Beckhoff AG2400 Operating Instructions Manual Download

Page: 3 / 91

Table of contents

Version: 2.1

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AG2400

Table of contents

Documentation notes .......................................................................................................................................... 5

For your safety ................................................................................................................................................... 13

General safety instructions ............................................................................................................................. 13

Product overview ............................................................................................................................................... 15

Technical data .................................................................................................................................................... 21

Scope of supply ................................................................................................................................................. 68

Packaging ....................................................................................................................................................... 68

Transport and storage....................................................................................................................................... 69

Conditions .......................................................................................................................................................  69
Transport.........................................................................................................................................................  69
Long-term storage...........................................................................................................................................  71

Technical description ........................................................................................................................................ 72

Installation position ......................................................................................................................................... 72

Mechanical installation ..................................................................................................................................... 73

General tightening torques..............................................................................................................................  73
Motor on gear unit...........................................................................................................................................  75
Gear unit to machine.......................................................................................................................................  79

Commissioning .................................................................................................................................................. 81

Before operation ............................................................................................................................................. 82
During operation ............................................................................................................................................. 82

Maintenance and cleaning ................................................................................................................................ 83

Cleaning agents .............................................................................................................................................. 83
Intervals .......................................................................................................................................................... 84

Summary of Contents for AG2400

Page 1: ...Operating instructions EN AG2400 Highend planetary gear unit with output flange 1 29 2021 Version 2 1...

Page 2: ......

Page 3: ...ical data 21 Definitions 21 Data for operation and environment 23 TP004 MF 24 TP010 MF 29 TP010 MA 35 TP025 MF 36 TP025 MA 43 TP050 MF 44 TP050 MA 50 TP110 MF 51 TP110 MA 57 TP300 MF 58 TP300 MA 62 TP...

Page 4: ...Table of contents 4 Version 2 1 AG2400 Fault correction 85 Decommissioning 86 Disassembly 86 Disposal 87 Guidelines and Standards 88 EU conformity 88 RoHS 88 89...

Page 5: ...G Ether CAT G10 EtherCAT P Safety over EtherCAT TwinSAFE XFC XTS and XPlanar are registered and licensed trademarks of Beckhoff Automation GmbH The use of other brand names or designations by third p...

Page 6: ...nullify the liability of Beckhoff Automation GmbH Co KG The following is excluded from the liability Failure to observe these operating instructions Improper use Use of untrained personnel Use of unau...

Page 7: ...he German original Product features Only the product properties specified in the current operating in structions are valid Further information given on the product pages of the Beckhoff homepage in em...

Page 8: ...irements including all appli cable laws regulations provisions and standards Instructed person Instructed persons have a clearly defined task area and have been informed about the work to be carried o...

Page 9: ...technical train ing They have an understanding of control technology and automa tion They are familiar with relevant standards and directives Quali fied electricians can independently recognize avoid...

Page 10: ...ment The triangle indicates instructions that you should execute The bullet point indicates an enumeration The square parentheses indicate cross references to other text passages in the document The p...

Page 11: ...ode via which you can watch videos or animations Internet access is required in order to use it You can read the QR code for example with the camera of your Smartphone or Tablet PC If your camera does...

Page 12: ...mises Hotline 49 0 5246 963 5000 Fax 49 0 5246 963 95000 E mail training beckhoff com Web www beckhoff de training 1 7 3Service The Beckhoff Service Center supports you with after sales services such...

Page 13: ...ling the gear units They cannot run independently The gear units are therefore regarded as incomplete machines They must be installed in a machine or plant by the machine manufacturer The documen tati...

Page 14: ...off immediately if the temperature is too high Do not touch any moving or rotating components Do not touch any moving or rotating parts during operation Fasten all parts or components on the machine o...

Page 15: ...on 2 1 15 AG2400 3 Number Explanation 1 Gear housing 2 Adapter plate 3 8 holes for the output side 4 4 holes for the motor attachment 5 Screw plug mounting hole 6 Clamping hub with clamping screw 7 Ho...

Page 16: ...16 Version 2 1 AG2400 3 1Name plate 3 1 Number Explanation 1 Serial number 2 Lubrication 3 Gear unit type 4 Date of manufacture 5 Ratio 6 Combined motor 7 Data Matrix Code with Beckhoff BTN 8 Country...

Page 17: ...S Standard F Food grade lubrication M Gear unit variant M Motor mounted gear unit F Gear unit version F Standard A High torque 1 No of stages 1 single stage 2 two stage 3 three stage 3 Ratio See docu...

Page 18: ...you the opportunity to install the planetary gear units in a vari ety of ways in your machine or system The gear units are delivered in the M variant for motor attachment High torque requirements The...

Page 19: ...listed components cannot be retrofitted 3 4 1High torque version In addition to the standard MF version the AG2400 planetary gear unit is available as a high torque version This version is specially...

Page 20: ...sive atmospheres The performance data are limited and can be found in the chapter Technical data of this translation of the origi nal instructions Read the entire drive system documentation This trans...

Page 21: ...is rele vant for dimensioning the gear unit Equivalent application torque T2_eq Nm The equivalent application torque describes the torque that is rele vant for the dimensioning of the gear unit Dimens...

Page 22: ...t flange This distance acts as lever arm The lateral force generates a bending moment Maximum torque at the output T2N Nm Represents the maximum torque that can be transmitted by the gear unit This va...

Page 23: ...ce life of the products Environmental requirements Climate category 2K3 according to EN 60721 Ambient temperature during operation 15 C to 40 C extended temperature range Ambient temperature for trans...

Page 24: ...um acceleration torque T2B Nm Maximum 1000 cycles per hour 66 66 66 42 42 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the gear unit 100 Nominal input speed n1N mi...

Page 25: ...Maximum acceleration torque T2B Nm Maximum 1000 cycles per hour 57 57 48 66 57 48 57 66 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the gear unit 100 Nominal inpu...

Page 26: ...on torque T2B Nm Maximum 1000 cycles per hour 57 66 49 42 56 38 42 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the gear unit 100 Nominal input speed n1N min 1 400...

Page 27: ...echnical data Version 2 1 27 AG2400 4 3 1Dimensional drawing 1 stage All figures in millimeters Dimensions without tolerance 1 mm Clamping hub diameter up to C 14 mm Clamping hub diameter up to E 19 m...

Page 28: ...Technical data 28 Version 2 1 AG2400 2 stage All figures in millimeters Dimensions without tolerance 1 mm Clamping hub diameter up to C 14 mm...

Page 29: ...ration torque T2B Nm Maximum 1000 cycles per hour 172 172 172 126 126 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the gear unit 250 250 251 251 251 Nominal input...

Page 30: ...96 124 107 87 119 126 Maximum acceleration torque T2B Nm Maximum 1000 cycles per hour 157 126 120 158 157 121 157 158 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of...

Page 31: ...aximum acceleration torque T2B Nm Maximum 1000 cycles per hour 154 158 121 105 157 96 105 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the gear unit 251 Nominal in...

Page 32: ...echnical data 32 Version 2 1 AG2400 4 4 1Dimensional drawing 1 stage All figures in millimeters Dimensions without tolerance 1 mm Clamping hub diameter up to C 14 mm Clamping hub diameter up to E 19 m...

Page 33: ...Technical data Version 2 1 33 AG2400 Clamping hub diameter up to G 24 mm...

Page 34: ...Technical data 34 Version 2 1 AG2400 2 stage All figures in millimeters Dimensions without tolerance 1 mm Clamping hub diameter up to C 14 mm Clamping hub diameter up to E 19 mm...

Page 35: ...4 181 184 Maximum acceleration torque T2B Nm Maximum 1000 cycles per hour 230 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the ser vice life of the gear unit 525 Nominal input speed n...

Page 36: ...n1N 175 169 172 172 180 Maximum acceleration torque T2B Nm Maximum 1000 cycles per hour 352 380 352 318 318 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the gear...

Page 37: ...e T2N Nm At n1N 250 267 211 265 282 231 251 294 Maximum acceleration torque T2B Nm Maximum 1000 cycles per hour 352 352 330 380 352 330 352 380 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times d...

Page 38: ...246 233 282 220 233 Maximum acceleration torque T2B Nm Maximum 1000 cycles per hour 352 380 308 292 352 275 292 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the g...

Page 39: ...echnical data Version 2 1 39 AG2400 4 6 1Dimensional drawing 1 stage All figures in millimeters Dimensions without tolerance 1 mm Clamping hub diameter up to E 19 mm Clamping hub diameter up to G 24 m...

Page 40: ...Technical data 40 Version 2 1 AG2400 Clamping hub diameter up to K 38 mm...

Page 41: ...Technical data Version 2 1 41 AG2400 2 stage All figures in millimeters Dimensions without tolerance 1 mm Clamping hub diameter up to C 14 mm Clamping hub diameter up to E 19 mm...

Page 42: ...Technical data 42 Version 2 1 AG2400 Clamping hub diameter up to G 24 mm...

Page 43: ...296 330 364 Maximum acceleration torque T2B Nm Maximum 1000 cycles per hour 530 480 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the ser vice life of the gear unit 1200 Nominal input...

Page 44: ...2 316 331 Maximum acceleration torque T2B Nm Maximum 1000 cycles per hour 840 840 840 648 648 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the gear unit 1250 Nomin...

Page 45: ...393 489 545 431 464 541 Maximum acceleration torque T2B Nm Maximum 1000 cycles per hour 825 825 660 825 825 682 825 825 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life o...

Page 46: ...Maximum acceleration torque T2B Nm Maximum 1000 cycles per hour 825 825 605 594 770 550 594 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the gear unit 1250 Nomina...

Page 47: ...echnical data Version 2 1 47 AG2400 4 8 1Dimensional drawing 1 stage All figures in millimeters Dimensions without tolerance 1 mm Clamping hub diameter up to G 24 mm Clamping hub diameter up to I 32 m...

Page 48: ...Technical data 48 Version 2 1 AG2400 2 stage All figures in millimeters Dimensions without tolerance 1 mm Clamping hub diameter up to B 11 mm Clamping hub diameter up to C 14 mm...

Page 49: ...Technical data Version 2 1 49 AG2400 Clamping hub diameter up to C 14 mm...

Page 50: ...17 723 794 794 794 794 Maximum acceleration torque T2B Nm Maximum 1000 cycles per hour 992 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the ser vice life of the gear unit 2375 Nominal...

Page 51: ...um acceleration torque T2B Nm Maximum 1000 cycles per hour 1920 1920 1920 1680 1680 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the gear unit 3075 Nominal input s...

Page 52: ...At n1N 1205 1240 1023 1278 1257 1065 1221 1408 Maximum acceleration torque T2B Nm Maximum 1000 cycles per hour 1760 1760 1540 1760 1760 1760 1760 1760 EMERGENCY STOP torque T2Em stop Nm Possible 1000...

Page 53: ...1232 1232 1408 1144 1232 Maximum acceleration torque T2B Nm Maximum 1000 cycles per hour 1760 1760 1540 1540 1760 1430 1540 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service li...

Page 54: ...Technical data 54 Version 2 1 AG2400 4 10 1Dimensional drawing 1 stage All figures in millimeters Dimensions without tolerance 1 mm Clamping hub diameter up to K 38 mm...

Page 55: ...Technical data Version 2 1 55 AG2400 2 stage All figures in millimeters Dimensions without tolerance 1 mm Clamping hub diameter up to G 24 mm Clamping hub diameter up to I 24 mm...

Page 56: ...Technical data 56 Version 2 1 AG2400 Clamping hub diameter up to K 38 mm...

Page 57: ...2080 2080 Maximum acceleration torque T2B Nm Maximum 1000 cycles per hour 3100 3100 3100 2400 2600 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the ser vice life of the gear unit 650...

Page 58: ...1000 cycles per hour 4200 3960 2280 2280 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the gear unit 9900 9900 8557 8750 Nominal input speed n1N min 1 1000 1400 140...

Page 59: ...hour 3850 3740 3949 3850 3630 3949 3600 3080 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the gear unit 9900 9870 9900 9156 9900 9900 9900 9900 Nominal input spee...

Page 60: ...0 cycles per hour 2800 3630 2800 2800 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the gear unit 9900 9900 8750 8750 Nominal input speed n1N min 1 2300 2400 2500 2...

Page 61: ...4 12 1Dimensional drawing 1 stage All figures in millimeters Dimensions without tolerance 1 mm Clamping hub diameter up to M 48 mm 2 stage All figures in millimeters Dimensions without tolerance 1 mm...

Page 62: ...um acceleration torque T2B Nm Maximum 1000 cycles per hour 5520 6600 6600 6600 4680 6600 6600 6600 6600 6600 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the gear...

Page 63: ...imum 1000 cycles per hour 7200 6000 4000 4000 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the gear unit 15000 Nominal input speed n1N min 1 900 1300 1300 1500 Max...

Page 64: ...5446 5718 6808 6324 5500 6808 4975 5280 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the gear unit 15000 13928 15000 10854 15000 15000 15000 10678 Nominal input sp...

Page 65: ...s per hour 4800 5500 4800 4800 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the gear unit 15000 15000 15000 15000 Nominal input speed n1N min 1 2000 2100 2200 2200...

Page 66: ...4 14 1Dimensional drawing 1 stage All figures in millimeters Dimensions without tolerance 1 mm Clamping hub diameter up to M 48 mm 2 stage All figures in millimeters Dimensions without tolerance 1 mm...

Page 67: ...7546 7907 Maximum acceleration torque T2B Nm Maximum 1000 cycles per hour 9600 10450 EMERGENCY STOP torque T2Em stop Nm Possible 1000 times during the service life of the gear unit 18750 25000 Nominal...

Page 68: ...owing contents Gear units from the AG2400 series with packaging Short information Screws for fastening the gear unit to the motor or the machine are not included in the scope of delivery No motor is i...

Page 69: ...ge only in a horizontal position Use of the vendor s original packaging 6 2Transport WARNING Do not move under suspended loads Use suitable means of transport and secure the gear unit against falling...

Page 70: ...Without aids by hand in compliance with the legal requirements for the lifting of loads Using suitable transport slings on the gear unit with averaged center of gravity with sufficiently dimensioned...

Page 71: ...are surfaces with corrosion protection Store the gear units in a horizontal position Failure to comply with the specified storage conditions and storage times may result in changes in the processed ma...

Page 72: ...left on the flange for a longer period can penetrate the motor through capillary action In mounting position IM V1 liquid can escape If you do not observe the maintenance intervals the motor may overh...

Page 73: ...alled sweating can negatively affect the lifecycle of the gear unit 8 1General tightening torques 8 1 8 1 1Steel The specified tightening torques for nuts and bolts are mathematical values based on th...

Page 74: ...802x AM803x M5 4 3 AM853x AM804x M6 7 3 AM854x AM805x M8 17 8 AM855x AM806x M10 35 AM856x AM807x M12 62 AM857x AM808x M14 115 8 1 3Stainless steel in steel The specified tightening torques for stainle...

Page 75: ...motor to the gear unit The design of the motors is B5 The concentricity tolerance or axial run out tolerance is available according to DIN 50347 The motor has a cylindrical shaft end with tolerance cl...

Page 76: ...hed into the clamping hub from above Information on the screw sizes and tightening torques can be found in the table below Clamping hub diameter mm Identifying letter Width across flats mm Tightening...

Page 77: ...ent components Centering and motor shaft Internal diameter of the clamping hub Spacer sleeve inside and outside In case of motor with feather key Remove feather key and insert half wedge Remove the sc...

Page 78: ...on If there is a groove on the motor shaft it must be aligned with the slot in the spacer sleeve Insert the motor shaft 1 into the clamping hub 2 Make sure that no gap is created between the motor and...

Page 79: ...lanetary gear units from the AG2400 series no attachment by press fitting or shrink fitting is provided 8 3 1 2Information on the attachment In the following you will find supplementary information re...

Page 80: ...ate is readable Tightening torques In the following you will find supplementary information regarding the attachment of the gear unit to a machine Standard variant Quality of the screws strength class...

Page 81: ...the application of the components Example Limitation of rated motor current and peak motor current Calculation based on the rated motor current Standstill torque M0 of the motor 1 Nm Nominal torque T...

Page 82: ...ces 9 2During operation Checklist that helps to check important points during operation Check function and adjustment of attachments Observe information for environment and operation Check protective...

Page 83: ...rface and the gear unit as well as to leak tight ness problems Contamination dust or chips can have a negative effect on the func tion of the components In the worst case contamination can lead to fai...

Page 84: ...g commissioning Thereafter Every three months Check tightening torques Fastening screw Gear unit housing During commissioning Thereafter Every three months Check tightening torques 10 2 1Lubrication N...

Page 85: ...otor Check the motor wiring Ensure sufficient cooling Replace the motor Ambient temperature too high Ensure sufficient cooling Increased operating noises Distorted motor mounting Contact Beckhoff Serv...

Page 86: ...Risk of injury from leaking oil Prevent oil from leaking Soak up any leaked oil with approved binding agents Mark the danger spot Leaking oil can cause slips and falls resulting in serious or fatal in...

Page 87: ...nd rechargeable batteries Batteries and rechargeable batteries may also be marked with the crossed out trash can symbol You must separate these compo nents from the waste and are legally obliged to re...

Page 88: ...your request to info beckhoff com 13 2RoHS All homogeneous materials used in the gear unit fall below the pre scribed limit values of Directive 2011 65 EU Annex II The following table contains an over...

Page 89: ...ting 79 P Pictograms 10 Power derating 21 R Reinigung Reinigungsstoffe 83 RoHS Proportional quantities of harmful substances 88 S Safety 13 De energized and voltage free condition 14 Hot surfaces 14 K...

Page 90: ......

Page 91: ...Beckhoff Automation GmbH Co KG H lshorstweg 20 33415 Verl Germany Phone 49 5246 9630 info beckhoff com www beckhoff com More Information www beckhoff com ag2400...

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