior Factory Built Chimney NOTE Exterior chimneys are subject to greater moisture and creosote accumulation due to the lower temperatures An insulated chase can help to re...

Page 18: ...ding with Masonry or Factory Built Chimney NOTE Most factory built chimney manufacturers make stainless steel chimney liners either flexible or rigid This provides a wide variety of installation optio...

Page 19: ...e including chimney must be clean and undamaged Any damage must be repaired prior to installation of the insert All convection vents and louvers must be left unmodified and unobstructed Entire firepla...

Page 20: ...d edges 2 Make a cardboard template of the measurements but add a 2 flange to each side This flange will be used to mount the block off plate to the inside of the firebox Bend the flanges downwards on...

Page 21: ...ONS This fireplace insert must be installed with a continuous chimney liner of 6 diameter extending from the fireplace insert to the top of the chimney The chimney liner must conform to the Class 3 re...

Page 22: ...Direct Connection Zero Clearance Fireplace NOTE Direct connections require installation of an airtight block off plate or damper adaptor see Block off Plate Installation on page 16 Although this inst...

Page 23: ...ncreasing sizes of wood before adding larger pieces for longer burns Always allow enough time for the wood to get burning well before adding larger pieces of wood When loading wood always be careful n...

Page 24: ...ugh to burn efficiently but this will now take less pre heating than older stoves After some initial experimentation you will be able to determine the optimum operating temperatures for various burn r...

Page 25: ...ever use substitute materials Chimney Cleaning Inspection Before each heating season the entire chimney system combustion chamber and fireplace should be professionally inspected cleaned and if necess...

Page 26: ...e test the wood with a moisture meter Some experienced wood burners can measure wood moisture by knocking pieces together and listening for a clear knock and not a thud Why Dry Wood is Key Wet wood wh...

Page 27: ...ing the Door Gasket The door gasket inserts into the outer groove of the door retainer Stove gasket cement holds it in place Before installing remove any residual cement Lay the gasket in place start...

Page 28: ...onal A E 3100BLOWKIT Brick Panel Set A BRICK W31 Damper Knob C S 852 Door Gasket C G 050 Door Glass C D 038 Door Handle Shaft CW D 031 Door Handle Wood CW M 250 Glass C D 038 Glass Clip C S 110 Glass...

Page 29: ...the dealer must examine the stove at the consumer s residence a reasonable service call charge may be incurred and is the sole responsibility of the consumer d If the unit must be transported those ch...

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