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(2) SPEEDOMETER ASSY 

 

Replace Instrument Panel : 

(1)

 

Release three screws on the handle cover

……

(Picture 1) 

(2)

 

Release two mounting screws on the instrument panel

……

(Picture 2) 

(3)

 

Release the nut for the speedometer

……

(Picture 3) 

(4)

 

Follow with the reversed steps to restore 

Tools

>:

(1) (2) screwdriver 

 
 
 

 

 

(Picture 1)

  

 

(Picture 2)

  

Three screws on 

the handle cover 

Two mounting 

screws on the 

instrument panel 

Summary of Contents for EVT-4000e

Page 1: ...1 EVT 4000e Maintenance Manual EVT TECHNOLOGY CO LTD...

Page 2: ...o mounting screws on the instrument panel and then release three screws on the head light assy Picture 2 3 Follow with the reversed steps to restore Tools 1 2 screwdriver Picture 1 Three screws on the...

Page 3: ...instrument panel so can easily replace the bulb Picture 2 3 Follow with the reversed steps to restore Tools 1 2 screwdriver Replace Signal Light Bulb 1 Release three screws on the handle cover Pictur...

Page 4: ...r Picture 1 2 Release two mounting screws on the instrument panel Picture 2 3 Release the nut for the speedometer Picture 3 4 Follow with the reversed steps to restore Tools 1 2 screwdriver Picture 1...

Page 5: ...screws on the instrument panel Picture 2 3 Release the nut for the speedometer Picture 3 4 Release three screws on the front cover Picture 4 5 Release speedometer nut on the front wheel Picture 5 6 Fo...

Page 6: ...ce Speedometer Gear 1 Release front axle nut Picture 5 2 Remove the front wheel 3 Follow with the reversed steps to restore Tools 1 box wrench 17mm Three screws on the front cover Speedometer nut Fron...

Page 7: ...Picture 1 3 Release three screws on the glove box Picture 2 4 Release 4 pin connector and two screws on the key switch Picture 3 5 Follow with the reversed steps to restore Tools 1 2 screwdriver 3 T...

Page 8: ...8 Picture 2 Picture 3 Three screws on the glove box Two screws for the key switch on left and right side 4 pin connector...

Page 9: ...ure 1 2 Release two connectors on the horn Picture 2 3 Release the mounting screws on the horn Picture 4 4 Follow with the reversed steps to restore Tools 1 screwdriver 3 open end wrench 10mm Picture...

Page 10: ...nd two screws on the right trim Picture 1 2 2 Release all of the connectors stored inside the handle cover Picture 3 3 Release all of the connectors stored inside the front cover Picture 4 4 Release a...

Page 11: ...ead light 6 pin connector for the head light assy 6 pin connector for left handle switch Connectors for power cut off and brake functions 4 pin connector for right handle switch 3 pin connector for E...

Page 12: ...Connectors inside the right cover Picture 5 4 pin connector for key switch Two connectors for the horn 4 pin connector for DC to DC converter 6 pin connector for the tail light assy 9 pin black connec...

Page 13: ...crews on the handle cover remove the rubber sleeve so can see the 2 pin connector for the flasher relay Picture 1 6 2 Follow with the reversed steps to restore Tools 1 screwdriver Picture 6 Rubber sle...

Page 14: ...front cover so can see the DC to DC converter Picture 7 2 Release two screws and 4 pin connector for the DC to DC converter Picture 7 8 3 Follow with the reversed steps to restore Tools 1 2 screwdrive...

Page 15: ...cover Picture 1 1 Release two mounting screws on the instrument panel Picture 1 2 Release two screws on the left handle switch Picture 1 4 Follow with the reversed steps to restore Tools 1 open end wr...

Page 16: ...ng screws on the instrument panel Picture 1 3 Release two screws on the right handle switch and one screw for the throttle cable Picture 2 4 Follow with the reversed steps to restore Tools 1 open end...

Page 17: ...ws on the head light assy Picture 1 2 2 Check the fluid in reservoir for refuel or replace the brake fluid Picture 2 3 Replace reservoir a Gasket fail or wear out b leaking 4 Release the screw on the...

Page 18: ...18 Picture 2 Picture 3 Three screws on the head light assy Two mounting screws on the instrument panel Two screws on the reservoir The screw on the brake hose...

Page 19: ...handle Picture 4 5 Release front axle nut to remove the wheel Picture 5 6 Release two screws on the caliper Picture 6 7 Release two screws on the front fork and check the steel balls to see if they ar...

Page 20: ...20 Picture 1 Picture 2 Three screws on Six screws on the front fender...

Page 21: ...21 Picture 3 Picture 4 Three screws The clamping screw on the handle Two screws on...

Page 22: ...22 Picture 5 Picture 6 Front axle nut Two screws...

Page 23: ...de Picture 7 2 Release two screws on the left shock absorber Picture 9 3 Same as above mentions to replace the right shock absorber 4 Follow with the reversed steps to restore Tools 1 screwdriver 2 T...

Page 24: ...24 Picture 8 Picture 9 Left and Right shock absorber Two screws on the shock absorber...

Page 25: ...e of the front wheel avoid fluid leaking to the pad Picture 3 4 Release the screw on the right side brake hose Picture 2 5 Release three screws on the front cover Picture 4 6 Cut off the band and then...

Page 26: ...26 Picture 2 Picture 3 Two screws on the reservoir The screw on the right side brake hose The screw on the brake hose of the front wheel...

Page 27: ...27 Picture 4 Picture 5 Three screws on the front cover Two screws on the reservoir The screw on the right side brake hose Six screws on the front fender...

Page 28: ...4 Release the screws on the left side brake hose Picture 5 5 Release three screws on the front cover Picture 4 6 Release six screws on the front fender Picture 4 7 Release two screws on the left trim...

Page 29: ...se the screw on the front caliper avoid fluid leaking to the pad Picture 2 3 Release the screw on the pad and then remove the pad Picture 2 4 Release two mounting screws on the caliper Picture 2 Tools...

Page 30: ...he pad Picture 3 3 Release the screw on the pad Picture 3 4 Release two mounting screws on the caliper Picture 3 Tools 1 screwdriver 2 box wrench 12mm 3 4 Y bend socket wrench 12mm Refuel the brake fl...

Page 31: ...31 Picture 3 The screw on the rear caliper The screw on the pad Two mounting screws on the rear caliper...

Page 32: ...ttle cable and pull it out then you can see a small hole on the throttle pillar put a nail through the hole so can prevent the pillar to draw back Picture 1 2 3 Release four screws on the controller a...

Page 33: ...33 Picture 2 Picture 3 Controller wire harness Tie band to prevent the pillar to draw back The Throttle pillar...

Page 34: ...or cord cover Picture 1 4 Release two nuts for the motor shaft Picture 2 5 Release the rear caliper so can remove the motor Picture 3 6 Follow with the reversed steps to restore Tools 2 diagonal cutti...

Page 35: ...35 Picture 2 Picture 3 Two nuts for the motor shaft Two screws for the brake assy...

Page 36: ...4 Release two nuts for the motor shaft Picture 2 5 Release the rear caliper so can remove the motor Picture 2 6 Release three screws on the brake disk so can remove the disk 7 Follow with the reversed...

Page 37: ...ont axle nut to remove the front wheel Picture 5 2 Release three screws on the disk 3 Follow with the reversed steps to restore Tools 1 box wrench 17mm 2 hex key wrench 6mm Picture 5 Picture 6 The scr...

Page 38: ...ease the screw on the center cover Picture 3 4 Release three screws on the side cover on each left and right side Picture 2 5 Release two screws on the tail fender Picture 2 6 Follow with the reversed...

Page 39: ...e rear lamp cover Picture 2 2 Remove the cover so can replace the bulb Picture 4 3 Follow with the reversed steps to restore Tools 1 screwdriver The screw on the center cover Three screws on the side...

Page 40: ...40 Picture 4 The bulb for brake light The bulb for the signal left and right...

Page 41: ...y is aged or useless 1 Recharge battery immediately 2 Replace the battery The second yellow light blinking 2 1 Insufficient energy left 1 Recharge battery The power cut off while driving please switch...

Page 42: ...42...

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