BLACKMER LB161B Installation, Operation And Maintenance Instructions Download Page 9

INSTALLATION

 

CB5A-021    page 9/24

 

PRESSURE SWITCHES

 

Pressure  switches  may  be  installed  in  the  suction  or 
discharge  gas  stream  as  protective  devices,  for 
compressor control, or for other uses varying with each 
application and system design. 
 

PRESSURE GAUGES

 

Install pressure gauges in the discharge and inlet lines to 
verify actual suction and discharge pressures. 

    

 

Optional liquid trap level switches, 
temperature switches, pressure 
switches or other electrical devices 
must be properly specified for 
applications using explosive gases. 

 

Hazardous gases 

can cause property 

damage, personal 

injury or death 

 

 

OPERATION 

PRE-STARTUP CHECK LIST

 

 

 

Failure to disconnect and lockout 
electrical power or engine drive before 
attempting maintenance can cause 
severe personal injury or death 

 

Hazardous 

machinery can 

cause serious 

personal injury. 

1.  After  the  compressor  is  installed  in  the  system,  a 

complete leak test MUST be performed on both the 
compressor and the piping. 

 

Failure to properly leak test the 
compressor installation may result in 
leakage of explosive gas to the 
atmosphere creating an explosion 
hazard, possibly causing severe 
personal injury or death. 

 

Hazardous gases 

can cause property 

damage, personal 

injury or death 

2.  Re-check the system piping and the piping supports 

to ensure that no piping loads are being placed on 
the compressor. 

 

Discharge piping surface temperatures 
may be hot during operation (over 
158°F, 70°C).  Temperatures should be 
monitored and adequate warnings 
posted. 

 

Extreme Heat can 

cause personal injury 

or property damage 

3.  If V-belt driven, check the alignment of the motor and 

the compressor sheaves.  The faces of the sheaves 
must be parallel.  

4.  Ensure  that  pressure  gauges  are  installed  on  both 

inlet and discharge of the compressor. 

5.  Blackmer compressors are shipped from the factory 

without oil in the crankcase.  Fill with a high quality 
non-detergent  oil  of  the  proper  viscosity  via  the 
compressor  nameplate  opening.    See  "Crankcase 
Lubrication" in this manual. 

6.  Check  the  electrical  connections  for  proper  wiring, 

grounding, etc. 

7.  With  the  power  disconnected,  remove  the 

compressor  nameplate.    Squirt  oil  onto  each 
crosshead while rotating the compressor by hand to 
verify smooth operation. 

8.  Ensure that all guarding is properly installed. 

 

 

Operation without guards in place can 
cause serious personal injury, major 
property damage or death. 

 

Hazardous 

machinery can 

cause serious 

personal injury. 

 

 

Flywheel guard contact with moving 
parts may be a source  
of ignition in explosive atmospheres 
causing severe personal injury or death 

 

Hazardous gases 

can cause property 

damage, personal 

injury or death 

 

Summary of Contents for LB161B

Page 1: ...ALERT SYMBOL When you see this symbol on the product or in the manual look for one of the following signal words and be alert to the potential for personal injury or property damage Warns of hazards...

Page 2: ...luid or pressure containment components during compressor operation can cause serious personal injury death or major property damage Hazardous or toxic fluids can cause serious injury Hazardous pressu...

Page 3: ...EPLATE DATA A nameplate is attached to the side of all Blackmer compressors showing the Model No I D No and Serial No These numbers should be available when information or parts are needed for a parti...

Page 4: ...IMIZING COMPRESSOR LIFE Life of critical compressor components such as piston rings valves and packing will vary considerably with each application installation and operating procedures Premature fail...

Page 5: ...Strainers must be cleaned every 180 days or more frequently if the system requires 3 Expansion joints placed within 36 0 9 m of the compressor will compensate for expansion and contraction of the pip...

Page 6: ...e of ignition in explosive atmospheres causing severe personal injury or death Hazardous gases can cause property damage personal injury or death V BELT DRIVES Most Blackmer compressors are driven via...

Page 7: ...INSTALLATION CB5A 021 page 7 24 Figure 4 Liquid Transfer Flow Schematic Figure 5 Vapor Recovery Flow Schematic Figure 6 Typical Liquefied Gas Transfer Compressor...

Page 8: ...h will shut off the intake line to the compressor in the event of an excessive liquid level A vacuum breaking valve is provided on the liquid trap head in case the trap closes and a vacuum develops be...

Page 9: ...or death 2 Re check the system piping and the piping supports to ensure that no piping loads are being placed on the compressor Discharge piping surface temperatures may be hot during operation over...

Page 10: ...ge personal injury or death The oil pump on these models will operate in either direction of crankshaft rotation 2 Verify that the suction and discharge pressures are within the expected ranges Operat...

Page 11: ...injury Hazardous pressure can cause serious personal injury or property damage Explosive gas can cause property damage personal injury or death Extreme heat can cause personal injury or property damag...

Page 12: ...s Internal Snap Ring Pliers Seal Replacement Feeler gauges or Depth Micrometer Piston Clearance Screwdriver Flat Blade Nameplate screws Packing Installation Pliers Rubber Mallet Arbor Press Wrist Pin...

Page 13: ...ng the oil bring the compressor up to normal operating temperature Remove the crankcase drain plug and drain the oil into an adequately sized container Remove the oil pickup screen and clean in a suit...

Page 14: ...and cylinder O rings from the crosshead guide or distance piece 6 Packing Box Removal a Using an adjustable spanner wrench remove the packing box hold down rings Replace the nylon locking inserts in...

Page 15: ...the bearing with grease g Set the top of the connecting rod over the crankshaft journal Replace the connecting rod cap with the dots on the connecting rod and cap on the same side h Start the nuts on...

Page 16: ...e threading the piston clockwise onto the rod Tighten with the 3 adjustable spanner wrench d Follow this same procedure for the second piston e Rotate the crankshaft by hand a number of times to verif...

Page 17: ...rop the liquid relief ball and spring into the head interior 4 Discharge valve Remove the discharge valve cage valve assembly and gasket 5 Inspect the valve for wear or breakage 6 Ensure that the old...

Page 18: ...e the valve hold down screw is removed from the cover plate then place the cover plate and new O ring in position f Install the valve cover plate capscrews and tighten per Table 7 Bolt Torque g Instal...

Page 19: ...o Figures 12 and 13 for proper TYPE 1 component location and orientation 4 Single Seal Packing Box Assembly a Install the lower retainer ring b Install the packing rings spring washers and the upper r...

Page 20: ...last washer to compress the seal spring slightly LB602C Attach the S3R seal cup assembly to the bottom of the packing box c Insert the oil deflector ring excluding LB602 through the top of the packin...

Page 21: ...bearing cone onto each end of the crankshaft with the tapered end outward The bearing race should rest against the shoulder on the crankshaft e Lubricate the bearings with grease 8 Install the cranksh...

Page 22: ...age to the compressor may occur Complete compressor disassembly and replacement of rod packing bearings and other parts may be required 1 Keep a written record storage procedures performed preferably...

Page 23: ...lved bypass line between the suction and discharge lines may be necessary 6 7 Knocks or Other Noises 10 Loose Valves Tighten valve hold down screws 11 11 Worn Internal Parts Inspect through inspection...

Page 24: ...CB5A 021 page 24 24 1809 Century Avenue Grand Rapids Michigan 49503 U S A 616 241 1611 Fax 616 241 3752 www blackmer com...

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