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37

GB

- the safety objectives of the EMC directive 2004/108/EC ac-
cording to annex I no. 1.5.10 and 1.5.11 of the machine directive 
2006/42/EC were observed.
- the safety objectives of the EMC directive 2006/95/EC accor-
ding to annex I no. 1.5.1 of the machine directive 2006/42/EC 
were observed.

Translation of the copy of the original EC declaration of incor-
poration for incomplete partial machines according to EC-RL 
2006/42/EG, Annex II 1 A
The manufacturer
BERNAL Torantriebe GmbH
Industriepark Sandwiesen
D 72793 Pfullingen
GERMANY
of the incomplete partial machine
Garage door drive G 501
hereby declares: for the above-mentioned product the
- essential health and safety requirements in relation to machi-
ne directive 2006/42/EC were used and observed.

17. DECLARATION OF INCORPORATION

DIN EN ISO 13849-1:2008-12 

 

Safety of machines - safety-related parts of control systems –

 

Part 1: General design principles

EN 12453:2005-05

  

Safety in use of power operated doors - requirements

EN 12445:2001-01

  

Safety in use of power operated doors - test procedures

DIN EN13241-1:2004-04

  

Doors - product standard - Part 1: Products without any fire protection and smoke protection properties

EN 60335-1:2007-2

  

Safety of household and similar electrical appliances –

 

Part 1: General requirements

EN 60335-95:2005-11

  

Safety of household and similar electrical appliances –

 

Part 2-95: Special requirements for drives for garage doors with

 

vertical movement for use in a residential area

DIN EN 55014-1:2010-02

  

Electromagnetic compatibility - requirements for household appliances,

 

electric tools and similar apparatus - Part 1: Interference emission

DIN EN 55014-2:2009-06

  

Electromagnetic compatibility - requirements for household appliances,

 

electric tools and similar apparatus - Part 2: Resistance to interference

DIN EN 55016-2-1:2006-05

  

Requirements upon devices and installations as well as establishment of processes for measurement of high frequency 

 

interference emission (radio interferences) and resistance to interference - Part 2-1: A process for measurement of high frequency

 

interference emission (radio interferences) and resistance to interference - measurement of interference emission transmitted by lines

DIN EN 55016-2-3:2007-08

  

Requirements upon devices and installations as well as establishment of processes

 

for measurement of high frequency interference emission (radio interferences) and resistance to interference - 

 

Part 2-3: A process for measurement of high frequency interference emission (radio interferences) and resistance to interference -    

 

measurement of the radiated interference emission

DIN EN 61000-4-3:2008-03

  

Electromagnetic Compatibility (EMC) - Part 4-3: Checking and measuring processes

 

-checking the resistance to interference from high frequency electromagnetic fields

DIN EN 61000-4-6:2008-04

  

Electromagnetic Compatibility (EMC) - Part 4-6: Checking and measuring processes - resistance to interference from interference    

 

sources transmitted by lines, induced by high frequency fields

DIN EN 61000-3-2:2005-09 

 

Electromagnetic Compatibility (EMC) - Part 3-2: Limit values - limit values for harmonic currents

DIN EN 61000-3-3:2002-05

  

Electromagnetic Compatibility (EMC) - Part 3-3: Limit values - limitation of changes in voltage, fluctuations in voltage and 

 

flicker in public low-voltage power supply systems for devices with a rated current of <=16 A per conductor, which are not 

 

subject to any conditional connection 

DIN EN 61000-4-13:2003-02

  

Electromagnetic Compatibility (EMC) - checking and measuring processes - checking the resistance to interference on an AC 

 

mains connection from harmonic currents and intermediate harmonics including interference sources transmitted by lines from 

 

signal transmission to electrical low-voltage power networks

DIN EN 61000-4-11:2005-02

  

Electromagnetic Compatibility (EMC) - Part 4-11: checking and measuring processes - checking the resistance to interference 

 

from voltage dips, short-term interruptions and voltage fluctuations

DIN EN 61000-4-5:2007-06

  

Electromagnetic Compatibility (EMC) - Part 4-5: checking and measuring processes - checking the resistance to interference 

 

from voltage surges

DIN EN 61000-4-2:2001-12

  

Electromagnetic Compatibility (EMC) - Part 4-2: checking and measuring processes - checking the resistance to discharge of 

 

static electricity (ESD)

DIN EN 61000-4-4:2005-07

  

Electromagnetic Compatibility (EMC) - Part 4-4: checking and measuring processes - checking the resistance to quick transient 

 

electrical interference factors/burst

The following harmonised standards or international and natio-
nal standards are used:

serial number/order number/year of construction:
Adhesive sticker Type plate

Summary of Contents for G 501

Page 1: ...1 USER MANUAL WWW BERNAL DE BERNAL GERMANY 8 8 GB G 501...

Page 2: ...2 GB Your comfort is our drive...

Page 3: ...ONE WAY PHOTOCELL 4 7 RELAY PK 4 7 1 CAUTION LIGHT 4 7 2 RELAY FUNCTION ADDITIONAL LIGHT 4 8 ANTENNA 5 INITIALISATION SET UP MENU P 5 1 PREREQUISITES 5 2 SET UP OF THE GARAGE DOOR DRIVE 5 3 DOOR TYPE...

Page 4: ...ASSEM BLY OBSERVE ALL INSTRUCTIONS WRONG ASSEMBLY CAN LEAD TO SERIOUS INJURIES 1 2 STORAGE AND TRANSPORT The garage door drive should be stored transported in the temperature range 20 C to 40 C and no...

Page 5: ...operating ma nuals to refer to dangers Important safety instruction Non observance of these instructions can lead to personal injuries through to im mediate fatal injuries Non observance of these ins...

Page 6: ...to equipment and being blocked out Two to three manually actuated opening and closing movements should be performed after assembly of the drive and before com missioning to check that the function of...

Page 7: ...e machine is not fitted out with additional safety equipment The area of movement of the machine may only be entered on foot or driven into when the machine has come completely to a standstill The mac...

Page 8: ...ions Door Open or Door Closed the door must not if it has been stopped in some arbitrary intermediate position run on open or close autonomously Do not use the door anymore and have it repaired by a q...

Page 9: ...rve packaging notes and lay to one side Insert parts of the rail on both sides up to the pressed in end stop 1 into the cap rail s Lead toothed belt or chain into the rail observe that the drive dog 2...

Page 10: ...not yet fully tighten the toothed belt or chain b note Figure 11 and Figure 12 To facilitate fitting the drive head the toothed belt should be tensioned after fitting the gate door attachment bracket...

Page 11: ...m angle 30 c the rail should not be fastened higher than 50 70 mm d above the closed door Observe horizontal alignment of the rail e A minimum clea rance between the upper edge of the door of 35 mm ab...

Page 12: ...rt Check for horizontal alignment using the spirit level check for central alignment of the previously Picture 14 traced middle of the door leaf b Trace the bore holes through the head mount observing...

Page 13: ...f and deburr the suspension bracket and fasten accor ding to the figure On safety grounds always place the saw cut significantly below the suitable elongated hole for the fastening w o fig Swivel the...

Page 14: ...he rail Turn the toothed belt pulley chain sprocket slightly and try again Fasten the motor head in place using M8x25 cheese head screws and serrated lock washers 3 2 5 MOUNTING THE DOOR FASTENING BRA...

Page 15: ...t to the front in a slight bow without a loop a Shorten the Bowden cable sleeve using a side cutter if necessary Lead the Bowden cable through the inner rotary handle b and fix firmly in place using a...

Page 16: ...device the maximum door height also redu ces by the amount reduced Only perform the shortening on the front end of the rails In the case of split rails the side with the dead stop for the cap rails s...

Page 17: ...es first pull out the power plug and secure it against plugging it in again Unfasten the drive cap anticlockwise and remove it Figure 35 a Unfasten the fastening screw for the drive cover Figure 35 b...

Page 18: ...mary L 230 V AC Equipment put on at the works T Yes Yes Terminal max 1 0 mm Transformer primary N Equipment put on at the works N Yes Yes Terminal max 1 0 mm Network neutral conductor N Equipment put...

Page 19: ...removed when using the connection Voltage free opener contacts NC and any number of Emer gency Stop elements or safety equipment can be connected to the NOT terminals Connect up a number of control el...

Page 20: ...e For use of two wire photocells and contact safety edges see Figure 45 Triggering of a photocell during opening is ignored Triggering of a photocell during closing leads to Stop and Reversing Recogni...

Page 21: ...ocells Mount the pairs respec tively optically working in opposite directions connect up swit ching outputs for the receiver RX in series Triggering of a photocell during opening is ignored Triggering...

Page 22: ...n 4 7 1 takes precedence and prevents the use of PK as a free relay 4 7 1 CAUTION LIGHT First select the signal type in menu b 6 Caution light function see 8 6 for a rotating mirror beacon or caution...

Page 23: ...ating after changes have been made to the ma chine travel paths and force curves are already programmed in Activate programming and enter menu P 5 INITIALISATION SET UP MENU P 5 3 DOOR TYPE Only for u...

Page 24: ...s of the radio hand transmitter B WAY status enquiry range checking battery condition indica tor please consult the manual for the radio hand transmitter Up to 128 B WAY radio hand transmitters can be...

Page 25: ...eting all radio hand transmitters Activate programming and enter menu C 3 Enter Delete all hand transmitters Confirm Position 1 Delete all hand transmitters with ENTER All programmed channels on all p...

Page 26: ...hange to the force setup must be documen ted in the inspection book Changing the closing force adjustment can lead to personal in jury Therefore increasing the clamping force may only be perfor med by...

Page 27: ...y edge Activate Auto close ventilation by changing the setting of S 3 from continuous closing is only possible based on a manually triggered radio hand transmitter com mand to the desired value 7 5 2...

Page 28: ...door meets an obstacle when moving in the di rection Close force cut off occurs and release from the obstac le through moving back reversing in the direction Opening Reversing can be selected in the o...

Page 29: ...tions 9 2 OPERATION Operation of the door movement function of the garage door drive can take place over the radio hand transmitter the drive display only for the version of the device with a display...

Page 30: ...tic closing was ignored to terminals NOT End position Door Closed None START was ignored None START automatic closing was ignored Opening None opening is continued None opening is continued Closing St...

Page 31: ...ry Manual reset F08 ROM error Controlling error Reset replace the control unit if necessary Manual reset F09 RAM error Controlling error Reset replace the control unit if necessary Manual reset F10 EE...

Page 32: ...Put the door into a condition which conforms to the standards The door runs for a short time and then Change in the door mechanics Order a service by a qualified technician it stops reverses An obsta...

Page 33: ...s Toothed belt D 00 D 03 or chain C 00 C 02 Deflection roller unit F 01 Chain wheel C 04 or crown gear D 04 Gear motor A 04 Shaft adapter A 03 2 3 1 2 3 2 2 3 5 2 3 6 2 3 7 The garage door drive is ma...

Page 34: ...y Product documentation Availability completeness Optical checking Annually Annually Control elements Function according to the description Actuation Annually Chain toothed belt Tension Manual checkin...

Page 35: ...nsmitter BY 135 104 B WAY 4 channel radio hand transmitter BY 135 105 B WAY 4 channel radio code lock B 161 47 will be available soon Antenna with a 6 00 m coaxial cable B 260 58 will be available soo...

Page 36: ...ystem for the respective device and under the condi tion of normal use of a maximum of 10 door actuations per day Control system electronics transformer rail system 2 We will remove any deficit on the...

Page 37: ...7 08 Requirements upon devices and installations as well as establishment of processes for measurement of high frequency interference emission radio interferences and resistance to interference Part 2...

Page 38: ...d then commissioning of the final pro duct machine is not permitted until it has been established that it complies with the provisions of this directive Pfullingen 01 03 2013 Willi Prettl Managing Dir...

Page 39: ...embly company while alternatively own submissions can also be used Status of this annex November 2012 Important information for the manufacturer as sembly fitter for the machine The inspection book is...

Page 40: ...__________________________________________________ Street No _______________________________________________________________________________ Postal code place _________________________________________...

Page 41: ..._____________________________ Operating mode Pulse repetition controlling Automatic closing ___________________________ as well as the safety equipment 1 Model designation manufacturer _______________...

Page 42: ...____ _____________________________________________________________________________________________________ _____________________________________________________________________________________________...

Page 43: ...rective 2006 95 EC Building Products Directive 89 106 EC The following standards amongst others are used and complied with please put a cross against the relevant items EN 13241 1 EN 12445 EN 12453 EN...

Page 44: ...___________________________________________ ______________________________________________________________________________________________ _____________________________________________________________...

Page 45: ...son The product documentation was handed over including please put a cross against the relevant items Assembly manual s Operating manual s Servicing checking instruction s Inspection book Manufacturer...

Page 46: ...son The product documentation was handed over including please put a cross against the relevant items Assembly manual s Operating manual s Servicing checking instruction s Inspection book Manufacturer...

Page 47: ...PERATION OF THE MENU 02 03 OVERVIEW OF THE STRUCTURE OF THE MAIN MENU LEVEL 1 04 SETUP SETTING FORCE DISTANCE TRAVEL PATH AND FORCE CURVE P 05 SETUP TRANSMITTERS PROGRAMMING A HAND TRANSMITTER C 1 06...

Page 48: ...in the normal con dition Operational readiness at the upper left The sequence of the steps takes place based on what is shown on the screen Buttons which should be pressed to execute the setup have a...

Page 49: ...s the garage door drive will not accept any commands while the menu is opened If the menu is opened during the hold open time then the gara ge door drive will only close the door after ending the menu...

Page 50: ...50 GB OVERVIEW OF THE STRUCTURE OF THE MAIN MENU LEVEL 1 04...

Page 51: ...51 GB SETUP SETTING FORCE DISTANCE TRAVEL PATH AND FORCE CURVE MENU P SEE 5 1 ff 05...

Page 52: ...52 GB SETUP TRANSMITTERS PROGRAMMING A HAND TRANSMITTER MENU C 1 SEE 6 1 06...

Page 53: ...53 GB SETUP TRANSMITTERS DELETE A HAND TRANSMITTER MENU C 2 SEE 6 2 07...

Page 54: ...54 GB SETUP TRANSMITTER DELETE ALL TRANSMITTERS MENU C 2 SEE 6 2 08...

Page 55: ...m 0 9 Selection of the next digit of the PIN ENTER Next Page 10 CAUTION Changing the closing force setting may lead to injuries to persons and or damage to property For this reason changing the closin...

Page 56: ...56 GB 10 Continued from page 09 LIGHT MENU L SEE 7 3 WARNING TIME CAUTION LIGHT MENU U SEE 7 3 TIME TILL AUTOMATIC CLOSING MENU A SEE 7 2...

Page 57: ...57 GB SPECIAL FUNCTIONS FUNCTION VENTILATION MENU S 1 TO S 3 SEE 7 5 1 11...

Page 58: ...58 GB 12 SPECIAL FUNCTIONS FUNCTION RELAY MENU S 4 SEE 7 5 2 SPECIAL FUNCTIONS FUNCTION LIGHT MENU S 5 SEE 7 5 3...

Page 59: ...59 GB 13 DRIVE PARAMETERS MENU b SEE 8 ff...

Page 60: ...60 GB 16...

Page 61: ...orbehalten Jede vom Urheberrechtsgesetz nicht zugelassene Verwertung insbesondere Vervielf ltigung bersetzung Verarbeitung bzw Weitergabe von Inhalten in Datenbanken oder anderen elektronischen Medien...

Page 62: ...RNAL DE BERNAL GERMANY 8 8 BERNAL Torantriebe GmbH Industriepark Sandwiesen 72793 Pfullingen Germany Phone 49 0 7121 707 240 Fax 49 0 7121 707 225 E Mail info bernal de Internet www bernal de STAMP LO...

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