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5.  CONFIGURATION AND CALIBRATION

The BA558E is configured and calibrated via the
four  front  panel  push  buttons  that  are  located
below the display.    

All the configuration functions are contained in an
easy to use menu that is shown diagrammatically
in Fig 8.   Each function is summarised in section
5.3  which  includes  references  to  more  detailed
information.    Although  this  simple  menu  driven
system  enables  most  adjustments  to  be  made
without  repeated  reference  to  this  manual,  it  is
recommended  that  at  least  the  summary  of  the
configurable functions in section 5.3 is read before
attempting configuration or recalibration.

When the instrument is fitted with alarms, the basic
menu is expanded to include the alarm functions
that are described in section 9.3 of this manual.

Note:

 

While the instrument is being configured or
calibrated totalisation is suspended, any flow
occurring  during  this  time  will  not  be
recorded.

5.1  Calibration structure

Fig 7 shows the BA558E calibration structure.  The
4/20mA  input  current,  which  in  flow  applications
represents flow rate, is usually displayed on the six
digit plus sign rate display.  If necessary this flow
signal  may  be  linearised  using  the  square  root
extractor or  the 16  segment lineariser which  are
selectable in the instrument’s ‘FunC’ block.   The
rate  display  may  then  be  calibrated  using  the
'CAL' or 'SEt' functions to show the flow rate in the
required linear engineering units.    Both the zero
(display at 4mA) and the span (display at 20mA)
are  adjustable,  although  for  flow  application  the
display at 4mA is usually zero.    The position of
the decimal point in the rate display is defined by
the  ‘dP’  function.  To  simplify  calibration  the
BA558E uses floating point arithmetic, moving the
rate  display  decimal  point  position  will  therefore
affect totalisation.

For bi-directional flow applications zero flow will be
represented by an input current other than 4mA.
When one of the two bi-direction functions in the
‘FunC’ sub-menu is selected, input currents below
that  representing  zero  flow  will  be  shown  as  a
negative  flow  rate  and  the  total  flow  display  will
count  down.      For  input  currents  above  that
representing zero flow will be shown as a positive
flow rate and the total flow display will count up.

The  BA558E  total  display  is  calculated  from  the
rate display using two serial factors: the timebase
't-bA5E' and the total scaling factor '5CALE-t'.   The
timebase  divides  the  rate  display  according  to
whether  the  rate  display  represents  flow  per

second, per minute or per hour.   The total scaling
factor  '5CALE-t'  is  a  wide  range  configurable
dividing factor allowing the rate and total displays
to be in different units.

For example, if a BA558E is displaying rate in litres
per minute, setting '5CALE-t' to 4.5461 produces a
total display in UK gallons.   Alternatively, setting
'5CALE-t' to 4546.1 will produce a total display in
thousands of UK gallons. 
The  total  is  calculated  and  the  display  updated
once per second, which defines the resolution of
the total flow display.    When total alarms are used
for batching applications, this resolution may define
the accuracy of the system.

Fig 7  Calibration structure

8

Summary of Contents for BA558E

Page 1: ...Issue 3 4th July 2014 BA558E General Purpose 4 20mA loop powered panel mounting Rate Totaliser Issue 3...

Page 2: ...ion using external current source 6 1 1 Example Adding break points to a new Rate Totaliser 6 2 Calibration using internal reference 6 2 1 Example Adding break points to a new Rate Totaliser 6 3 Error...

Page 3: ...vated Loading message displayed Configuration message displayed Model and firmware version displayed The BA558E Rate Totaliser starts functioning using configuration information stored in the instrume...

Page 4: ...mode Operating the or button will toggle the display to CLr YE5 with YE5 flashing operating the E button will then clear the grand total and Gt CLrd will be displayed to confirm the operation The ins...

Page 5: ...nce of less than 1k as shown in Fig 2 Note The negative reset terminal RS2 is internally connected to the negative 4 20mA input terminal 3 The total display may also be reset to zero by operating the...

Page 6: ...3 Installation Procedure a Cut the specified aperture in the panel To achieve an IP66 seal between the instrument enclosure and the instrument panel the aperture must have the tighter tolerances spec...

Page 7: ...as an accessory from BEKA associates Custom printed scale cards can also be supplied To change a scale card unclip the protruding end of the flexible strip by gently pushing it upwards and pulling it...

Page 8: ...lay at 20mA are adjustable although for flow application the display at 4mA is usually zero The position of the decimal point in the rate display is defined by the dP function To simplify calibration...

Page 9: ...onfiguration Access code CodE 0000 Function FunC 5td Linear Rate display at 4mA Zero 0 00 Rate display at 20mA 5PAn 100 00 Resolution rE5n 1 digit P button in display mode C P Local reset of total t r...

Page 10: ...s operated in the display mode Select PC of 4 20mA input 4 20 Current in mA Note PC is not available with lineariser See section 5 14 Display Summary of function 5CALE t Total scale factor Defines the...

Page 11: ...ntains two sub functions Select ConF Returns instrument to default configuration shown in section 5 2 LtAb Returns lineariser to defaults shown in section 6 5 Both instructions must be confirmed by en...

Page 12: ...12...

Page 13: ...arity with bi directional flow Use of the lineariser is described in section 6 of this instruction manual 5 5 Display resolution rE5n This function defines the resolution of the least significant disp...

Page 14: ...y and identify the lower display variable but on the larger upper display The position of the decimal point can be positioned in the same way by operating the and push buttons when set as required ent...

Page 15: ...s been activated see section 5 17 To zero the grand total from within the configuration menu select Clr Gtot and press P which will cause the instrument to display Clr no Press the or button until CLr...

Page 16: ...he or button When the required total scale factor has been set press E to enter the number and return to the 5CALE t prompt in the configuration menu 5 16 Clip off CLiP oFF To prevent totalisation of...

Page 17: ...g the P button will transfer control to the next digit When all the digits have been adjusted press E to return to the CodE prompt in the configuration menu The revised security code will be activated...

Page 18: ...Lineariser calibration using an external current source This method allows direct calibration of the lineariser with an external current source and is the preferred method when traceability is require...

Page 19: ...19...

Page 20: ...llowing break point 6 1 1 Example Adding break points to a new Rate Totaliser When adding break points to a new Rate Totaliser or to a lineariser following resetting to the factory defaults using the...

Page 21: ...e E button The corresponding rate display at each of the break points can now be defined using the diSP sub function Using the and buttons select the diSP sub function and press P which will reveal th...

Page 22: ...er the root extractor or the lineariser are required The standard linear relationship should therefore be selected With FunC displayed press P which will reveal the existing function Using the or butt...

Page 23: ...the totaliser scaling factor In this example the rate display is in litres per minute but the total display is required in cubic metres 5CALE t Units of rate display Units of total display There are 1...

Page 24: ...and total flow in cubic metres with a resolution of 0 1 cubic metres Total is to be shown on the upper large display and rate on the lower smaller display Totalisation is to occur for flow rates betw...

Page 25: ...tly the following table may help to identify the cause of the failure Symptom Cause Check No display and no voltage between terminals 1 3 or 12 3 if optional backlight is loop powered No power supply...

Page 26: ...New Rate Totalisers are supplied with the tag or application information specified when ordered thermally printed onto the rear panel adjacent to the terminals This tag information is not visible fro...

Page 27: ...sed and current will only flow in one direction Ron less than 5 0 7V Roff greater than 1M Fig 12 Equivalent circuit of each alarm output The solid state output of each alarm may be used to switch any...

Page 28: ...28...

Page 29: ...ivated when the selected display rate or total equals the setpoint See section 9 3 5 Hi Lo Alarm function Defines the alarm function as High or Low See section 9 3 6 no nC Normally open or normally cl...

Page 30: ...y pressing the or button followed by the E button to return to the alarm menu 9 3 7 Alarm output status no nC Configures the solid state alarm output to be open no or to be closed nC in the non alarm...

Page 31: ...ate or total display depending upon which has caused the alarm alternates between the numerical value and the alarm reference ALr1 or ALr2 when the alarm output is activated If both alarm outputs are...

Page 32: ...to the display mode Fig 15 Setpoint adjustment from the display mode To adjust an alarm setpoint select 5Px1 or 5Px2 and press P which will reveal the current setting Each digit of the setpoint may b...

Page 33: ...backlight 9 4 1 Loop powering the backlight The backlight is loop powered by connecting it in series with the Rate Totaliser s 4 20mA input as shown in Fig 17 which increases the maximum Rate Totalis...

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