Beko CLEARPOINT 3eco M010 Original Installation And Operating Manual Download

Page: 42 / 60

10.6

Replace the filter element

The following requirements must be fulfilled to replace the filter element and preparatory work must be completed.

Preconditions

Tool

Material

Protective equipment

•

Screwdriver - Philip's head size 2.5

•

New filter element

•

Protective gloves (liquid-
resistant)

•

Safety glasses with side
protection (goggles)

•

Hearing protection

•

Class FFP 3 respirator

•

Safety shoes

Preparatory work

Open any bypass lines.

Picture

Description

1. Close the shut-off valves upstream and downstream of

the filter or relevant system section and depressurize
filter

2. When using the

BEKOMAT

, it must be separated

from the lower part of the filter.

For further information, see the enclosed installation and
operating instructions for the

BEKOMAT

CLEARPOINT

eco

coalescing filter

Installation and operation instructions

42 | 60

Summary of Contents for CLEARPOINT 3eco M010

Page 1: ...EN US CLEARPOINT 3eco coalescing filter 08 309 Original installation and operating manual S040 S045 S050 S055 S075 S100 M010 M012 M015 M018 M019 M020 M022 M023 M025 M027 M030 M032 ...

Page 2: ...nce 12 2 1 7 Handling hazardous substances 13 2 1 8 Use of replacement parts accessories or materials 13 2 2 Warning 14 3 Transport and storage 15 4 Product information 16 4 1 Product description 16 4 2 Product overview 16 4 3 Product identification 17 4 4 Functional description 19 4 4 1 Filtration 19 4 4 2 Condensate drainage through float drain 20 4 4 3 Condensate drainage with BEKOMAT 21 4 5 Sc...

Page 3: ...8 10 6 Replace the filter element 42 10 7 Leak test 45 11 Shutting down 46 11 1 Warning 46 12 Disassembly 47 12 1 Warning 47 12 2 Disassembly work 48 13 Disposal 50 13 1 Warning 50 13 2 Disposal of components 50 14 Spare parts and accessories 51 14 1 Replacement parts 51 14 2 Accessories top attachments 52 14 3 Accessories bottom attachments 53 15 Troubleshooting and repair FAQ 54 16 Product speci...

Page 4: ...cument in electronic systems Publication date Revision version Reason for change Scope of change 10 31 2018 00_03 Change to standards and directives Initial creation 9 23 2020 01_00 Change of technical data Changes This installation and operating manual referred to in the following as the manual must be legible and must be stored near the product at all times The manual must be included if the pro...

Page 5: ...neral warning symbol danger warning caution Warning of pressurized system Warning of electrical voltage Observe the installation and operating manual General instructions Wear safety shoes Use respiratory protection protection class FFP 3 particle filtering half mask Wear protective gloves cut resistant and liquid resistant Wear safety glasses with side protection goggles i General information Ins...

Page 6: ...ual must be observed 4038104 W5822635 002 CLEARPOINT Flow 04FX 04F 04G Made in Germany Filter element sticker This sticker is on the base of the filter element and provides information on the filter element and direction of flow Eco label Products with this label feature the special added value of energy saving and are part of the eco line of BEKO TECHNOLOGIES products QR Code If QR code sticker i...

Page 7: ...d corrosive chemicals and gases Only use the product and accessories within a pipeline system designed for the technical data with appropriate connections pipe diameters and installation clearances Only use the product and accessories outside of explosion hazard areas Only use the product and accessories away from direct sunlight and heat sources and outside of areas that may frost Only combine th...

Page 8: ...ve and process related alterations Disabling or failing to use available or recommended safety equipment Using fluids for preparation that are not included in fluid group 2 in accordance with DGRL 2014 68 EU or contain aggressive components If in doubt a gas analysis or a condensate analysis should be performed This list does not claim to be exhaustive since it is not possible to indicate all poss...

Page 9: ...easures to prevent those hazards These skills include in particular experience in handling hoists forklifts and lifting equipment and devices as well as an understanding of regional applicable laws standards and directives related to transportation and storage Professional technicians Compressed gas technology Compressed gas technology technicians are personnel whose training professional experien...

Page 10: ...and operating instructions for safe work and instructions for responding to accidents and fires are accessible at the operating location at all times The product and accessories are used only with the recommended and functional safety equipment All assembly installation and maintenance work is carried out only by qualified technicians Personnel have the required personal protective equipment and t...

Page 11: ...e changed or restricted through the use of permitted accessories Observe the maintenance intervals 2 1 2 Pressurized systems Contact with fluids that escape quickly or abruptly or through bursting system components can result in serious injury or death For safe handling of pressurized systems observe the following points Set up a safe area around the work site during all assembly installation main...

Page 12: ... maintenance and repair Use suitable protective equipment for all maintenance and repair work on the product or accessories Establish a safe area around the work area for all maintenance and repair work Before starting work bleed the pressurized product and accessories and secure them against unintentional pressurization Before starting work disconnect the product and accessories from the power su...

Page 13: ...pilled condensate in accordance with local regulations 2 1 8 Use of replacement parts accessories or materials The use of incorrect replacement parts accessories or materials as well as auxiliary and operating materials may pose a mortal danger or the danger of severe injuries Functional and operational disruptions may occur as well as material damage Only use undamaged original parts auxiliary an...

Page 14: ...void the hazard Signal words DANGER Imminent danger Consequences of non compliance Death or severe personal injury WARNING Imminent danger Consequences of non compliance Death or severe personal injury are possible CAUTION Potential danger Consequences of non compliance Personal injury or property damage are possible NOTICE Additional information Consequences of non compliance Property damage and ...

Page 15: ... with care Package all parts with suitable materials in a shock resistant manner Transport and handle packaging according to the label observe hoist attachment points and center of gravity keep alignment vertical do not throw etc Use proper functional transportation equipment and hoists Observe permitted transportation and storage parameters Do not store the product and accessories exposed to dire...

Page 16: ... Lot Year Element Element mat no Min max working temperature TS Max working pressure PS Volume Test pressure PT Connection S040FWF 4002618 201420 2014 04F 4002707 2 60 C 35 140 F 1 5 16 bar 22 232 psi asd 23 bar 334 psi pipe G 3 8 drain G 1 2 Fluidgroup 2 PED 97 23 EC Cat Beko TECHNOLOGIES http www beko technologies com 2 6 7 3 1 1a 20 Position no Explanation description 1 Inlet at the filter head...

Page 17: ...sing 2 Filter elements 3 Top attachments 4 Bottom attachments The following section explains the product designation using the example S040CWF S040CWF 2 2 3 3 4 1 1 CX FX S040 S045 S050 S055 S100 S075 M010 M012 M015 M018 M019 M020 M022 M023 M025 M027 M030 M032 SX C F S P D W 4 B M F C Z Top attachments Filter elements Size Housing Bottom attachments Installation and operation instructions CLEARPOI...

Page 18: ...2 2 SX Superfine filter 0 1 0 3 0 005 1 2 1 1 Depending on the ambient conditions and operating parameters class 1 1 can also be achieved Position no Model series Size Designation 1 S 040 Filter housing S 045 S 050 S 055 S 075 S 100 M 010 M 012 M 015 M 018 M 019 M 020 M 022 M 023 M 025 M 027 M 030 M 032 Bottom attachments Position no Abbreviation Designation 4 B BEKOMAT 31 32 33 M Manual drain F F...

Page 19: ...in the filter material move downwards drip off and collect at the bottom of the filter housing From there they are drained off manually or automatically In the course of time particles are deposited in the filter material As a result the flow resistance differential pressure of the filter element increases The degree of particle load or contamination of the filter element can be read off a differe...

Page 20: ...ensate Normally open NO at operating pressure 0 5 bar g 7 25 psi g the float drain opens Normally closed NC the float drain is closed even at a pressure above 0 bar g psi g Float drain opens Float drain closes 3 2 1 3 2 1 Both types of float drains are delivered from the factory set in the automatic drainage position The knurled screw is turned down to the stop The float drain can be set to the me...

Page 21: ...N Possible product combinations i The scope of delivery may vary depending on the product combination The following table shows the scope of delivery for the filter Image Description explanation Filter Original installation and operating manual Alternately QR Code on product For further information on possible product combinations see 4 3 Product identification on page 17 Installation and operatio...

Page 22: ... range Volume Housing volume Test Pressure PT Test pressure Connection Threaded connections Pipe G 1 2 Threaded connection inlet outlet Drain G 1 2 Condensate drain threaded connection Fluidgroup 2 Fluid group according to PED 2014 68 EU PED2014 68 EU Cat Category in accordance with Pressure Directive 2014 68 EU For more information regarding the symbols printed on the type plate see 1 4 Explanati...

Page 23: ...ion 1 Replacement element part number 2 Lot number 3 Product group 4 Direction of flow 5 04FX filter element designation 6 04F 04G previous model filter element designation in brackets 4 8 Maintenance sticker for filter element replacement The next upcoming filter element replacement date is marked on this sticker Mark the relevant month 1 and enter the associated 2 year 1 2 Position no Explanatio...

Page 24: ...g to PED 2014 68 EU Min max operating pressure 0 3 16 bar g 4 4 232 psi g Min max operating temperature 2 60 C 35 140 F Load test in accordance with AD2000 10000 load change corresponds to pressure difference 3 2 bar 46 psi at 16 bar g 232 psi g Medium Fluids in fluid group 2 in accordance with PED 2014 68 EU free from aggressive and corrosive components Weight kg lb 2 0 75 1 65 0 75 1 65 0 85 1 8...

Page 25: ... ll ll ll Min max operating pressure 0 3 16 bar g 4 4 232 psi g Min max operating temperature 2 60 C 35 140 F Load test in accordance with AD2000 10000 load change corresponds to pressure difference 3 2 bar 46 psi at 16 bar g 232 psi g Medium Fluids in fluid group 2 in accordance with PED 2014 68 EU free from aggressive and corrosive components Weight kg lb 2 4 5 9 92 4 5 10 61 5 1 11 24 6 1 13 45...

Page 26: ...cription Solid particles μm Aerosol content mg m Inlet Outlet CX Coarse filter Separation rate 99 9 for particles 2 0 5 0 30 5 FX Fine filter Separation rate 99 9 for particles 0 5 1 0 10 0 05 SX Superfine filter Separation rate 99 99 for particles 0 1 0 3 10 0 005 CLEARPOINT 3eco coalescing filter Installation and operation instructions 26 60 ...

Page 27: ...oft poly acrylate adhesive BEKOMAT see installations and operating instructions BEKOMAT Differential pressure gauge See differential pressure gauge installation and operating manual Oil test indicator See oil check indicator installation and operating manual Filter element Element head and base Polyamide glass fiber reinforced Supporting body interior exterior Stainless steel expanded metal Filter...

Page 28: ...s E A NPT C2 C2 C2 C4 D D 117 6 75 C1 B B 66 93 36 B C3 D 88 56 H H F 168 4 63 2 9 2 6 6 6 1 4 2 2 3 7 3 5 mm in NPT NPT NPT NPT NPT CLEARPOINT 3eco coalescing filter Installation and operation instructions 28 60 ...

Page 29: ...65 14 37 384 15 12 428 16 85 200 7 87 120 4 72 78 5 3 09 60 2 36 15 M018 1 1 2 146 5 75 48 1 89 633 23 96 418 16 46 437 17 20 481 18 94 200 7 87 120 4 72 78 5 3 09 60 2 36 18 M019 1 1 2 146 5 75 48 1 89 683 25 93 468 18 43 487 19 17 531 20 91 200 7 87 120 4 72 78 5 3 09 60 2 36 20 M020 2 146 5 75 48 1 89 683 25 93 468 18 43 487 19 17 531 20 91 200 7 87 120 4 72 78 5 3 09 60 2 36 20 M022 2 146 5 75...

Page 30: ...fe area around the work site during all assembly installation maintenance and repair work Before pressurizing the system check and tighten all pipe connections Pressurize the system slowly Avoid pressure surges and high pressure differentials Mount all pipelines free of mechanical tension Permanently install inlet and outlet lines WARNING Insufficient qualification If personnel have insufficient q...

Page 31: ... filter dimensions and ensure required space for installation See 6 Dimensions on page 28 4 Pipelines must be able to support the additional weight of the filter Additional attachments should be mounted if necessary 5 Pipelines must be free from contamination and corrosion Check pipe threads for damage Defective pipes must be replaced promptly 6 Pipelines must be free from mechanical tension and v...

Page 32: ...always be easily accessible on the front side For maintenance and repair work it is recommended to install a bypass line 4 and shut off valve 5 4 5 1 Attach sealing material e g PTFE band EN 837 2 to the pipe ends 2 Screw pipe thread into the filter inlet until the connection is solid and sealed 3 Screw pipe thread into the filter outlet until the connection is solid and sealed After completing as...

Page 33: ...en all pipe connections Pressurize the system slowly Avoid pressure surges and high pressure differentials DANGER Electrical voltage Contact with electrically live components may result in fatal or serious injury as well as functional and operational disturbances or material damage Only complete installation maintenance and repair work on products and accessories for which the power has been shut ...

Page 34: ... Material Protective equipment none none none Preparatory work 1 Completed installation with leak test Picture Description Automatic drainage Mechanically open 1 Turn knurled screw on the float drain from Mechanically open counterclockwise left hand thread to Automatic drainage CLEARPOINT 3eco coalescing filter Installation and operation instructions 34 60 ...

Page 35: ... parameters are changed or restricted through the use of accessories Observe the maintenance intervals NOTE Operating personnel Inadequate knowledge of the product and its accessories can lead to material and environmental damage as well as disruptions in operation due to incorrect operation The product and accessories may only be operated and handled by qualified operating personnel Picture Descr...

Page 36: ...r or the danger of severe injuries Functional and operational disruptions may occur as well as material damage Only use undamaged original parts auxiliary and operating materials specified by the manufacturer in carrying out all work Only use materials permitted for the specific purpose and suitable tools in proper condition Only use cleaned pipelines free from dirt and corrosion WARNING Insuffici...

Page 37: ...3 2 Cleaning work The following requirements must be fulfilled to carry out cleaning work and preparatory work must be completed Preconditions Tool Material Protective equipment none Mild cleaning agent Cotton or disposable cloth Protective gloves liquid resistant Safety glasses with side protection goggles Hearing protection Class FFP 3 respirator Safety shoes To clean the filter use a damp but n...

Page 38: ...stant Safety glasses with side protection goggles Hearing protection Class FFP 3 respirator Safety shoes Preparatory work 1 Open any bypass lines Picture Description 1 1 1 Close shut off valves upstream and downstream of the filter or the corresponding system section 2 2 Turn knurled screw on the float drain counterclockwise left hand thread from Automatic drainage to Mechanically open Automatic d...

Page 39: ...move the housing body by pulling it down 7 8 To unscrew the float drain use the SW13 adapter supplied with the float drain 7 Unscrew the float drain with adapter counterclockwise 8 Remove the top of the float drain from the housing body Installation and operation instructions CLEARPOINT 3eco coalescing filter 39 60 ...

Page 40: ... more information see 13 Disposal on page 50 10 10 Insert new float drain in the housing body 11 12 11 Screw the float drain into the housing body clockwise by hand 12 Tighten the float drain with the adapter CLEARPOINT 3eco coalescing filter Installation and operation instructions 40 60 ...

Page 41: ...lide 16 16 16 Slowly open the shut off valves upstream and downstream of the filter or relevant system section 17 17 Turn knurled screw on float drain counterclockwise left hand thread from Mechanically open to Automatic drainage for this purpose unscrew knurled screw until stop Mechanically open Automatic drainage Installation and operation instructions CLEARPOINT 3eco coalescing filter 41 60 ...

Page 42: ... protection goggles Hearing protection Class FFP 3 respirator Safety shoes Preparatory work 1 Open any bypass lines Picture Description 1 1 1 Close the shut off valves upstream and downstream of the filter or relevant system section and depressurize filter 2 When using the BEKOMAT it must be separated from the lower part of the filter For further information see the enclosed installation and opera...

Page 43: ...de 4 Push the safety slide down 5 6 5 Unscrew the housing body 6 Remove the housing body by pulling it down 7 7 Pull the used filter element down out of the housing head Installation and operation instructions CLEARPOINT 3eco coalescing filter 43 60 ...

Page 44: ... and the filter element base must correspond to each other 9 9 Screw the housing body onto the housing head 0 Ensure that the safety slide points forward 10 11 10 Push the safety slide up 11 Tighten the locking screw on the safety slide CLEARPOINT 3eco coalescing filter Installation and operation instructions 44 60 ...

Page 45: ...non destructive testing method and is used to prove the leak tightness of vacuum and overpressurized systems The leak test can be completed in different ways BEKO TECHNOLOGIES does not make any recommendations here The operator of the compressed gas system is responsible for selecting the testing process and testing should be completed in accordance with applicable standards and directives e g DIN...

Page 46: ...damage as well as operating disruptions while working on the product or its accessories All work on the product and accessories may only be carried out by professional service technicians Picture Description 1 3 2 1 Open the shut off valve 3 of the bypass line if available 2 Close the shut off valve 2 on the outlet side 3 Close the shut off valve 1 on the inlet side Picture Automatic drainage Pict...

Page 47: ...round the work area for all maintenance and repair work WARNING Insufficient qualification If personnel have insufficient qualifications this may result in accidents personal injury and property damage as well as operating disruptions while working on the product or its accessories All work on the product and accessories may only be carried out by qualified technicians for compressed gas technolog...

Page 48: ...Class FFP 3 respirator Safety shoes Preparatory work 1 Open any bypass lines Picture Description 1 1 1 Close the shut off valves 1 upstream and downstream of the filter or the relevant section of the system depressurize the filter and secure the system against unauthorized pressurization 2 When using the BEKOMAT it must be separated from the lower part of the filter For further information see the...

Page 49: ...crew the housing body 6 Remove the housing body by pulling it down 7 Remove filter element 8 Remove the filter head from the pipe and close off the ends of the pipe appropriately 9 Dispose of components properly Installation and operation instructions CLEARPOINT 3eco coalescing filter 49 60 ...

Page 50: ...tatutory specifications and provisions In case of doubt consult regional disposal companies before disposal 13 2 Disposal of components The following requirements must be met before disposal Preconditions 1 The product and accessories have been taken out of service and dismantled 2 The product and the accessories are cleaned and freed from existing media residues Description 1 Dispose all material...

Page 51: ...n O Ring set for S040 S045 S050 S055 4026562 1 2 3 4 5 6 7 Enclosed instruction leaflet O Ring set for S075 S100 M010 M012 4026563 O Ring set for M015 M018 M019 M020 M022 M023 4026564 O Ring set for M025 M027 M030 M032 4026565 Installation and operation instructions CLEARPOINT 3eco coalescing filter 51 60 ...

Page 52: ...ge with potential free contact 4001481 Enclosed operation and installation manual Differential pressure gauge without potential free contact 4010931 Enclosed operation and installation manual Connection set for S040 S045 S050 S055 403332 2 1 3 Enclosed instruction leaflet Connection set for S075 S100 M010 M012 403333 Connection set for M015 M018 M019 M020 M022 M023 403334 2 1 3 4 Connection set fo...

Page 53: ...ain open when not depressurized 4025536 Enclosed instruction leaflet Float drain closed when not depressurized 4025537 BEKOMAT 31 4025098 Enclosed operation and installation manual BEKOMAT 32 4025088 BEKOMAT 33 4025091 Installation and operation instructions CLEARPOINT 3eco coalescing filter 53 60 ...

Page 54: ...carefully High pressure differential Incorrectly dimensioned unit Resize filter with indicated operating parameters and replace for a larger one if necessary High level of contamination Shorten maintenance interval for exchanging the filter element Stepped filtration may be necessary Destroyed filter elements Change operating method Stepped filtration may be necessary Condensate in downstream comp...

Page 55: ...ecifications and certifications Symbol pictogram Description explanation CRN approved Canadian Registration Number for sizes S040 M032 Installation and operation instructions CLEARPOINT 3eco coalescing filter 55 60 ...

Page 56: ...CLEARPOINT 3eco coalescing filter Installation and operation instructions 56 60 ...

Page 57: ...hreaded filter CLEARPOINT Models M025 M027 M030 M032 Max Operating Pressure 16 bar g Product Description and Function Container for CLEARPOINT threaded filter Pressure Equipment Directive 2014 68 EU Conformity assessment process applied Module A2 Category II Description of pressure equipment Pressure equipment for group 2 fluids Notified agency TÜV NORD Systems GmbH Co KG Große Bahnstraße 31 22525...

Page 58: ...CLEARPOINT 3eco coalescing filter Installation and operation instructions 58 60 ...

Page 59: ...Installation and operation instructions CLEARPOINT 3eco coalescing filter 59 60 ...

Page 60: ...4 610 780 639 info es beko technologies es BEKO TECHNOLOGIES LIMITED Room 2608B Skyline Tower No 39 Wang Kwong Road Kwoloon Bay Kwoloon Hong Kong Tel 852 2321 0192 Raymond Low beko technologies com BEKO TECHNOLOGIES INDIA Pvt Ltd Plot No 43 1 CIEEP Gandhi Nagar Balanagar Hyderabad IN 500 037 Tel 91 40 23080275 91 40 23081107 Madhusudan Masur bekoindia com service bekoindia com BEKO TECHNOLOGIES S ...

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