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Chapter

 

5

 

Maintenance

 

&

 

Troubleshooting

 

America’s

 

Favorite

 

Stoves

 

Since

 

1980

 

Page

 

24

 

 

S

TOVE 

M

AINTENANCE

 

 

Door

 

There

 

are

 

a

 

variety

 

of

 

high

 

quality

 

cleaners

 

available

 

that

 

may

 

be

 

used

 

to

 

clean

 

your

 

brass

 

door.

  

Use

 

only

 

products

 

specifically

 

made

 

for

 

use

 

in

 

wood

 

stoves

 

when

 

cleaning

 

the

 

glass.

 

Never

 

scrape

 

the

 

glass

 

with

 

anything

 

or

 

use

 

abrasive

 

cleaners,

 

as

 

pitting

 

may

 

occur.

 

Never

 

clean

 

glass

 

when

 

it

 

is

 

hot.

 

 

If

 

door

 

hinges

 

need

 

lubricating,

 

never

 

use

 

oil;

 

use

 

only

 

a

 

high

 

temperature

 

anti

seize

 

compound.

 

 

Avoid

 

slamming

 

the

 

door

 

or

 

striking

 

the

 

glass.

 

 

Never

 

use

 

substitute

 

materials

 

on

 

the

 

door.

 

 

CAUTION:

 

DO

 

NOT

 

USE

 

THE

 

STOVE

 

IS

 

THE

 

GLASS

 

IS

 

CRACKED,

 

BROKEN,

 

OR

 

MISSING.

 

 

Ceri

Blanket

 

During

 

every

 

chimney

 

cleaning

 

the

 

ceri

blanket

 

should

 

be

 

inspected.

 

If

 

it

 

has

 

become

 

compressed

 

or

 

heavily

 

stained

 

it

 

needs

 

to

 

be

 

replaced.

 

 

Gaskets

 

Periodically

 

check

 

the

 

door

 

gasket

 

to

 

make

 

sure

 

it

 

is

 

not

 

over

 

compressed

 

(causing

 

the

 

door

 

to

 

leak).

 

Your

 

Breckwell

 

dealer

 

can

 

supply

 

you

 

with

 

the

 

correct

 

gasket

 

for

 

replacement.

 

Never

 

use

 

substitute

 

materials.

 

 

Chimney

 

Cleaning

 

&

 

Inspection

 

Before

 

each

 

heating

 

season

 

the

 

entire

 

chimney

 

system,

 

combustion

 

chamber,

 

and

 

fireplace

 

should

 

be

 

professionally

 

inspected,

 

cleaned

 

and,

 

if

 

necessary,

 

repaired.

 

The

 

chimney

 

connector

 

and

 

chimney

 

should

 

be

 

inspected

 

at

 

least

 

once

 

a

 

month

 

during

 

the

 

heating.

 

 
 
 
 
 
 

T

ROUBLESHOOTING

 

 

Poor

 

Draft

 

If

 

your

 

stove

 

is

 

not

 

drafting

 

properly,

 

the

 

chimney

 

may

 

be

 

the

 

problem.

 

Have

 

the

 

chimney

 

relined

 

to

 

the

 

proper

 

size

 

or

 

extend

 

the

 

length

 

of

 

the

 

chimney

 

(Contact

 

your

 

Breckwell

 

dealer).

 

Also

 

refer

 

to

 

the

 

section

 

4.1

 

“Natural

 

Draft”.

 

 

Dirty

 

Glass

 

Burn

 

smaller,

 

hotter

 

fires

 

and

 

make

 

sure

 

that

 

the

 

damper

 

is

 

not

 

closed

 

too

 

far.

 

Make

 

sure

 

the

 

wood

 

is

 

well

 

seasoned

 

and

 

not

 

wet.

 

(See

 

POOR

 

DRAFT

 

above)

 

 

Wood

 

Burns

 

Too

 

Fast

 

The

 

door

 

gasket

 

may

 

be

 

leaking.

 

Check

 

for

 

leaks

 

and

 

replace

 

if

 

needed.

 

The

 

damper

 

rod

 

is

 

too

 

far

 

out.

 

 

Stove

 

Emits

 

Odor

 

Paint

 

is

 

curing.

 

(See

 

“INTRODUCTION”)

 

 

Poor

 

Heat

 

Output

 

Make

 

sure

 

the

 

wood

 

is

 

well

 

seasoned

 

and

 

not

 

wet.

 

(See

 

FUEL

”)

 

The

 

stove

 

needs

 

to

 

finish

 

curing.

 

(See

 

“INTRODUCTION”)

 

 

Smokes

 

When

 

Door

 

Is

 

Open

 

Always

 

fully

 

open

 

damper

 

before

 

opening

 

door.

 

Is

 

the

 

brick

 

baffle

 

dislodged?

 

(See

 

INSTALLING

 

THE

 

BRICK

 

PANELS

”).

 

Check

 

chimney

 

for

 

creosote

 

blockage.

 

(See

 

CREOSOTE

”)

 

 
 
 
 
 
 
 
 
 
 
 
 

 
 

 

Summary of Contents for Mahogany W3100I

Page 1: ...ials about restrictions and installation inspection requirements in your area Local regulations and requirements can supersede those specified in this manual if more stringent PLEASE read this entire...

Page 2: ...Outside Air Kit FS Pedestal Units 11 Outside Air Kit FS Leg Units 12 Flashing Installation Insert Models 13 Mobile or Manufactured Home Requirements 13 Installing the Brick Panels 14 Freestanding Ins...

Page 3: ...or debris off of the stove before firing The paint will become soft and gummy as the stove heats up and will harden as the stove cools During the break in period open the door frequently every 5 10 mi...

Page 4: ...is stove as well The exhaust system must be completely airtight and properly installed This unit must be properly installed to prevent the possibility of a house fire The instructions must be strictly...

Page 5: ...operating the heater WARNING DO NOT OPERATE HEATER WITH THE GLASS PANEL REMOVED CRACKED OR BROKEN REPLACEMENT OF THE PANEL SHOULD BE DONE BY A LICENSED OR QUALIFIED SERVICE PERSON Ensure adequate com...

Page 6: ...Pedestal 37 1 8 to Front Height with Large Flashing 32 1 16 38 13 16 to Shroud Height with Medium Flashing 30 1 16 Height with Standard Pedestal 31 1 4 to Front Height of unit inside fireplace 20 1 2...

Page 7: ...listed to the pipe Insert Model Minimum Clearances to combustibles must be maintained as shown in the following chart NOTE Materials projecting more than from the wall are considered mantels I J K L...

Page 8: ...that it either be cemented to the masonry or be installed without cement in a thimble connected to the masonry wall When the connector is inserted in a thimble the joint must be tight enough so that i...

Page 9: ...36 of the front of the stove 4 Clearances All specified clearances to combustibles must be maintained Measurements provided are the minimum safe distances and should not be compromised 5 Chimney Termi...

Page 10: ...not fully remove realign the stove and firmly retighten the bolts NOTE For units with the pedestal only no ash pan or wood storage the stove will have to be lifted straight up for pedestal installatio...

Page 11: ...sher and partially tighten 3 Hold the blower on both sides and allow the screw heads to go through the slots and move the blower to the right as much as possible 4 Tighten bolts with 7 16 wrench 5 Rou...

Page 12: ...minimum clearances are met position the stove on the floor protection Draw an outline around the pedestal on the floor protector Remove the stove 2 In the center of the outline of the pedestal foot pr...

Page 13: ...with a screen and seal to the floor 8 Reposition the hearth pad and the stove so that the Rectangular Air Chamber is aligned with hole in the hearth pad 9 Secure the Rectangular Air Chamber to the Upp...

Page 14: ...quirements NOTE Not approved for Canadian Mobile Home Installations These directions only apply for mobile home installations within the United States of America WARNING DO NOT INSTALL IN A SLEEPING R...

Page 15: ...d when handling the brick panels Install the brick panels shown in figure 6 in the following order C B A and F Next remove the front secondary tube Install the panels D with the ceriblanket above them...

Page 16: ...re than 180o of elbows two 90o elbows or two 45o one 90o elbow etc Standard residential installations may use single wall connector Mobile Home may NOT Standard residential installations with reduced...

Page 17: ...lation Freestanding with Exterior Factory Built Chimney NOTE Exterior chimneys are subject to greater moisture and creosote accumulation due to the lower temperatures An insulated chase can help to re...

Page 18: ...ding with Masonry or Factory Built Chimney NOTE Most factory built chimney manufacturers make stainless steel chimney liners either flexible or rigid This provides a wide variety of installation optio...

Page 19: ...e including chimney must be clean and undamaged Any damage must be repaired prior to installation of the insert All convection vents and louvers must be left unmodified and unobstructed Entire firepla...

Page 20: ...d edges 2 Make a cardboard template of the measurements but add a 2 flange to each side This flange will be used to mount the block off plate to the inside of the firebox Bend the flanges downwards on...

Page 21: ...ONS This fireplace insert must be installed with a continuous chimney liner of 6 diameter extending from the fireplace insert to the top of the chimney The chimney liner must conform to the Class 3 re...

Page 22: ...Direct Connection Zero Clearance Fireplace NOTE Direct connections require installation of an airtight block off plate or damper adaptor see Block off Plate Installation on page 16 Although this inst...

Page 23: ...ncreasing sizes of wood before adding larger pieces for longer burns Always allow enough time for the wood to get burning well before adding larger pieces of wood When loading wood always be careful n...

Page 24: ...ugh to burn efficiently but this will now take less pre heating than older stoves After some initial experimentation you will be able to determine the optimum operating temperatures for various burn r...

Page 25: ...ever use substitute materials Chimney Cleaning Inspection Before each heating season the entire chimney system combustion chamber and fireplace should be professionally inspected cleaned and if necess...

Page 26: ...e test the wood with a moisture meter Some experienced wood burners can measure wood moisture by knocking pieces together and listening for a clear knock and not a thud Why Dry Wood is Key Wet wood wh...

Page 27: ...ing the Door Gasket The door gasket inserts into the outer groove of the door retainer Stove gasket cement holds it in place Before installing remove any residual cement Lay the gasket in place start...

Page 28: ...onal A E 3100BLOWKIT Brick Panel Set A BRICK W31 Damper Knob C S 852 Door Gasket C G 050 Door Glass C D 038 Door Handle Shaft CW D 031 Door Handle Wood CW M 250 Glass C D 038 Glass Clip C S 110 Glass...

Page 29: ...the dealer must examine the stove at the consumer s residence a reasonable service call charge may be incurred and is the sole responsibility of the consumer d If the unit must be transported those ch...

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