BIG ASS FANS powerfoil x2.0 Installation Manual Download Page 1

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INSTALLATION

GUIDE

Powerfoil

X2.0

Washdown

For help, call 1-877-BIG-FANS

or visit www.bigassfans.com

Summary of Contents for powerfoil x2.0

Page 1: ...INSTALLATION GUIDE Powerfoil X2 0 Washdown For help call 1 877 BIG FANS or visit www bigassfans com...

Page 2: ...subjected to high winds such as from an HVAC system or near a large garage door If the fan is mounted at the same level or higher than a diffuser the winglets must be at a distance that is at least 1x...

Page 3: ...ompany The information contained in this document is subject to change without notice www bigasssolutions com patents This product was manufactured in a plant whose Management System is certified as b...

Page 4: ...ury to persons during cleaning and user maintenance Disconnect the fan from the power supply before servicing CAUTION Do not bend the airfoils when installing adjusting or cleaning the fan Do not inse...

Page 5: ...best suits your building structure Bar Joists See page 12 for mounting instructions 8 24 POWERFOIL X2 0 WASHDOWN POWERFOIL X2 0 PLUS WASHDOWN WWW BIGASSFANS COM 2012 DELTA T CORP ALL RIGHTS RESERVED S...

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Page 7: ...ecure Upper Safety Cable 19 3 Attach Lower Yoke to Extension Tube 20 4 Attach Main Fan Unit to Lower Yoke 20 5 Confirm Orientation 20 Installing Guy Wires 1 Attach Locking Carabiners to Main Fan Unit...

Page 8: ...ing the Fan Heating Season 46 Cooling Season 46 Preventive Maintenance Annual Preventive Maintenance 47 General Preventive Maintenance 47 Annual Maintenance Checklist 49 Troubleshooting General Troubl...

Page 9: ...cool in the summer and warm in the winter The revolutionary design of our fans combines the best of both form and function to bring power performance and a sleek look to any setting More importantly...

Page 10: ...8 7 A 5 0 A 2 5 A 1 9 A 95 RPM 85 5 in 2 17 m 6 ft 1 8 m 18 ft 5 5 m 1 5 1 1 30 A 200 250 V 1 20 A 200 250 V 3 10 A 400 480 V 3 10 A 575 600 V 3 240 V 240 V 480 V 600 V 8 7 A 5 0 A 2 5 A 1 9 A 77 RPM...

Page 11: ...00 250 V 1 20 A 200 250 V 3 10 A 400 480 V 3 10 A 575 600 V 3 240 V 240 V 480 V 600 V 10 7 A 6 2 A 3 0 A 2 3 A 70 RPM 97 5 in 2 48 m 7 ft 2 1 m 20 ft 6 1 m 2 0 1 5 30 A 200 250 V 1 20 A 200 250 V 3 10...

Page 12: ...to scale 2 Lower Yoke 2 Beam Clip 2 Spacer Upper Yoke Extension Tube3 Safety Cable Main Box 1 Powerfoil winglet shown Powerfoil or PowerfoilPlus winglets are available 2 Airfoil retainers are packed...

Page 13: ...3 4 GR 8 Bolt 8 1 2 Flat Washer 4 1 2 13 Nylock Nut Parts and hardware Note The drawings below are not to scale No hardware substitutions are acceptable 1 Guy wires are designed to constrain fan s lat...

Page 14: ...tion cont Understanding roof pitch To ensure the fan is properly mounted the fan must always hang plumb to the ground and the yoke must be installed using the bolt holes at the widest locations possib...

Page 15: ...he main fan assembly to the extension tube E VFD Enclosure not shown Contains the variable frequency drive with the controller keypad mounted on the front of the enclosure F Gearbox NitroSeal Drive cu...

Page 16: ...troller The switch must be used to disconnect power when servicing the VFD or other electrical components C Variable Frequency Drive VFD The VFD controls AC power to the motor D Fire Relay Shutdown re...

Page 17: ...nt the fan Safety requirement Minimum distances Clearance 2 ft from all fan parts The fan installation area must be free of obstructions such as lights cables sprinklers or other building structure Se...

Page 18: ...adiates outward until it reaches the walls which deflect the jet upward After it hits the ceiling the upward flow is directed inward to the low pressure area above the fan where it is then pulled down...

Page 19: ...higher angle resolving many of the issues outlined below Make sure people are not hidden behind structures that would block airflow This may seem obvious but work areas are routinely blocked by shelvi...

Page 20: ...beam Before beginning installation confirm that you have the appropriate mount for your roof pitch Attach upper yoke to I beam Measure the flange width of the I beam from which the fan will be hung Se...

Page 21: ...ethod of mounting A structural engineer should verify that the structure is adequate prior to fan installation Verifying the stability of the mounting structure is the sole responsibility of the custo...

Page 22: ...d to step 4b Angle Iron Hardware Customer Supplied a 2 1 2 13 Bolt b 4 1 2 Washer c 2 1 2 Nut a b b c 2 Pre drill angle irons Drill two 9 16 1 4 cm holes exactly 5 3 8 13 7 cm apart in the centers of...

Page 23: ...g Ass Fans recommends orienting the angle irons so that the horizontal legs are facing each other vertical legs are on the outside Proceed to step 5 Grade 8 Hardware Customer Supplied a 4 1 2 13 Bolt...

Page 24: ...supplied hardware as shown The angle irons with fan mounting holes should be positioned on the inside facing each other Do not tighten the hardware until the upper yoke has been mounted to the angle...

Page 25: ...the roof structure to 40 ft lb 54 2 N m Proceed to Hanging the Fan p 19 Upper Yoke Hardware BAF Supplied a 4 1 2 13 x 2 GR 8 Bolt b 8 1 2 Flat Washer c 4 1 2 13 Nylock Nut Mounting Structure Bar Jois...

Page 26: ...low for distances between the angle irons Note The fan can only be directly mounted to angle irons Do not directly mount the fan to an I beam Tighten the bolts to 40 ft lb 54 2 N m using a torque wren...

Page 27: ...lots facing downward 1 Attach extension tube to upper yoke Fasten the extension tube to the upper yoke with the Extension Tube Hardware as shown In order to efficiently drain water the tube must be or...

Page 28: ...and hub CAUTION The main fan unit is heavy Use caution when raising it Attach the main fan unit to the lower yoke with the Main Fan Unit Hardware as shown Do not rest the main fan unit on the ground M...

Page 29: ...o secure the clamp Fasten the small eyebolt and nut onto the beam clamp The nut will be on the outside of the beam clamp Loop the crimped end of the guy wire into the locking carabiner and secure to t...

Page 30: ...es cont For best results the guy wires should be installed at 45 in the X Y Y Z and X Z planes as shown below If the angle deviates by more than 15 contact Customer Service for assistance Note I beams...

Page 31: ...aintain a distance of 6 8 between the Gripple and the carabiner Once all of the guy wires are taut secure their loose ends with the wire rope clips and torque to 4 5 ft lb 6 1 N m Ensure all electrica...

Page 32: ...l 10 airfoils before attaching the airfoils to the fan Winglet Hardware BAF Supplied a 10 10 24 x 1 2 Bolt b 10 10 24 x 3 4 Barrel 2 Position airfoils Slide the airfoils onto the tabs of the fan hub T...

Page 33: ...e retainer should be positioned over top of Hole B Do not tighten the bolts until all the airfoil retainers have been attached Tighten the bolts along the outer perimeter to 29 ft lb 39 N m using a to...

Page 34: ...e or reduction in the fan s life Wiring or application errors such as under sizing the controller incorrect or inadequate AC supply or excessive ambient temperatures may result in a malfunction of the...

Page 35: ...references There are many different arrangements available for industrial and commercial power distribution in North America The most common are the following 575V 330V Three Phase Wye Secondary Prov...

Page 36: ...PN P PN P AC I AC I REA DY RU N FAU LT 1 2 3 1 2 3 O N O N RA RB RC AV I NP N PN P PN P AC I AC I REA DY RU N FAU LT 1 2 3 1 2 3 O N O N RA RB RC AV I NP N PN P PN P AC I AC I REA DY RU N FAU LT 1 2 3...

Page 37: ...tion that is shaded from direct sunlight and allows enough clearance for the door to fully open The mounting location should be a flat surface that is readily accessible free from vibration and an ade...

Page 38: ...ler A qualified electrician should perform the installation The diagram below shows a standard fan controller 200V 250V 1HP using single phase input from AC power supply See pages 2 3 for detailed vol...

Page 39: ...uld perform the installation The diagram below shows a standard fan controller 200V 250V 1HP using single phase input from AC power supply See pages 2 3 for detailed voltage current and circuit breake...

Page 40: ...ed electrician should perform the installation The diagram below shows a standard fan controller 200V 250V 1HP and 2HP using three phase input from AC power supply See pages 2 3 for detailed voltage c...

Page 41: ...nstallation The diagram below shows a standard fan controller 400V 480V 1HP and 2HP using three phase input from AC power supply See pages 2 3 for detailed voltage current and circuit breaker fuse req...

Page 42: ...or termination Consult the motor wiring nameplante or wiring placard for verification of required wiring connections See pages 2 3 for detailed voltage current and circuit breaker fuse requirements Lo...

Page 43: ...till view any fault messages toggle between output frequency and fan RPM displays or operate the fan via the LOCAL REM button In the example above the first controller is the master controller local m...

Page 44: ...ed 8 Reserved RS 485 1 Reserved 2 EV 3 GND 4 SG 5 SG 6 Reserved 7 Reserved 8 Reserved Master Fan Controller Slaved Fan Controller Digital Input Digital Input Digital Input Digital Input Digital Input...

Page 45: ...e active the LOC indicator light must be illuminated by pressing the LOCAL REM button Electrical Installation cont MI1 MI2 MI3 MI4 MI5 MI6 DCM DCM 24V ACM AVI ACI 10V MCM AFM M01 RA RB RC RUN STOP FWD...

Page 46: ...e About I O Mode Selection Big Ass Fans factory defaults for analog and digital inputs are ACI 4 20 mA and NPN inputs pulled down to DC Common If required these may be switched to AVI 0 10 VDC as show...

Page 47: ...uch as overhead cranes in order to initiate fan shutdown simultaneously with equipment shutdown when contact closure is seen After the auxiliary contact has reopened the fan will return to its previou...

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Page 49: ...te The RUN STOP RESET and FWD REV buttons are disabled while External Automation Control is enabled REM LED illuminated To start the fan press the RUN button on the controller s display When the RUN b...

Page 50: ...are functional only when the LOC indicator is illuminated Note To access the LOCAL REM button on the controller the controller cover must be removed Toggling the fan s command source LOCAL REM Cycling...

Page 51: ...r motor For example the error code for input power phase loss is shown on the left For a full list of error codes and their meanings see Fan Error Codes on page 52 Programming and parameter changes CA...

Page 52: ...llow the chart below Note To access the required buttons the controller cover must be removed RUN STOP FWD REV REM LOC U H F MODE RUN STOP FWD REV REM LOC U H F MODE MODE MODE RUN STOP FWD REV REM LOC...

Page 53: ...OP FWD REV REM LOC U H F MODE RUN STOP FWD REV REM LOC U H F RUN STOP FWD REV REM LOC U H F PROG DATA RUN STOP FWD REV REM LOC U H F RUN STOP FWD REV REM LOC U H F PROG DATA FWD REV STOP RESET RUN LOC...

Page 54: ...eeds so turning the fan very slowly in the forward direction counterclockwise will provide enough air movement to circulate the hot air at the ceiling down to the floor without causing a draft Adjust...

Page 55: ...ts for signs of corrosion discoloration pitting and flaking of metal 11 Check guy wires if installed for fraying or damage General preventive maintenance Periodically perform the following maintenance...

Page 56: ...Notes...

Page 57: ...Fan Model Fan Model Fan Model Serial Serial Serial Location Location Location Date Initials Date Initials Date Initials Annual Maintenance Checklist...

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Page 59: ...f the fan still does not start contact Customer Service The fan controller generates radio frequency noise RF Fan controllers generate RF noise in many ways but this can be prevented using the proper...

Page 60: ...Service Excessive Drive Output Current An abnormal condition exists on the motor side of the fan system Check the motor OL point parameters Reduce torque comp Pr 54 Over Current During Acceleration Mo...

Page 61: ...operating state Feedback Signal Error Check the AVI ACI wiring Various Unrecoverable Errors If the power cycle will not clear these faults contact Customer Service Pr 00 04 Diagnostics running display...

Page 62: ...p Pr 54 Over Current During Acceleration Motor circuit insulation failure or over boosting Check the torque boost If the condition persists with a disconnected motor contact Customer Service Over Curr...

Page 63: ...Service Communications Error Slave Verify proper data wiring between the drive s RS485 port and the command source Pr 64 Diagnostics running display options Setting Run screen display 00 Display driv...

Page 64: ...ged for the replacement part plus shipping if 1 the part is not under warranty because the source of failure is outside the scope of the warranty or 2 the warranty period has expired If there is no wa...

Page 65: ...e waited too long to return the original component see Responsibility Agreement 3 When you receive the replacement part you have 10 working days to remove and replace the existing component and return...

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Page 67: ...Customer Service Department The RMA must appear on the outside of the box being returned Items without an RMA will not be accepted Date Replacement Parts Should Be Shipped if known Please do not requ...

Page 68: ...rt and all replacements and such invoice will be paid within 15 days of receipt of the same The undersigned agrees to ship to Big Ass Fan Company s location at 800 Winchester Road Lexington KY 40505 a...

Page 69: ...vests hard hats footwear lock out tag out certification processes work area free of trash and debris etc If there are any areas that are forbidden or secure they are brought to the supervisor s atten...

Page 70: ...ture is the sole responsibility of the customer and or end user and Big Ass Fans hereby expressly disclaims any liability arising therefrom or arising from the use of any materials or hardware other t...

Page 71: ...and operate without visible defect or issue The fan is spinning in the correct direction counterclockwise when viewed from floor Angle irons are securely fastened and are without any apparent problem...

Page 72: ...et 0 9 m All fans shall be interlocked to shut down immediately upon receiving a water flow signal from the alarm system in accordance with the requirements of NFPA 72 National Fire Alarm and Signalin...

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Page 76: ...002972 002972 2425 Merchant St Lexington KY 40511 1 877 BIG FANS WWW BIGASSFANS COM REV J...

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BIG ASS FANS powerfoil x2.0, Installation Manual

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