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8.  MAINTENANCE

8.1 Fault finding during commissioning

If a BA558E fails to function during commissioning
the following procedure should be followed:

Symptom

Cause

Check

No display

Incorrect

wiring

There should be up

to1.2V between

terminals 1 & 3 with

terminal 1 positive, or up

to 5V with terminal 12

positive if optional

backlight is loop

powered.

No display and

no voltage

between

terminals 

1 & 3 or 12 &

3 if optional

backlight is

loop powered.

Incorrect

wiring or no

power supply.

Check wiring and

confirm that a 4/20mA

current is flowing in the

loop.

Rate display

showing 

-99999 or

99999 with all

decimal points

flashing

Over-range

The rate display has

been incorrectly

calibrated & is trying to

display a number

outside the range

 –99999 to 99999.

Recalibrate rate display.

Total display

showing 

-9999999 or

99999999 with

all decimal

points flashing

Over-range

Reset total display to

zero.

Unstable rate

display

4/20mA

current has a

large ripple

content

Eliminate source of

electrical noise .

Reduce resolution of the

rate display to mask flow

noise

Unable to

access

configuration

menu

Incorrect

security code

Enter the correct

security code

8.2  Fault finding after commissioning

ENSURE PLANT SAFETY BEFORE

STARTING MAINTENANCE

Live  maintenance  is  permitted  on
intrinsically  safe  equipment  installed  in  a
hazardous  area,  but  only  certified  test
equipment  should  be  used  unless  a  gas
clearance certificate is available.

If  a  BA558E  fails  after  it  has  been  functioning
correctly, the following table may help to identify
the cause of the failure.

Symptom

Cause

Check

No display and

no voltage

between

terminals 

1 & 3 or 12 &

3 if optional

backlight is

loop powered.

No power

supply.

Confirm that a 4/20mA

current is flowing in the

loop.

Unstable rate

display

4/20mA

current is

noisy or the

flow signal is

unstable

Eliminate source of

electrical noise .

Reduce resolution of the

rate display to mask flow

noise

Unable to

access

configuration

menu

Incorrect

security code

Enter the correct

security code

Rate display

showing

99999 with all

decimal points

flashing

Over-range

The rate display has

been incorrectly

calibrated & is trying to

display a number greater

than 99999.

Total display

showing

99999999 with

all decimal

points flashing

Over-range

The total display has

been incorrectly

calibrated & is trying to

display a number greater

than 99999999.

If this procedure does not reveal the cause of the
fault,  it  is  recommended  that  the  instrument  is
replaced.  

8.3  Servicing

All  BA558E  loop  powered  Rate  Totalisers  are
interchangeable  if the  required optional  backlight
and alarms are fitted.  A single spare instrument
may  quickly  be  recalibrated  to  replace  any
instrument that is damaged or fails.   No attempt
should  be  made  to  repair  instruments  at
component level.
 

We  recommend  that  faulty  instruments
are  returned  to  BEKA  associates  or  to
your local BEKA agent for repair.

8.4 Routine maintenance

The  mechanical  condition  of  the  instrument  and
electrical calibration should be regularly checked.
The  interval  between  inspections  depends  upon
environmental  conditions.    We  recommend  that
initially  instrument  calibration  should  be  checked
annually.

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Summary of Contents for BA558E

Page 1: ...Issue 3 4th July 2014 BA558E General Purpose 4 20mA loop powered panel mounting Rate Totaliser Issue 3...

Page 2: ...ion using external current source 6 1 1 Example Adding break points to a new Rate Totaliser 6 2 Calibration using internal reference 6 2 1 Example Adding break points to a new Rate Totaliser 6 3 Error...

Page 3: ...vated Loading message displayed Configuration message displayed Model and firmware version displayed The BA558E Rate Totaliser starts functioning using configuration information stored in the instrume...

Page 4: ...mode Operating the or button will toggle the display to CLr YE5 with YE5 flashing operating the E button will then clear the grand total and Gt CLrd will be displayed to confirm the operation The ins...

Page 5: ...nce of less than 1k as shown in Fig 2 Note The negative reset terminal RS2 is internally connected to the negative 4 20mA input terminal 3 The total display may also be reset to zero by operating the...

Page 6: ...3 Installation Procedure a Cut the specified aperture in the panel To achieve an IP66 seal between the instrument enclosure and the instrument panel the aperture must have the tighter tolerances spec...

Page 7: ...as an accessory from BEKA associates Custom printed scale cards can also be supplied To change a scale card unclip the protruding end of the flexible strip by gently pushing it upwards and pulling it...

Page 8: ...lay at 20mA are adjustable although for flow application the display at 4mA is usually zero The position of the decimal point in the rate display is defined by the dP function To simplify calibration...

Page 9: ...onfiguration Access code CodE 0000 Function FunC 5td Linear Rate display at 4mA Zero 0 00 Rate display at 20mA 5PAn 100 00 Resolution rE5n 1 digit P button in display mode C P Local reset of total t r...

Page 10: ...s operated in the display mode Select PC of 4 20mA input 4 20 Current in mA Note PC is not available with lineariser See section 5 14 Display Summary of function 5CALE t Total scale factor Defines the...

Page 11: ...ntains two sub functions Select ConF Returns instrument to default configuration shown in section 5 2 LtAb Returns lineariser to defaults shown in section 6 5 Both instructions must be confirmed by en...

Page 12: ...12...

Page 13: ...arity with bi directional flow Use of the lineariser is described in section 6 of this instruction manual 5 5 Display resolution rE5n This function defines the resolution of the least significant disp...

Page 14: ...y and identify the lower display variable but on the larger upper display The position of the decimal point can be positioned in the same way by operating the and push buttons when set as required ent...

Page 15: ...s been activated see section 5 17 To zero the grand total from within the configuration menu select Clr Gtot and press P which will cause the instrument to display Clr no Press the or button until CLr...

Page 16: ...he or button When the required total scale factor has been set press E to enter the number and return to the 5CALE t prompt in the configuration menu 5 16 Clip off CLiP oFF To prevent totalisation of...

Page 17: ...g the P button will transfer control to the next digit When all the digits have been adjusted press E to return to the CodE prompt in the configuration menu The revised security code will be activated...

Page 18: ...Lineariser calibration using an external current source This method allows direct calibration of the lineariser with an external current source and is the preferred method when traceability is require...

Page 19: ...19...

Page 20: ...llowing break point 6 1 1 Example Adding break points to a new Rate Totaliser When adding break points to a new Rate Totaliser or to a lineariser following resetting to the factory defaults using the...

Page 21: ...e E button The corresponding rate display at each of the break points can now be defined using the diSP sub function Using the and buttons select the diSP sub function and press P which will reveal th...

Page 22: ...er the root extractor or the lineariser are required The standard linear relationship should therefore be selected With FunC displayed press P which will reveal the existing function Using the or butt...

Page 23: ...the totaliser scaling factor In this example the rate display is in litres per minute but the total display is required in cubic metres 5CALE t Units of rate display Units of total display There are 1...

Page 24: ...and total flow in cubic metres with a resolution of 0 1 cubic metres Total is to be shown on the upper large display and rate on the lower smaller display Totalisation is to occur for flow rates betw...

Page 25: ...tly the following table may help to identify the cause of the failure Symptom Cause Check No display and no voltage between terminals 1 3 or 12 3 if optional backlight is loop powered No power supply...

Page 26: ...New Rate Totalisers are supplied with the tag or application information specified when ordered thermally printed onto the rear panel adjacent to the terminals This tag information is not visible fro...

Page 27: ...sed and current will only flow in one direction Ron less than 5 0 7V Roff greater than 1M Fig 12 Equivalent circuit of each alarm output The solid state output of each alarm may be used to switch any...

Page 28: ...28...

Page 29: ...ivated when the selected display rate or total equals the setpoint See section 9 3 5 Hi Lo Alarm function Defines the alarm function as High or Low See section 9 3 6 no nC Normally open or normally cl...

Page 30: ...y pressing the or button followed by the E button to return to the alarm menu 9 3 7 Alarm output status no nC Configures the solid state alarm output to be open no or to be closed nC in the non alarm...

Page 31: ...ate or total display depending upon which has caused the alarm alternates between the numerical value and the alarm reference ALr1 or ALr2 when the alarm output is activated If both alarm outputs are...

Page 32: ...to the display mode Fig 15 Setpoint adjustment from the display mode To adjust an alarm setpoint select 5Px1 or 5Px2 and press P which will reveal the current setting Each digit of the setpoint may b...

Page 33: ...backlight 9 4 1 Loop powering the backlight The backlight is loop powered by connecting it in series with the Rate Totaliser s 4 20mA input as shown in Fig 17 which increases the maximum Rate Totalis...

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