Beltrame S 2022 User Manual Download

Page: 10 / 46

2.7 Hardware

Structure:

The device is assembled inside a plas�c case with aluminum base, and it is ﬁxed on a heat dissipater.

The connec�on terminals are integrated on the top of the circuit boards.

Power electronics:

- The power circuit is designed with IGBT semiconductors.

- A fuse protects the output against short-circuits.

Control elements:

- The opera�ng keys and the display are located on board.

- The communica�on port connector is located on the front of the AVR.

Installation:

- The site of installa�on must be dry and free of dust. The AVR can be installed in ver�cal or

in horizontal posi�on.

Mounting:

- The AVR must be installed inside the Generator or inside the control panel in order to obtain protec�on

against accidental contacts. To fasten the regulator, use the diam 6 holes in the 4 corners holes. It is

recommendable to use self-locking nuts. It is recommended also to bind the regulator back on a metal

plate for be�er heat dissipa�on.

Connection block diagram:

2.8 Control elements and interfaces

Carrying out se�ngs on the unit

The displays and the four keys allow complete opera�on.

All se�ngs can be carried out directly on the unit without addi�onal equipment.

• Inputs and outputs conﬁgura�on;

• Parameter se�ng;

• Selec�on on the display of the main measured values.

Interface with PC (see the dedicated chapter)

Parameter se�ng and op�miza�on is possible using the user-friendly so�ware Beltrame Conﬁgurator for Microso�

Windows. Using an USB/RS485 cable (made by Beltrame - Op�onal), with USB insulator, for the connec�on

between PC and AVR, is possible to:

• Conﬁgure inputs and outputs;

• Set all parameter;

• Select on the display all the measured values;

• Download, upload, save and open conﬁg ﬁles;

• … and a lot more.

IMPORTANT!

Parameters can be read or modiﬁed only through the on board display and/or only from PC

through the dedicated software (supplied as optional from Beltrame CSE).

Note: The interface is not isolated from the power supply: in order to connect with a pc or

other devices an interface isolator must be used.

BELTRAME

CENTRO SERVIZI ENERGIA

GENERATOR

Exciter ﬁeld

Current

transformer

Sensing Voltage

transformer

Power supply 1-3ph

Max 230Vac

RS485 Port

40-500Hz

DIG IN AN

POT OUT

DIG

S2022

Summary of Contents for S 2022

Page 1: ...Rev 4 0 BELTRAME CENTRO SERVIZI ENERGIA ...

Page 2: ......

Page 3: ...Hz Limiter Under frequency protec on Eﬀects 5 3 Field Flashing and Keep Alive 5 4 Compensa on and Droop func ons 5 5 Limiters 5 5 1 V f Limiter 5 5 2 Minimum excita on current Under Excita on limiter 5 5 3 Maximum excita on current Over Excita on limiter 5 5 4 Minimum capability Q limiter 5 5 5 Maximum capability Q limiter 5 5 6 S2022 Beltrame Conﬁgurator Limiters status 6 WORKING MODE AND REGULAT...

Page 4: ...ams 9 3 S2022 Connec on Diagrams with Low Voltage Alternator 9 4 S2022 Connec on Diagrams with Medium Voltage Alternator 10 BELTRAME CONFIGURATOR THE PC SOFTWARE 10 1 Connec on between AVR and PC 10 2 Installa on and Communica on setup 10 3 S2022 Menu commands 10 4 Parameters se ng P xxx 10 5 Regulator Se ng R xxx and Input Output se ng I xxx 10 6 Other inside the Device Proper es Tree 10 7 Monito...

Page 5: ...nvenience It is scarcely possible for the opera ng instruc ons for technical equipment to cover every eventuality which can occur in prac ce We would therefore request you to no fy us or our agent in the case of all unusual behavior that does not appear to be covered by these opera ng instruc ons It is pointed out that all local regula ons in force must be observed when connec ng and commissioning...

Page 6: ...pair work The maintenance personnel must be informed about the emergency shutdown measures and must be capable of turning oﬀ the system in case of emergency The maintenance personnel must be familiar with the accident preven on measures at their workplace and must be instructed in ﬁrst aid and ﬁreﬁgh ng It is the owner s responsibility to ensure that each person involved in the installa on and com...

Page 7: ...r the evalua on are EN 50178 Electronic Equipment for use in Power Installa ons EN 61000 6 4 Electromagne c Compa bility EMC Generic Standards Emission Standard for Industrial Environments EN 61000 6 2 Electromagne c Compa bility EMC Generic Standards Immunity for Industrial Environments MECHANICAL DETAILS AMBIENT CONDITION ELECTRICAL DETAILS Other Weight Protec on class Dimensions LxWxH Power ele...

Page 8: ...us machines This unit is suitable for this only applica on area The AVR can manage several regula ons Among them Voltage regula on Field Current Regula on FCR Power factor regula on PF Reac ve power regula on VAR FUSE FF12A 200 188 90 110 Ø6 120 MENU ENTER UP DOWN S2022 BELTRAME CENTRO SERVIZI ENERGIA 15 72 51 ...

Page 9: ...eding the stator of the exciter This conﬁgura on shows a possible replacement of a Direct Current excita on machine SM Synchronous Machine E Exciter PMG Permanent Magnet Generator D Direct Current machine 2 6 Basic Inser on Conﬁgura ons The following SLD show some basic inser on conﬁgura ons of the S2022 SM E AVR S2022 Vsense Ig Power SM D AVR S2022 Vsense Ig Power SM PMG E AVR S2022 Vsense Ig Pow...

Page 10: ...rfaces Carrying out se ngs on the unit The displays and the four keys allow complete opera on All se ngs can be carried out directly on the unit without addi onal equipment Inputs and outputs conﬁgura on Parameter se ng Selec on on the display of the main measured values Interface with PC see the dedicated chapter Parameter se ng and op miza on is possible using the user friendly so ware Beltrame ...

Page 11: ...D RESERVED Excita on output Field Excita on output Field Power supply Power supply Power supply Sensing reference Sensing Bridge B 115V if sensing 100V Sensing GND C1 Common Increase reference adjust Decrease reference adjust 52G status parallel feedback 5V analog input 1Kohm Poten ometer input OUT E OUT C C T input S1 C T input S2 12 35 Vdc GND FF ON Common FF OFF C2 C3 C4 C5 C6 C7 C8 S1 S2 1 2 O...

Page 12: ...Terminal designa on CN1 FX1 AND FX2 Auxiliary power supply CN1 ADC Input voltage 12 35 Vdc Auxiliary power supply FX1 Input voltage mono three phase DC Input Rated 230 Vac max 300 Vac 0 500 Hz 0 300 Vdc L1 L2 L3 Terminals Signal Speciﬁca ons Measurements inputs FX1 FX2 Generator voltage Generator current 0 115Vrms 0 490 Vrms with bridge between 115V and B 0 300 Vdc 0 115 B 490 TA s1 TA s2 Excita o...

Page 13: ...int The voltage analog input is not isolated from power supply 2x Analog inputs Analog input 5V Poten ometer input 1kohm Ω BELTRAME CENTRO SERVIZI ENERGIA S2022 CN3 COM Increase Decrease 52G Analog in Poten ometer Out E Out C S2022 CN3 COM Increase Decrease 52G Analog in Poten ometer 24Vdc GND S2022 CN3 COM Increase Decrease 52G Analog in Poten ometer 24Vdc GND S2022 CN3 COM Increase Decrease 52G ...

Page 14: ...oop compensa on Field Current Regula on FCR It regulates the excita on ﬁeld current of the synchronous machine This opera on mode is quite useful during commissioning and or troubleshoo ng PF or Var regula on PF Var Regulates the power factor or reac ve power of the synchronous machine Note these func ons are available only if the machine is working in parallel and with closed 52G signal SM E PID ...

Page 15: ... P 100 P 101 R 002 Gen rated voltage Max Gen voltage Ramp slope Generator rated voltage V Generator maximum voltage Ramp slope s Parameter Description short Description P 100 P 101 P 130 Gen rated voltage Max Gen voltage Gen V Min Frequency Generator rated voltage V Generator maximum voltage Star ng of the excita on process Hz P 131 P 132 P 133 Gen V Max Frequency Gen V Hz slope Gen V Hz slope ove...

Page 16: ...value A er that phase the ﬁeld ﬂashing will be disabled As general rule if at P 130 the AVR power supply circuit is already alive the Field Flashing has to be set to OFF if at P 130 the AVR power supply circuit has not voltage the Field Flashing has to be set to ON The enable disable opera on of the Field Flashing has to be done moving the jumper on the CN4 connector Field Flashing ON enabled Reco...

Page 17: ...f the rated excita on current P 000 Once the frequency will be higher the P 130 Generator minimum frequency the AVR will leave the keep alive area and will enter in the V ramp area In case the AVR is powered with a PMG or with an external power source the Keep Alive func on has to be disabled set P 250 0 With P 250 0 also the Field Flashing is disabled does not ma er the bridge posi on described a...

Page 18: ...ula on 5 5 Limiters 5 5 1 V f Limiter The V Hz limit is ac ve during the voltage control phase It works by limi ng the Generator voltage as the frequency falls below the maximum frequency P 131 This opera on can avoid the Generator over ﬂushing in case of a reduc on of speed V Hz limiter func on and se ng is described in 5 2 5 5 2 Minimum excita on current Under Excita on limiter The limit of mini...

Page 19: ... Lim Reg TI Parameter Description short Description P 000 P 001 P 004 P 032 r 900 F rated I F OE Lim F rated I min freq F OE Lim time OE UE Lim reg KP Field rated I A Field OE Lim OE EU LIM reg KP r 901 OE UE Lim reg TI OE EU LIM reg TI It allows to reduce the rated ﬁeld current at low speed The rated Field Current goes linearly from the two points A P 130 P 004 B P 131 P 000 Field OE Lim me s Max...

Page 20: ...a Q limit a P 0 P 170 Q limit a P 100 P 171 Parameter Description short Description P 160 P 161 P 162 Q lim P 0 Q lim P 25 Q lim P 50 Limit Q a P 0 Limit Q a P 25 Limit Q a P 50 P 163 P 164 Q lim P 75 Q lim P 100 Limit Q a P 75 Limit Q a P 100 Parameter Description short Description P 170 P 171 Q lim P 0 Q lim P 100 Limit Q a P 0 Limit Q a P 100 BELTRAME CENTRO SERVIZI ENERGIA Motor Generator Q va...

Page 21: ...of the limiters status The reported limiters status shows that the V Hz underfrequency or underspeed limiter is ac ve It is possible to no ce also That the Frequency is lower than the min frequency P 130 That the Keep Alive is ac ve with the ﬁeld current maintained at the 5 BELTRAME CENTRO SERVIZI ENERGIA ...

Page 22: ...Regula on S2022 works in order to keep the excita on current to the ref value PF Control Power Factor Regulator S2022 works in order to keep the PF to the ref value VAR Control Reac ve Power Regulator S2022 works in order to keep the Reac ve Power to the ref value BELTRAME CENTRO SERVIZI ENERGIA P 100 FBK r 350 r 350 r 351 1 s Excita on Current adjustment r 000 FBK r 250 r 250 r 251 1 s IGBT duty ...

Page 23: ... a en on that as default r 000 is set to zero When r 002 is over it will be possible to adjust the ﬁeld current using for example the increase decrease command If FCR is ac vated while the S2022 is working with voltage on the alternator terminals the S2022 will keep the ﬁeld current at the moment of the FCR ac va on The passage from any working mode to FCR and vice versa is bumpless WARNING This w...

Page 24: ...ce the 52G digital input generator in parallel is closed the VAR func on starts to work Generator current reading is necessary to use this func on Be aware of the correct VAR readin Parameter Description Note r 400 r 402 r 450 r 451 r 410 r 411 r 412 Generator PF digital ref Ramp slope PF VAR Reg KP PF VAR Reg TI Delta Ref Calibrator Delta Ref analog Delta ramp slope Parameter Description Note r 4...

Page 25: ... or decrease the Reac ve Power value 6 6 Digital reference adjustment by analog inputs As above using the analog inputs Poten ometer or 5Vdc on CN3 connector it is possible to adjust the set point in a range between r 011 and r 011 AVR FCR PF VAR AVR FCR PF VAR As default r 010 is programmed to 0 this means the Up Down func on is disabled Set the desired adjustment range to ac vate the func on As ...

Page 26: ...d or increase the value DOWN allows to move from a parameter or menu to the previous one and or decrease the value 7 2 Naviga ng inside the menus Once the S2022 is ON the display shows automa cally the parameter d100 Generator voltage MENU ENTER UP DOWN BELTRAME CENTRO SERVIZI ENERGIA V gen d 100 d r M M Up Down I Up Down P Up Down C Up Down Menù of ready only parameters display Menù of references...

Page 27: ...ers are immediately ac ve they are not automa cally saved To save them you need to use command C 000 save parameters BELTRAME CENTRO SERVIZI ENERGIA E P 100 400 399 401 increase decrease E M To conﬁrm the modiﬁeld se ng Exit without saving It keeps previous value E C 000 0 I increase E M For parameters saving Exit without saving ...

Page 28: ...250 r 251 r 400 r 401 r 402 P 001 999 9 200 0 50 100 0 200 201 202 203 204 205 206 209 210 211 F I digital ref Ramp slope Delta Ref calib Delta Ref analog Delta ramp slope F I Reg KP F I Reg TI G PF dig ref G VAR dig ref Ramp slope of P 000 Capaci ve Induc ve of P 100xP 110 s s 1 2 GenF s 0 0 0 5 0 200 0 1 0 10 0 0 01 0 1 20 0 1 00 0 0 50i 100 1 0 Terminals IPA Descrip on U M Default Max Notes val...

Page 29: ...4 NO LIMIT 3 0 RS485 I 400 4 604 RS485 conﬁg 0 custom protocol 1 Modbus RTU 8N1 2 Modbus RTU 8E1 3 Modbus RTU 8O1 4 Modbus RTU 8N2 1 0 I 401 5 605 RS485 bitrate 0 4800 1 9600 2 19200 3 38400 4 57600 5 115200 3 0 I 402 247 606 RS485 node ID 1 1 I 404 0 100 607 RS485 delay s 0 005 0 000 0 I 002 6 602 Dig inp 3 cfg 5 0 Min COMMANDS U lity commands C 000 C 002 1 1 1600 1601 Params save Default Params ...

Page 30: ...Q lim P 25 of P 100 x P 110 100 100 P 162 5 1014 Q lim P 55 of P 100 x P 110 100 100 P 163 5 1015 Q lim P 75 of P 100 x P 110 100 100 P 164 5 1016 Q lim P 100 of P 100 x P 110 100 100 P 170 100 1017 Q lim P 0 of P 100 x P 110 100 5 P 171 100 1018 Q lim P 100 of P 100 x P 110 100 5 P 250 100 1019 KeepAlive Field I of P 000 set 0 for PMG or other independent Power Supply 5 0 Control mode P 300 1 102...

Page 31: ...2 L3 Check for tripped protec ve circuit breaker Check the built in fuse Check opera ng mode Check programmable digital input se ng and connec on Set point error Check set point No electronics supply Check Field Flashing and Keep Alive se ngs Overvoltage during start up Measure the Generator voltage directly on the voltage sensing input Check conﬁgura on Check set point Overvoltage caused by volta...

Page 32: ...not caused by grid varia on Check droop compensa on se ng Check external current transformer circuit Gen CB Closed Status not ac ve Poor eﬀect of the Droop inﬂuence on the voltage regulator or C T defec ve measurement Some limiters are ac ve machine within inadmissible opera ng range Check programmable digital input se ng and connec on Bring machine into normal opera ng range by adjus ng the set p...

Page 33: ...put source connected between 0 and 115V or 0 and 490V The connec on of the exciter between and Following diagram shows a connec on example of 3ph brushless alternator with internal 1ph auxiliary winding IMPORTANT CT has always to be connected in quadrature compared the sensing voltage This means With sensing voltage between L1 and L3 install the CT on phase L2 as above With sensing voltage between...

Page 34: ...ween phase phase max 500Vac L1 and L3 Aux power supply between phase and neutral max 300Vac CT mounted on L2 All other combina ons can be obtained from this one L1 L2 L3 N L1 L2 L3 N S2022 FUSE FF12A 1 kΩ 5 5V GND 24Vdc GND 24Vdc PNP NPN 65mA 24Vdc Load Max WARNING Check the manual for not insulated I O 52G BELTRAME CENTRO SERVIZI ENERGIA ...

Page 35: ...90Vac Aux power supply phase and neutral max 230Vac Field Flashing ON LV alternator with external power supply Sensing voltage phase phase max 490Vac Aux power supply from ext power supply direct max 230Vac or from ext power transformer max 230Vac or from DC power supply max 300Vdc Field Flashing OFF LV alternator with Aux winding Sensing voltage phase phase max 490Vac Aux power supply from Aux wi...

Page 36: ...0Vac Aux power supply from Aux winding max 230Vac Field Flashing ON MV alternator with external power supply Sensing voltage from Volt Transf recommend 100Vac Aux power supply from ext power supply direct max 230Vac or from ext power transformer max 230Vac or from DC power supply max 300Vdc Field Flashing OFF MV alternator with Aux winding Sensing voltage from Volt Transf recommend 100Vac Aux powe...

Page 37: ... ac vi es 10 1 Connec on between AVR and PC For the PC AVR connec on we recommend the following diagram with USB isolator Using an USB RS485 cable Beltrame s produc on available as op onal 10 2 Installa on and Communica on setup The Beltrame Conﬁgurator is distributed as a zip ﬁle Once unzipped the so ware will create a folder with inside the Conﬁgurator exe To run the program double click on Conﬁ...

Page 38: ... reference at the above picture on the right you can see Command Descrip on Params Save to disk It saves in your PC a copy of the se ng using a txt ﬁle Params Reload from EEPROM to board It reloads the se ng stored inside the EEPROM Params load from Disk to board It uploads a se ng ﬁle txt format from PC to the AVR Params Save to EEPROM It saves the se ng in the internal memory of the AVR The AVR ...

Page 39: ...le inside the PC This allow to recover original se ng 3 Modify the requested parameter The modiﬁca on is immediately ac ve but it is not stored inside the AVR memory This means that if you switch OFF the AVR the modiﬁca on will be lost 4 Params Save to EEPROM If the modiﬁca on is correct press Save to store the new se ng inside the AVR The modiﬁca on will be ac ve even a er AVR switching oﬀ 5 Para...

Page 40: ...ed for the Parameter se ng 10 4 is valid for Input and Output se ng and for Regulator Se ng Where it is possible to select mul ple choices a drop down list will appear See below for example the list of func ons you can associate to the I 002 digital input BELTRAME CENTRO SERVIZI ENERGIA ...

Page 41: ...indow to set the step func on useful for stability adjustment 10 7 1 Monitor Trend Following imagine is a screenshot obtained from the monitor trend It shows excita on and de excita on voltage ramps Command Descrip on Monitoring 2 This oﬀers a more detailed overview of the regulator status Regulator PID Monitoring This shows the real me regulator PID status in AVR PF or VAR mode Current PID Monito...

Page 42: ... Monitor Default Panel Following imagine is a screenshot obtained from the monitor default panel 10 7 3 Monitor P Q Following imagine is a screenshot obtained from the monitor P Q BELTRAME CENTRO SERVIZI ENERGIA ...

Page 43: ...apability The Beltrame Conﬁgurator allows to open more than one window at the same me Following picture shows an example with Trend monitoring window Step window Regulator Setup window with PID paramenters Generator voltage reading A similar arrangement can help to properly set the stability of the synchronous machine BELTRAME CENTRO SERVIZI ENERGIA ...

Page 44: ...43 BELTRAME CENTRO SERVIZI ENERGIA ...

Page 45: ...44 BELTRAME CENTRO SERVIZI ENERGIA ...

Page 46: ...BELTRAME C S E s r l Tel 39 049 5965127 Via San Pio X 104 beltramecse com 35015 Galliera Veneta PD Italy info beltramecse com BELTRAME CENTRO SERVIZI ENERGIA ...

Search results

Summary of Contents for S 2022

Reviews:

Related manuals for S 2022

Brands by name

Popular brands

Beltrame S 2022, User Manual

Search results

Summary of Contents for S 2022

Reviews:

Related manuals for S 2022

Brands by name

Popular brands