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Beijer Electronics Frequency Inverter BFI-P2 

                         

KI00306B           2020-03 

 

 

 

 

www.beijer.se  www.beijer.no  www.beijer.dk

  

www.beijerelectronics.com  www.beijerelectronics.de   www.beijerelektronik.com.tr       

29 (31) 

    

 

8  Warning and Alarm codes 

Fault Code  No.  OLED Message 

Description 

Corrective Action 

inhibi

-  Inhibit 

Safety inputs not activated

Stop

00 

stop

 

No Fault 

Displayed in P0-13 if no faults are recorded in the log 

OI-b 

01 

Brake channel over 
current 

Too large brake 
resistor current 

Ensure the connected brake resistor is above the minimum permissible 
level for the drive. Check the brake resistor and wiring for possible short 
circuits.

 

OL-BR 

02 

Brake resistor 
overload 

Too large power to 
brake resistor 

Brake resistor is overloaded and trips to protect the resistor. Ensure the 
brake resistor is being operated within its designed parameter before 
making any parameter or system changes. 
To reduce the load on the resistor, increase deceleration the time, reduce 
the load inertia or add further brake resistors in parallel, observing the 
minimum resistance value for the drive in use.

 

O-I

03  Over current trip 

Instantaneous over 
current on drive 
output.  
Excess load on the 
motor. 

Fault Occurs on Drive Enable 

Check the motor and motor connection cable for phase – phase and phase – 
earth short circuits. 
Check the load mechanically for a jam, blockage or stalled condition 
Ensure the motor nameplate parameters are correctly entered, P1-07, P1-
08, P1-09. If operating in Vector mode (P4-01 – 0 or 1), also check the 
motor power factor in P4-05 and ensure an autotune has been successfully 
completed for the connected motor. 
Reduced the Boost voltage setting in P1-11 
Increase the ramp up time in P1-03 
If the connected motor has a holding brake, ensure the brake is correctly 
connected and controlled, and is releasing correctly 

Fault Occurs When Running 

If operating in Vector mode (P4-01 – 0 or 1), reduce the speed loop gain in 
P4-03. 

I_trP

04  Overload trip 

Drive has tripped on 
overload after 
delivering >100% of 
value in P1-08 for a 
period of time. 

Check to see when the decimal points are flashing (drive in overload) and 
either increase acceleration rate or reduce the load.  
Check motor cable length is within the limit specified for the relevant 
drive.  
Ensure the motor nameplate parameters are correctly in P1-07, P1-08, P1-
09. 
If operating in Vector mode (P4-01 – 0 or 1), also check the motor power 
factor in P4-05 and ensure an autotune has been successfully completed for 
the connected motor. 
Check the load mechanically to ensure no jams, blockages or other 
mechanical faults exist. 

PS-trP

05 

Hardware Over 
current  

Hardware Enable 
Circuit Error  

Check the wiring to motor and the motor for phase to phase and phase to 
earth short circuits. Disconnect the motor and motor cable and retest. If the 
drive trips with no motor connected, it must be replaced, and the system 
fully checked and retested before a replacement unit is installed. 

O-Uolt

06  Over voltage 

Over voltage on DC 
bus 

The value of the DC Bus Voltage can be displayed in P0-20 
A historical log is stored at 256ms intervals prior to a trip in P0-36. 
This fault is generally caused by excessive regenerative energy being 
transferred from the load back to the drive. When a high inertia or over 
hauling type load is connected. 
If the fault occurs on stopping or during deceleration, increase the 
deceleration ramp time P1-04 or connect a suitable brake resistor to the 
drive. 
If operating in Vector Mode, reduce the speed loop gain P4-03 
If operating in PID control, ensure that ramps are active by reducing P3-11 

U-Uolt

07  Under voltage 

Under voltage on DC 
bus 

Occurs routinely when power is switched off. If occurs during running, 
check the incoming supply voltage, all connections into the drive, fuses, 
contactors etc. 

O-t 

08  Over temperature trip 

Heatsink over 
temperature 

The heatsink temperature can be displayed in P0-21. 
A historical log is stored at 30 second intervals prior to a trip in P0-38 
Check the drive ambient temperature. Ensure the drive internal cooling fan 
is operating. Ensure that the required space around the drive has been 
observed and that the cooling airflow path to and from the drive is not 
restricted. 
Reduce the effective switching frequency setting in parameter P2-24. 

U-t 

09 

Under temperature 
trip 

Drive Under 
temperature 

Trip occurs when ambient temperature is less than -10°C.  The temperature 
must be raised over -10°C in order to start the drive. 

P-dEf

10 

Load default 
parameters 

Factory Default 
parameters have been 
loaded 

Press STOP key, the drive is now ready to be configured for the required 
application. 

Summary of Contents for BFI-P2

Page 1: ...and socket connector do not disconnect until 10 minutes have elapsed after turning off the supply Ensure correct earthing connections The earth cable must be sufficient to carry the maximum supply fau...

Page 2: ...VECTOR CONTROL 20 6 1 VECTOR CONTROL 21 6 2 ENCODER 21 6 3 PM MOTOR 22 6 4 PLC 22 6 5 KEYPAD 22 6 6 DRIVE OPERATING DISPLAY OLED KEYPAD IP55 AND IP66 23 6 7 ACCESSING AND CHANGING PARAMETER VALUES OL...

Page 3: ...IP66 Rating Drive BFI P2 IP66 Drive size A Height mm B mm D mm E mm F Depth mm G Width mm H mm I mm J mm Weight kg 1 x 230 V 3 x 230 V 3 x 400 V 0043 0105 0 75 2 2 kW 0043 0105 0 75 2 2 kW 0022 0095...

Page 4: ...W 0043 0105 0 75 2 2kW 0022 0095 0 75 4 0 kW 2 221 207 137 209 5 3 185 110 63 1 8 None 0180 0240 4 0 5 5kW 0140 0240 5 5 11 kW 3 261 246 247 6 205 131 80 3 5 0390 0460 7 5 11 kW 0300 0460 15 22 kW 4 4...

Page 5: ...240 0460 11 22 kW 4 450 428 433 8 252 171 110 8 5 15 12 0610 0720 15 18 5 kW 0610 0900 30 45 kW 5 540 515 520 8 270 235 175 8 5 15 23 0900 1800 22 45 kW 1100 2020 55 110 kW 6 865 830 840 10 330 330 20...

Page 6: ...2x70 240 2 70 100 3900 6 160 3020 308 400 2x185 2x95 302 2x95 100 4800 6 200 3700 522 600 370 2x95 100 3400 2 200 394 500 250 4500 634 800 450 2x150 100 4250 2 250 478 600 NOTE Operation with single p...

Page 7: ...Level Without Derating Derate by Maximum Permissible IP20 IP55 and IP66 1000m 3281ft 1 per 100m 328 ft 4000m 13123 ft Derating for Switching frequency Example of Applying Derating Factors A 4kW IP66 d...

Page 8: ...CY FKKJ EMC or similar Shield of the motor cable should be connected to ground earth in both ends On motor side an EMC gland is to be used Shield of motor cable is to be connected to ground terminal...

Page 9: ...removed if when required OD BR100 BFI is mounted inside an IP20 Size2 and 3 drives and with a resistance of 100 and continuous power of 200 W OD BRES4 BFI is mounted inside IP55 Size4 and 5 drives wit...

Page 10: ...of EMC filter for BFI P2 IP55 and IP66 must be carried out by Beijer Electronics Size 2 and 3 Size 4 Size 5 Size 6A and 6B Disconnect EMC filter by removing the marked screw or screws 4 10IP66 Integra...

Page 11: ...VAC is off This is done by an external 24VDC supply to terminal 1 and 0 VDC to terminal 7 This must be a 24 VDC power supply only used for BFI s and no other units Do not mix external 24 VDC supply wi...

Page 12: ...P1 10 Motor Rated Speed 0 Rpm If not 0 all speed related parameters will be displayed in rpm Setting of rated motor speed enables the slip compensation function Setting of rated motor synchronus speed...

Page 13: ...xed Preset speeds Start in two directions and up to 8 fixed speeds If only 4 fixed speeds are to be used AIN2 terminal 10 can be excluded If only 2 fixed speeds are to be used AIN1 terminal 6 can be e...

Page 14: ...from the motor cable Otherwise an external PTC relay might be needed due to disturbances Para meter Name Default setting Function P2 11 Analog Output 1 Function 8 Digital Output Mode Logic 1 24VDC 0...

Page 15: ...Remote device station Exclusive station 2 P5 01 P5 03 9 6 156 kbs 19 2 625 kbs 38 4 2 5 Mbs 57 6 5 Mbs 115 2 10 Mbs Ethercat ESI_BFI_ECT_V_1_09_2 0190507_XML Set by master Set by master DeviceNet 005...

Page 16: ...decimal places 405 4 05kW 2 Digital Input Status Bit 0 Digital input 1 status Bit 1 Digital input 2 status etc 3 Analog Input 2 Signal Level 0 to 1000 0 to 100 0 4 Drive Heat sink Temperature in C 5 U...

Page 17: ...P1 14 Parameter Access 0 201 Get access to parameter group 5 P5 01 Drive Fieldbus Adress 0 Stationnumber 0 63 First Drive should be stationnumber 1 P5 03 Baud Rate 115 2 9 6 19 2 38 4 57 6 or 115 2 k...

Page 18: ...on included OPT 2 J45SP BFI T Connection of 2 serial cables into one drive RJ45 male to BFI and 2 female RJ45 for network OPT 2 RJTRM BFI RJ45 with a 120 ohm resistor To be put in the last BFI splitte...

Page 19: ...P1 14 must be set to 201 to access all parameters in the drive The BFI Smartstick must also be unlocked to write parameters See manual BFI Smartstick on www beijerelectronics com BFI Smartstick can be...

Page 20: ...Set Up procedure Check System criteria effecting auto tune have not change See step 3 in standard set up procedure If any of these setting have changed then the Auto tune procedure must be repeated To...

Page 21: ...the drive will attempt to ramp and then maintain the motor speed in relation to the reference Available torque on the motor shaft can be limited in parameter P4 07 Maximum motoring Torque limit Motor...

Page 22: ...manent Magnet Motor Control 6 4 PLC BFI Tools is a PC based commissioning and programming software that can be used with all drives in the BFI series With multi drive support and PLC programming possi...

Page 23: ...are open Displayed when the drive power is applied motor stopped Drive operating display showing output information Drive trip display showing trip condition ML on left side of the display indicated...

Page 24: ...r 2s The display shows P Def Drive is returned to factory settings Press the Stop key Note Parameters cannot be defaulted whilst P2 39 1 parameter set locked Parameters can also be put to origin User...

Page 25: ...0 0Hz P1 01 200 0 0 0 P1 01 200 0 0 0 Adjusting individual digits within a parameter value Maximum Speed Limit Maximum Speed Limit 50 0Hz 50 0Hz P1 01 200 0 0 0 P1 01 200 0 0 0 6 11IP20 Changing param...

Page 26: ...drive will decrease speed until is released The rate of deceleration is limited by the setting in P1 04 Press the key The drive will decelerate to rest at the rate set in P1 04 The display will finall...

Page 27: ...d reset to 0 P0 27 MWh meter 0 to 65535 Displays the amount of energy consumed by the drive P0 28 Software Version I O version I O Checksum DSP version DSP checksum P0 29 Drive Type Frame size Power r...

Page 28: ...0 600 0 sec S4 S7 10 0 Seconds Default Setting 0 1 sec Resolution 0 6000 sec Stop Mode Ramping Fast stop Coasting DC brake Zero speed holding time Motor Overload Protection Internal control of output...

Page 29: ...limit specified for the relevant drive Ensure the motor nameplate parameters are correctly in P1 07 P1 08 P1 09 If operating in Vector mode P4 01 0 or 1 also check the motor power factor in P4 05 and...

Page 30: ...tput torque limit has exceeded the drive capacity or trip threshold Reduce the motor load or increase the acceleration time U tor9 25 Output torque too low Minimum torque limit exceeded Active only wh...

Page 31: ...Beijer Electronics Frequency Inverter BFI P2 KI00306B 2020 03 www beijer se www beijer no www beijer dk www beijerelectronics com www beijerelectronics de www beijerelektronik com tr 31 31...

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