BOMBARDIER Sea-Doo Sport Boats SPORTSTER LE Operator'S Manual Download Page 74

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Sportster LT Model

Hose Pinchers Installation

Install a hose pincher and firmly tighten on:

– water injection hose at tuned pipe

1. Hose pincher on injection hose going to tuned pipe

– engine drain tube coming from exhaust manifold before T-fitting

– hose right after T-fitting

– hose on cylinder head.

F04E0YL

lmo2002_003a.book Page 72 Wednesday, November 14, 2001 2:39 PM

Summary of Contents for Sea-Doo Sport Boats SPORTSTER LE

Page 1: ......

Page 2: ...s Guide the Safety Handbook and Videocassette should remain with the craft at the time of resale Gelcote is a trademark of Gelcote International Knight s Spray Nine is a trademark of Korkak System lt...

Page 3: ...ility More serious boaters may want to obtain Chapman Piloting by Elbert S Maloney available at most book stores When introducing your family or friends to the sport be sure they fully understand the...

Page 4: ...OMPONENTS AND INSTRUMENTS FUNCTIONS 20 1 Safety Lanyard engine cut out switch 20 2 Steering Wheel 21 3 Throttle Lever s 22 4 Shift Lever 22 5 Start Stop Button s 23 6 Choke Lever s 24 7 Navigation Lig...

Page 5: ...pped 36 42 Fuel Valve s 37 43 Cooling System Bleed Outlet s 37 44 Main Battery Cut Off Switch 37 Fuses 38 FUEL AND LUBRICATION 39 Fueling Procedure 39 Recommended Fuel 39 Recommended Oil 40 Oil Inject...

Page 6: ...ter 58 Low Charge Battery Condition 59 MAINTENANCE 60 Lubrication 60 Periodic Inspection 62 Throttle and Choke Cables 62 Fuel and Oil Filters 63 Steering Jet Pump Nozzle Adjustment 63 Reverse Gate s 6...

Page 7: ...Motor Corporation of America B M C A however maintains a policy of continuous improvement of its products without imposing upon itself any obligation to install them on prod ucts previously manufactu...

Page 8: ...nitial speed load wind and water conditions Practice stopping and docking in a safe traf fic free area to have an idea of how long it will take to stop the craft un der varying conditions Do not re le...

Page 9: ...ted Warranty contained in this guide Operation of this craft by a minor or disabled person is NOT recom mended Maintenance Only perform servicing procedures which are detailed in this guide Fur ther a...

Page 10: ...dial 1 800 882 2900 NOTE If outside Canada and USA consult the local distributor USA Except Puerto Rico BOMBARDIER MOTOR CORPORATION OF AMERICA 7575 Bombardier Court P O Box 8035 WAUSAU WI 54401 or f...

Page 11: ...nd service with a genuine BOMBARDIER part without charge for parts and labor at any authorized SEA DOO SPORT BOAT dealer during the Warranty Coverage Period 3 CONDITION TO HAVE WARRANTY WORK VALIDATED...

Page 12: ...am ages or limitations on how long an implied warranty lasts so the above limitation or exclusion may not apply BOMBARDIER reserves the right to modify this warranty at any time being under stood that...

Page 13: ...r workmanship under normal use maintenance and service with a genuine BOMBARDIER part without charge for parts and labor at any local authorized SEA DOO SPORT BOAT dealer 3 CONDITION TO HAVE WARRANTY...

Page 14: ...this warranty into local language it is then understood and agreed that in the event of any discrepancies or incon sistencies between the two versions the English version shall prevail It is the custo...

Page 15: ...mbered Due to space availability for proper display of registration number refer to the following illustration for location The registration number must appear on each side of the sport boat TYPICAL 1...

Page 16: ...If missing or damaged they can be replaced free of charge See an authorized Sea Doo sport boat dealer Please read the following labels carefully before operating your boat Label 1 F04L2OP 4 5 6 7 1 2...

Page 17: ...l 2 Label 3 TYPICAL REFER TO ACTUAL LABEL ON BOAT Label 4 Label 5 Label 6 Label 7 Label 8 F04LAHY F04LAYY F04LALY F04LASY F04LATY F04LAUY F04LAVY lmo2002_003a book Page 15 Wednesday November 14 2001 2...

Page 18: ...Number H I N is located on the right side of the tran som TYPICAL 1 Hull Identification Number H I N Engines 717 Engine The Engine Identification Number E I N is located on the upper side of the magne...

Page 19: ...it COCKPIT VIEW Bombardier 1 min x 1000 0 2 1 3 4 5 6 7 8 0 2 1 3 4 5 6 7 8 60 45 15 30 Bombardier MPH km h Bombardier Bombardier 1 min x 1000 0 F04L8ZO 9 11 12 11 10 2 4 3 42 39 1 5 8 7 6 5 6 lmo2002...

Page 20: ...ORTSTER LT REAR VIEW F04LB1L 26 28 20 21 20 31 30 28 16 28 29 20 17 28 23 15 44 25 14 40 27 41 32 19 22 18 F04LAWL 35 34 25 43 34 27 37 13 37 38 35 15 36 36 33 33 24 24 lmo2002_003a book Page 18 Wedne...

Page 21: ...ront Storage Compartment 22 Deck Storage Compartment 23 Rear Storage Compartment 24 Jet Pump Water Intake s 25 Tow Hook 26 Bow Light 27 Removable Stern Light 28 Mooring Cleats 29 Deck 30 Fuel Tank Cap...

Page 22: ...audible signals through a beeper to inform you of a particular condition The following chart gives the coded signals related to the safety lanyard only For other possible codes refer to the TROUBLE SH...

Page 23: ...llow engine starting NUMBER OF BEEPS POSSIBLE CAUSE REMEDY 2 shorts while installing safety lanyard on DESS post Everything is correct with the safety lanyard good contact and the right lanyard cap En...

Page 24: ...ngines each time throttle levers are moved forward TYPICAL THROTTLE LEVERS ON TWIN ENGINE 1 Port engine 2 Starboard engine 3 Full throttle 4 Increase speed 5 Decrease speed 6 Idle speed Twin Engine On...

Page 25: ...anyard must be on the DESS post to allow engine s starting To start engine s press and hold each button Release immediately after en gine is started Proceed the same way for the other engine if applic...

Page 26: ...rotary switch ANC Turns on the anchorage light when the boat is anchored Only the stern light is lit OFF Turns off all lights NAV Turns on both bow and stern lights and illuminates the gauge s WARNING...

Page 27: ...pump shuts off automatically This automatic mode is working at all times with without safety lanyard on DESS post and with without engine s running CAUTION Bear in mind that when the main battery cut...

Page 28: ...mage will oc cur TYPICAL 1 Low injection oil level pilot lamp 2 Fuel level 11 Tachometer s Analog tachometer indicates the revo lutions per minute RPM of the en gines Multiply reading by 1000 to ob ta...

Page 29: ...h passenger should be seated while underway 18 Bow Seat Located at front of craft it is provided as a sun seat Use grab handles as necessary Boarding Step Beside the sun seat it is provided to help bo...

Page 30: ...n to release mecha nism then move down slowly When bottomed on latch firmly push cover to lock Periodically verify the lock pin tight ness of storage cover Tighten if need ed and make sure storage cov...

Page 31: ...TYPICAL 1 Gently push here to release the spring 23 Rear Storage Compartment Convenient rear storage location to be used to carry large personal articles Ideal location for spare Personal Flota tion...

Page 32: ...2 Tray under holders Firmly close storage compartment cov er to relatch Ski Rope Storage Compartment 1 Open here Convenient storage compartment lo cated on engine cover This compart ment is ideal for...

Page 33: ...o store again TYPICAL 1 Stern light storage location 2 Stern light operation position Installation Lift connector cap Insert post in connector hole En sure to align hole keyway with post screw head Fi...

Page 34: ...Cap 1 Fuel tank cap Unscrew the cap counterclockwise to allow fuel tank filling Fully tighten when finished 1 2 3 4 F04L0LY WARNING Always stop the engine before re fueling Fuel is inflammable and exp...

Page 35: ...is for star board engine For your convenience there are addi tional flushing connectors under the rear storage compartment cover Lift cover the flushing connectors are on each side of the storage comp...

Page 36: ...ition with the shift lever the re verse gate moves up or down to obtain the desired position 38 Scupper Valve This is where water from deck drains out Keep clean to avoid clogging TYPICAL 1 Scupper va...

Page 37: ...ll 2 Water intake grate lowered to release weeds 1 Push lever 2 Position of water intake grate while riding on water and loading launching on from trailer 1 2 F04J1JL F04J1KL 1 2 lmo2002_003a book Pag...

Page 38: ...pen flame close to vent Follow the Fueling Procedure instructions in the FUEL AND LUBRICATION section F04L99Y 1 F04L9BZ 1 WARNING Riding when pulling a tub skier or wakeboarder makes the craft han dle...

Page 39: ...oling System Bleed Outlet s When engine is running water must flow through this hole This allows air in engine water jacket to escape TYPICAL 1 Bleed outlet On Sportster LT model start one en gine and...

Page 40: ...l system when transporta tion or during short term storage CAUTION Bear in mind that when the switch is turned OFF while craft is moored the bilge pump will not start if water comes up in the bilge Fu...

Page 41: ...ary Recommended Fuel Use regular unleaded gasoline with 87 octane Ron Mon 2 specification Do not mix oil with fuel except at en gine break in Refer to BREAK IN PE RIOD section Always check oil injec t...

Page 42: ...two stroke oil Avoid mixing different brands of API TC oil as resulting chemical re action may cause severe engine damage Oil Injection System A sufficient amount of injection oil should be maintaine...

Page 43: ...el tank The oil should be added for the first full fuel tank filling only To add injection oil in the fuel tank pro ceed as follows Fill fuel tank with approximately 50 li ters 12 gal of gasoline then...

Page 44: ...rt Steering system and low speed steering control system Steering cable adjustment if required Shifter cable adjustment if required Ensure that throttle levers keep the selected position Adjust lever...

Page 45: ...r to verifying any of the following Only start craft once all items have been checked and operate properly ITEM OPERATION Hull Inspect Jet pump water intakes Inspect clean Bilge Drain Ensure plug is s...

Page 46: ...cured Steering System Assisted by another person check steering operation for free movement When the steering is centered the jet pump nozzles should be in the straight ahead position Ensure the jet p...

Page 47: ...ngines and stop them using each switch indi vidually Storage Compartment Covers Ensure they are closed and latched WARNING Check throttle lever operation be fore starting the engine WARNING Verify the...

Page 48: ...in contact with the trailer CAUTION Loading launching the boat on from the trailer with the wa ter intake grate in lower position will cause damage to the weedless sys tem and possibly to the fibergl...

Page 49: ...t roads to prevent dirt entry through the air intake opening s Observe trailering safety precautions Principle of Operation Propulsion Each engine is directly coupled to a drive shaft which in turn ro...

Page 50: ...of its rotation the en gine speed will be slightly accelerated to increase the jet pump thrust This aids steering control for low speed navigation or when approaching leaving a dock For docking tips r...

Page 51: ...ICAL TYPICAL TYPICAL WARNING Inexperiencedridersshouldpractice how to get aboard close to shore first before venturing into deep water WARNING Engine should not be running while boarding Never use pro...

Page 52: ...e lease starting button and release choke lever NOTE Do not push the throttle lever forward while starting a cold engine CAUTION To avoid starter motor overheating the cranking period should not excee...

Page 53: ...ching a dock then shut off the engine s just before coming along side Low Speed Steering Control System Reducing RPM to IDLE activates the low speed steering control feature as described previously Fo...

Page 54: ...s then remove safety lanyard or press the engine start stop button s Always remove safety lanyard from sport boat WARNING In shallow water shells sand peb bles or other objects could be drawn up by t...

Page 55: ...craft stored in direct sun light Cooling System Flushing and Engine Internal Lubrication Flushing the cooling system with fresh water is essential to neutralize corrod ing effects of salt or other ch...

Page 56: ...se between the transom and the T fitting as shown TYPICAL SPORTSTER LT SHOWN 1 T fitting 2 Hose pincher right after the T fitting TYPICAL SPORTSTER LE SHOWN 1 Pinch outlet hose between T fittings Cont...

Page 57: ...t fast idle during one minute 7 Close the water tap then stop the engine 8 Remove hose pincher CAUTION Always close the water tap before stopping the engine NOTE For storage engine should be run out o...

Page 58: ...perly reconnect spark plug ca bles to spark plugs 17 Wipe up any residual water from the engine NOTE Repeat the same procedure for the other engine if applicable Anticorrosion Treatment To prevent cor...

Page 59: ...gine s It may be necessary to repeat the procedure CAUTION Operating the sport boat with the water intake grate s in low er position will cause damage to the weedless system In severe conditions if th...

Page 60: ...n The maximum recommended towing speed is 24 km h 15 MPH When towing your boat in water pinch the water supply hose from the jet pump housing s to the engine s with a hose pincher not supplied P N 529...

Page 61: ...ed towing the boat you must remove the hose pincher s before operating it Failure to do so will result in damage to the engine s Low Charge Battery Condition F10E01Y 1 F04M02Y 1 WARNING See your autho...

Page 62: ...ly stop lubri cating as soon as boot begins to ex pand to prevent boot damage or slip ping 1 PTO flywheel 2 Grease fitting 3 Drive shaft boot Reinstall and secure PTO flywheel guard WARNING Only perfo...

Page 63: ...and choke ca ble s with BOMBARDIER LUBE lubri cant every 25 hours of use every 10 hours in salt water use Electrical Connections As necessary apply dielectric grease on battery posts and all exposed...

Page 64: ...all mechanized products A periodic in spection contributes to the products life span The Periodic Inspection chart at the end of this document gives guidelines for regular sport boat servicing sched...

Page 65: ...g in seri ous engine damage Steering Jet Pump Nozzle Adjustment When the steering is aimed in straight ahead position the jet pump nozzle s should be in the same direction to allow the sport boat to r...

Page 66: ...Module MPEM which is located in the engine compartment TYPICAL 1 MPEM 2 Spare fuse holders 3 Top fuse block 4 Bottom fuse block 5 Locking tabs A decal on the MPEM shows the rating position and identi...

Page 67: ...locking tab Charging System If the battery is regularly discharged check this fuse condition Fuses for the charging systems are lo cated in the small electrical box es in the engine compartment On Spo...

Page 68: ...positioned Bilge Air Blower Verify bilge air blower for proper oper ation It is located in starboard ventila tion duct beneath rear storage com partment cover TYPICAL 1 Blower Navigation Light Bulb Re...

Page 69: ...r the up per terminal plate it is possible that the bulb remains loose The cover will compress the terminal plate against the bulb at reinstallation Stern Light Unscrew lens counterclockwise and pull...

Page 70: ...lly wash the body with hot water and soap only use mild deter gent Remove any marine organisms from engine s and or hull Apply non abrasive wax CAUTION Never clean fiberglass and plastic parts with st...

Page 71: ...e drain tube s for ob structions TYPICAL 1 Drain tube must be clean Fuel System SEA DOO fuel stabilizer or equivalent should be added to fuel tank to prevent fuel deterioration and carburetor gum ming...

Page 72: ...System Ltd or the equivalent If repairs are needed to the body or to the hull contact your dealer For paint touch up to mechanical parts use Bom bardier spray paint For minor gelcoat repairs a Bombar...

Page 73: ...kets with the antifreeze Use hose pinchers not supplied P N 529 032 500 or P N 295 000 076 TYPICAL HOSE PINCHER P N 529 032 500 TYPICAL HOSE PINCHER P N 295 000 076 Air will escape from bleed hose on...

Page 74: ...tighten on water injection hose at tuned pipe 1 Hose pincher on injection hose going to tuned pipe engine drain tube coming from exhaust manifold before T fitting hose right after T fitting hose on cy...

Page 75: ...ge of engine compartment and insert a funnel into flushing fitting Pour about 2 liters 1 2 gal of antifreeze so lution through the funnel Let the anti freeze enough time to flow Moving the hose with t...

Page 76: ...local laws and regu lations NOTE Although antifreeze will mainly drain out the antifreeze has flowed to mix with water that was possibly trapped in cooling system cavities and thus preventing freezin...

Page 77: ...in plug is unscrewed Pre Season Preparation Use the PERIODIC INSPECTION CHART at the end of this document and refer to the pre season column Since technical skills and special tools are required some...

Page 78: ...g start stop buttons in some cases Bad connection between safety lanyard cap and DESS post Remove and reinstall the safety lanyard on the DESS post Two short beeps should be heard which indicates the...

Page 79: ...fresh fuel Fuel filter clogged or water contaminated Clean check fuel tank for water Fuel flooded engine Fouled defective spark plugs Replace Misuse of choke Use only with cold engine Replace spark pl...

Page 80: ...ality and recommended gasoline Spark plug heat range too high Use recommended spark plugs Engine Lacks Acceleration or Power OTHER OBSERVATION POSSIBLE CAUSE REMEDY Weak spark incorrect fuel mixture R...

Page 81: ...lushing O Hose condition and fasteners D Inspect clean engine drain tube D Water flow regulator valve inspection D FUEL SYSTEM Carburetor adjustment including choke throttle cable adjustments D Thrott...

Page 82: ...coded Security System D Monitoring beeper D Battery tightness D Battery charging D Sacrificial aluminum anode O STEERING SYSTEM Inspection and cable adjustment D LOW SPEED STEERING SYSTEM Inspection a...

Page 83: ...BOMBARDIER injection oil or equivalent Number of cylinders 2 Displacement 718 cm 43 81 in3 Rev limiter setting 7000 RPM 50 COOLING Type Water cooled total loss type Direct flow from propulsion unit Mo...

Page 84: ...e 26 Minimum required water level for jet pump s 90 cm 3 ft DIMENSIONS Overall length 4 42 m 14 ft 6 in Overall length on trailer 5 m 16 ft 5 in Beam 2 16 cm 7 ft 1 in Draft 30 cm 12 in Dead rise 20 O...

Page 85: ...etic injection oil or equivalent Number of cylinders 2 Displacement 951 2 cm 58 in3 Rev limiter setting 7200 RPM 50 Engine nominal power at 6750 RPM 95 kW 127 HP COOLING Type Water cooled total loss t...

Page 86: ...tic polyolester SAE 75W90 GL5 gear oil Pivoting angle of direction nozzle 26 Minimum required water level for jet pump s 90 cm 3 ft DIMENSIONS Overall length 4 42 m 14 ft 6 in Overall length on traile...

Page 87: ...ot SYMBOL m kg N L C kPa N m km h kn PREFIXES PREFIX kilo centi milli micro SYMBOL k c m MEANING one thousand one hundredth of one thousandth of one millionth of VALUE 1000 0 01 0 001 0 000001 CONVERS...

Page 88: ...rter s address 2 rue du Nouveau Bercy 94220 Charenton Paris France Notified body for Directive 94 25 CE International Marine Certification Institute Tr ves centre rue de Tr ves 45 1040 Brussels Belgiu...

Page 89: ...to electromagnetic compatibility Internal production control plus control carried out on the responsability of a competent body Competent body UTAC Autodrome de Linas Montlh ry B P 212 91311 Montlh ry...

Page 90: ...e Address Receipt Name Address Owner of Sport Boat model No HIN to be completed by customer or selling dealer _____________________________________________ This warranty begins date The dealer named o...

Page 91: ...NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS ______________________________________________ NAME _____________________...

Page 92: ...f the original warranty since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary NOTE This card is strictly for change of address only CHANGE OF ADDRESS...

Page 93: ...________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS ______________________________________________ NAME ____________...

Page 94: ...f the original warranty since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary NOTE This card is strictly for change of address only CHANGE OF ADDRESS...

Page 95: ...________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS ______________________________________________ NAME ____________...

Page 96: ...f the original warranty since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary NOTE This card is strictly for change of address only CHANGE OF ADDRESS...

Page 97: ...________ NO STREET APT ________________________________________________________________ CITY STATE PROVINCE ZIP POSTAL CODE NEW ADDRESS ______________________________________________ NAME ____________...

Page 98: ...f the original warranty since Bombardier will be in a position to contact you if correction to your watercraft becomes necessary NOTE This card is strictly for change of address only CHANGE OF ADDRESS...

Page 99: ...FICATION NUMBER H I N MERCURY OR ROTAX ENGINE IDENTIFICATION NUMBER E I N Owner Purchase Date YEAR MONTH DAY Warranty Expiry Date YEAR MONTH DAY To be completed by the dealer at the time of the sale D...

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