BLACKMER LB161B Installation, Operation And Maintenance Instructions Download Page 13

MAINTENANCE

 

CB5A-021    page 13/24

 

Figure 8 - Compressor Lubrication System 

 

CRANKCASE LUBRICATION

 

Change the crankcase oil every 1,000 hours or 180 days, 
whichever is shorter.  Under severe dusty, sandy or wet 
operating  conditions,  the  oil  should  be  changed  every 
500 hours or every 90 days. 

If the crankcase oil becomes contaminated or diluted 
due to gas leakage past the packing seals, the oil must 
be changed more frequently.  In such cases, change 
the packing seals as soon as possible. 

Non-detergent oils are recommended.  Detergent oils 
can be used providing the gas being handled does not 
react with the detergent in the oil.  If using a detergent 
oil, be sure there is not a compatibility problem.  
Ammonia, amine and imine gases are known to react 
with many of the detergents in oil. 

The oil used, detergent or non-detergent, should be 
of high quality such as API grade SJ, SL, SM, SN or 
similar.   

API grade SA, SB, SC or similar oils should never 
be used.  Recycled oils should never be used.

 

Synthetic oils are acceptable; use the same guidelines 
as mineral based lubricants.  Consult factory for special 
lubricating requirements. 

Before  changing  the  oil,  bring  the  compressor  up  to 
normal operating temperature.  Remove the crankcase 
drain  plug  and  drain  the  oil  into  an  adequately  sized 
container.  Remove the oil pickup screen and clean in a 
suitable  solvent.    When  reinstalling  the  pickup  screen, 
inspect  the  metal  gasket  and  the  O-ring  for  damage, 
replacing as necessary.  If equipped, replace the external 
oil filter.  See Figure 8. 

Refill  the  crankcase  via  the  dipstick  or  nameplate 
opening.  

DO NOT OVERFILL THE CRANKCASE! 

The  oil  pump  on  these  models  will  operate  in  either 
direction of crankshaft rotation.

 

 
 

Models 

Quarts 

Liters 

LB161B, LB162B 
LB361B, LB362C 

LB601B, LB602B, LB602C 



1.89 
2.84 
6.62 

Table 8 - Oil Capacity

 

Mineral Based Oil - API Grade SN, SM, SL, SJ 

ISO 

Grade 

SAE 

Ambient 

Temperature 

Product 

100 

30 

80°F (27°C) 

and above 

Mobil® 

Rarus 427 

 or 

equivalent 

46 

20 

32 to 80°F 

(0 to 27°C) 

32 

10 

0 to 32°F 

(-18 to 0°C) 

22 - 15 

5 - 0 

Below 0°F 

(-18°C) 

Synthetic Oil

 

ISO 

Grade 

SAE 

Ambient 

Temperature 

Product 

68 

20+ 

Full Range 

Mobil® 

SHC Rarus 

68 

or 

equivalent 

Table 10 - Oil Viscosity

 

 

 

SETTING THE OIL PRESSURE

 (see Figure 8) 

1.  The  oil  pressure  should  be  about  25  psig 

(1.73 Barg). 

2.  Loosen the locknut. 
3.  Increase  the  pressure  setting  by  turning  the 

adjusting screw inward, CLOCKWISE. 

 

Decrease  the  pressure  setting  by  turning  the 
adjusting screw outward, COUNTER-CLOCKWISE. 

4.  Retighten the locknut. 

Summary of Contents for LB161B

Page 1: ...ALERT SYMBOL When you see this symbol on the product or in the manual look for one of the following signal words and be alert to the potential for personal injury or property damage Warns of hazards...

Page 2: ...luid or pressure containment components during compressor operation can cause serious personal injury death or major property damage Hazardous or toxic fluids can cause serious injury Hazardous pressu...

Page 3: ...EPLATE DATA A nameplate is attached to the side of all Blackmer compressors showing the Model No I D No and Serial No These numbers should be available when information or parts are needed for a parti...

Page 4: ...IMIZING COMPRESSOR LIFE Life of critical compressor components such as piston rings valves and packing will vary considerably with each application installation and operating procedures Premature fail...

Page 5: ...Strainers must be cleaned every 180 days or more frequently if the system requires 3 Expansion joints placed within 36 0 9 m of the compressor will compensate for expansion and contraction of the pip...

Page 6: ...e of ignition in explosive atmospheres causing severe personal injury or death Hazardous gases can cause property damage personal injury or death V BELT DRIVES Most Blackmer compressors are driven via...

Page 7: ...INSTALLATION CB5A 021 page 7 24 Figure 4 Liquid Transfer Flow Schematic Figure 5 Vapor Recovery Flow Schematic Figure 6 Typical Liquefied Gas Transfer Compressor...

Page 8: ...h will shut off the intake line to the compressor in the event of an excessive liquid level A vacuum breaking valve is provided on the liquid trap head in case the trap closes and a vacuum develops be...

Page 9: ...or death 2 Re check the system piping and the piping supports to ensure that no piping loads are being placed on the compressor Discharge piping surface temperatures may be hot during operation over...

Page 10: ...ge personal injury or death The oil pump on these models will operate in either direction of crankshaft rotation 2 Verify that the suction and discharge pressures are within the expected ranges Operat...

Page 11: ...injury Hazardous pressure can cause serious personal injury or property damage Explosive gas can cause property damage personal injury or death Extreme heat can cause personal injury or property damag...

Page 12: ...s Internal Snap Ring Pliers Seal Replacement Feeler gauges or Depth Micrometer Piston Clearance Screwdriver Flat Blade Nameplate screws Packing Installation Pliers Rubber Mallet Arbor Press Wrist Pin...

Page 13: ...ng the oil bring the compressor up to normal operating temperature Remove the crankcase drain plug and drain the oil into an adequately sized container Remove the oil pickup screen and clean in a suit...

Page 14: ...and cylinder O rings from the crosshead guide or distance piece 6 Packing Box Removal a Using an adjustable spanner wrench remove the packing box hold down rings Replace the nylon locking inserts in...

Page 15: ...the bearing with grease g Set the top of the connecting rod over the crankshaft journal Replace the connecting rod cap with the dots on the connecting rod and cap on the same side h Start the nuts on...

Page 16: ...e threading the piston clockwise onto the rod Tighten with the 3 adjustable spanner wrench d Follow this same procedure for the second piston e Rotate the crankshaft by hand a number of times to verif...

Page 17: ...rop the liquid relief ball and spring into the head interior 4 Discharge valve Remove the discharge valve cage valve assembly and gasket 5 Inspect the valve for wear or breakage 6 Ensure that the old...

Page 18: ...e the valve hold down screw is removed from the cover plate then place the cover plate and new O ring in position f Install the valve cover plate capscrews and tighten per Table 7 Bolt Torque g Instal...

Page 19: ...o Figures 12 and 13 for proper TYPE 1 component location and orientation 4 Single Seal Packing Box Assembly a Install the lower retainer ring b Install the packing rings spring washers and the upper r...

Page 20: ...last washer to compress the seal spring slightly LB602C Attach the S3R seal cup assembly to the bottom of the packing box c Insert the oil deflector ring excluding LB602 through the top of the packin...

Page 21: ...bearing cone onto each end of the crankshaft with the tapered end outward The bearing race should rest against the shoulder on the crankshaft e Lubricate the bearings with grease 8 Install the cranksh...

Page 22: ...age to the compressor may occur Complete compressor disassembly and replacement of rod packing bearings and other parts may be required 1 Keep a written record storage procedures performed preferably...

Page 23: ...lved bypass line between the suction and discharge lines may be necessary 6 7 Knocks or Other Noises 10 Loose Valves Tighten valve hold down screws 11 11 Worn Internal Parts Inspect through inspection...

Page 24: ...CB5A 021 page 24 24 1809 Century Avenue Grand Rapids Michigan 49503 U S A 616 241 1611 Fax 616 241 3752 www blackmer com...

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