Tenways CGO600 Installation Manual Download Page 1 | Manualshive

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Installation

Manual

CGO

600

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Summary of Contents for CGO600

Page 1: ...Installation Manual CGO600 ...

Page 2: ...Bike box Tool box 1 Take out the bike the seatpost and the tool box 2 Remove and recycle all wrapping material 3 Save the bike box and tool box for future use 01 Unwrap your TENWAYS e bike 2 ...

Page 3: ...10mm Wrench Rear Light Bicycle Pedals 15mm Wrench Rear Light USB Charger 3mm Hex Key Adapter 4mm Hex Key 5mm Hex Key Phillips Screwdriver Cycling Pump Charger L R Tool box checklist ...

Page 4: ... 1 2 Removable Plastic Covers Take out the front wheel Remove and recycle the plastic covers from both sides of the wheel hub 02 03 Take out the front wheel 4 ...

Page 5: ...Head Tube 1 Hold the head tube in one hand Use the other hand to rotate the stem to the front facing direction 03Rotate the stem to the front 2 5 ...

Page 6: ... a 4mm hex key to unscrew the 4 handlebar clamp bolts by turning counterclockwise 05 Take off the front attachment of the stem Be careful not to lose the bolt washers 04 3mm Hex Key 4mm Hex Key 5mm Hex Key 6 ...

Page 7: ... the bolts fully with appropriate force 2 Use a 4mm hex key to install the 4 bolts by turning clockwise The sequence is shown in the picture above Please do not fully tighten them yet The max torque of these 4 bolts is 6Nm If the handlebar is installed correctly the brake lever should be 45 to the ground once the front wheel is installed 05Install the handlebar 1 7 ...

Page 8: ... 1 2 Rotate the front light to the upright position Use the Phillips screwdriver to secure the front part of the light s installation bolt Install the front light 06 8 ...

Page 9: ... 3 4 Use a 10mm wrench to tighten the rear nut by turning clockwise 10mm Wrench 15mm Wrench Use a 3mm hex key to tighten the bolt at the middle of the light 3mm Hex Key 4mm Hex Key 5mm Hex Key 9 ...

Page 10: ...Take out the front wheel s quick release 1 Open the front wheel s quick release 2 Loosen the adjusting nut and remove the plastic cover You will no longer need this 07 08 10 ...

Page 11: ...Remove the plastic insert from the brake caliper e 1 Please keep the plastic insert for future use It can help to protect the brake caliper when the front wheel is detached 08 11 ...

Page 12: ...This step is extremely important so please read carefully 1 Move the quick release lever to an open position and firmly install the front wheel Install the front wheel 09 12 ...

Page 13: ...and 3 4 5 Continue tightening the nut until you feel resistance from the lever when it reaches a parallel position with the hub Grip the front fork with your fingers and use the palm of your hand to apply force to the quick release lever It should take considerable force to tighten the lever completely Once fully closed the lever should be at a position shown in the picture below 13 ...

Page 14: ...Check The Di sc Loosen the bolts of the brake caliper with a 5mm hex key so it can be moved slightly 1 3mm Hex Key 4mm Hex Key 5mm Hex Key 14 ...

Page 15: ...Di sc Alignment Squeeze the front brake lever 5 times Hold down the front brake lever then tighten the bolts on the brake caliper with a 5mm hex key 2 3 15 ...

Page 16: ...el to check if there is friction noise If there is friction noise please loosen the bolts on the brake caliper Manually move the brake caliper so that the brake disc is centered 4 5 3mm Hex Key 4mm Hex Key 5mm Hex Key 16 ...

Page 17: ...Then tighten back the bolts securely while holding down the front brake lever 6 17 ...

Page 18: ...e carbon belt and the L pedal goes to the other side Manually install the left pedal by turning counterclockwise Tighten the pedal securely with a 15mm wrench Manually install the right pedal by turning clockwise Tighten the pedal securely with a 15mm wrench 10Install the pedals 1 2 3 10mm Wrench 15mm Wrench Left Right 1 18 ...

Page 19: ...n the quick release of the seat tube Insert the seatpost into the seat tube and close the quick release securely Using the strap attach the portable rear light securely to the seatpost 11Install the saddle and the rear light 1 2 3 19 ...

Page 20: ...ebar perpendicular to the front wheel Use a 4mm hex key to tighten the 2 bolts on the stem securely by turning clockwise 12Adjust the handlebar 1 2 If the stem is not installed securely you will be at the risk of a sudden loss of control which could result in severe body injuries 3mm Hex Key 4mm Hex Key 5mm Hex Key 20 ...

Page 21: ...Display Panel ON OFF M Button Speed Up Long press to turn on the front light Press and hold to enter walking assist mode The motor will provide assistance up to 6 km h Speed Down 21 ...

Page 22: ...bout 20 seconds Long press the M button to see the menu Use the up and down buttons to select password and press the M button Use up and down buttons to change the number for each digit Long press the M button to exit the password page Exit to the main page to save the new password 1 1 2 3 4 5 6 22 ...

Page 23: ...How to connect to the TENWAYS App 13 Register Your E Bike Register 1 2 3 Turn on your smartphone s Bluetooth Open your TENWAYS App Tap Register 23 ...

Page 24: ...QR code color CGO600 4 5 Scan the QR code on the downtube Fill in your e bike s color and size and give it a special name 24 ...

Page 25: ... 7 6 The App will automatically connect in about 10 seconds Turn on your e bike s display Enter the password 25 ...

Page 26: ...release lever and see if it is securely locked A properly locked quick release requires considerable effort to open It is imperative to check the condition of the front wheel before every ride especially after you park the bike in public areas Check the brakes Check the tire pressure Before your first ride ensure that the brake lever is securely attached to the handlebar and the brake caliper is s...

Page 27: ...ce your heel on that pedal with an almost fully extended leg your seatpost is at the correct height Make sure the seatpost is not in a position beyond the minimum insertion mark Before your first ride please charge the battery to full Your e bike will not arrive fully charged for safety reasons The TENWAYS App can be downloaded from the App Store and Google Play Once connected you can record every...

Page 28: ...onditions or when you feel exhausted Fully comply with local transportation laws and regulations when riding the e bike Before riding in the night carefully check if the front and rear lights as well as the reflective strips on the side of the wheels are in good condition We highly recommend you to wear reflective clothing when riding in the night Do not cover the front and rear lights or the refl...

Page 29: ...e e bike idle for an extended time please clean it before doing so Proper storage and handling of the battery can greatly extend its useful life Make sure to only use the charger provided by TENWAYS We recommend you charge the battery in a dry environment at a temperature between 20 C 25 C The battery should not be over charged or over discharged We recommend a charge discharge cycle between 10 an...

Page 30: ...ower The brakes can become less efficient over time due to wear and tear We recommend you get your brakes checked fixed or replaced if necessary by professionals when you find the stopping power inefficient Squeezing on the brake levers should feel solid The brake levers should never touch the handlebars Check on the brake disc and brake caliper every few weeks There should not be any dirt or oil ...

Page 31: ... wheel hub The wear and tear of the connecting points of the pedals The wear and tear of the tire s outer housing walls and tread The internal connection of all the core electric components It is important to perform a professional check on the e bike regularly with the help of reputable local bike shops We recommend you to check 2 3 times every 3 months or for every 1000km of ride The following i...

Page 32: ... delivery Claims under this warranty must be made directly to TENWAYS and proof of purchase is required The warranty applies to original owners and is transferable to further owners The warranty does not cover An incorrect assembly or installation of the product by the user An improper or negligent use operation or modification of the product Maintenance process contrary to the maintenance instruc...

Page 33: ...There is the risk of getting caught in the wheels or in the drive system Take care when riding in wet and slippery conditions Ride slowly and gently apply force to the brakes to accommodate a longer stopping distance Do not modify your bike with any accessories modifications that will void the warranty This may lead to malfunctioning and or unapproved public road usage For your safety please do no...

Page 34: ...tenways com EPAC according to EN15194 ...

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