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16. Removal and installation of the projector covers

16. REMOVAL AND INSTALLATION OF THE PROJECTOR

COVERS

About this chapter

Most installation, maintenance and service procedures demand removing one or more of the projector covers to gain access to the
parts to maintain or to service. To avoid redundancy, all procedures about cover removing or installing are grouped together in this
chapter. The maintenance and servicing procedures also refer to this chapter if required. The procedures in this chapter describe,
with detailed step by step actions and illustrations, how to remove or install the projector covers. Note that the covers may only be
removed by quali

fi

ed service personnel.

W

ARNING

:

All procedures described in this chapter may only be performed by TRAINED PROJECTIONISTS

or quali

fi

ed SERVICE PERSONNEL.

W

ARNING

:

Always switch off the projector and unplug the power cord before removing one of the covers,

unless otherwise stated.

Overview

•

Removal of the Lamp House cover

•

Removal of the rear cover

•

Removal of the top cover

•

Removal of the left side cover

•

Removal of the top cover plate of the Light Processor compartment

•

Removal of the side cover plate of the Light Processor compartment

•

Installation of the side cover plate of the Light Processor compartment

•

Installation of the top cover plate of the Light Processor compartment

•

Installation of the left side cover

•

Installation of the top cover

•

Installation of the rear cover

•

Installation of the Lamp House cover

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Summary of Contents for ZEUS

Page 1: ...ZEUS Installation safety manual R5905961 00 09 03 2015 ...

Page 2: ...Barco nv Noordlaan 5 B 8520 Kuurne Phone 32 56 36 82 11 Fax 32 56 36 883 86 Support www barco com en support Visit us at the web www esterline com Printed in Belgium ...

Page 3: ...ed terms of guarantee On receipt the purchaser must immediately inspect all delivered goods for damage incurred during transport as well as for material and manufacturing faults Barco must be informed immediately in writing of any complaints The period of guarantee begins on the date of transfer of risks in the case of special systems and software on the date of commissioning at latest 30 days aft...

Page 4: ...e code contained in this product shipped to you on CD please contact Barco The cost of preparing and mailing a CD will be charged Trademarks Brand and product names mentioned in this manual may be trademarks registered trademarks or copyrights of their respective holders All brand and product names mentioned in this manual serve as comments or examples and are not to be understood as advertising f...

Page 5: ...Input Module optional 47 7 6 Integrated Media Block Server optional 50 7 7 Cinema Controller 51 8 ICMP 53 8 1 ICMP introduction 54 8 2 ICMP HDD 55 8 3 ICMP communication ports 56 8 4 ICMP source input ports 58 8 5 ICMP reset button and status LEDs 61 8 6 ICMP HDD status LEDs 62 8 7 ICMP device certificate 64 8 8 ICMP configuration via Communicator 66 8 9 Obtaining the Barco ICMP certificate 67 8 1...

Page 6: ...l of the Lamp House cover 142 16 2 Removal of the rear cover 143 16 3 Removal of the top cover 144 16 4 Removal of the left side cover 145 16 5 Removal of the top cover plate of the Light Processor compartment 146 16 6 Removal of the side cover plate of the Light Processor compartment 148 16 7 Installation of the side cover plate of the Light Processor compartment 149 16 8 Installation of the top ...

Page 7: ...meets up to your every expectation and that you thereby take a little time to page through this important manual Familiarizing yourself with it s features important safety instructions and necessary maintenance actions will ensure you enjoy many years of reliable trouble free high quality performance Overview About this manual R5905961 ZEUS 09 03 2015 3 ...

Page 8: ... safety and in the interest of reliable trouble free high quality performance we urge the user operator service technician to follow all instructions precisely Follow the maintenance recommendations and procedures in this manual step by step to keep your projector in excellent condition Doing so will directly impact the lifetime of your ZEUS projector If after having read over these instructions y...

Page 9: ...pter before installing and using the ZEUS projector Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guar antee Observing the specification mentioned in this chapter is critical for projector performance Neglecting this can result in loss of warranty Model certification name Model certification name DP2K 10S Overview General considerations Saf...

Page 10: ...t is built in accordance with the requirements of the international safety standards IEC60950 1 EN60950 1 UL60950 1 and CAN CSA C22 2 No 60950 1 which are the safety standards of information technology equipment including electrical business equipment These safety standards impose important requirements on the use of safety critical components materials and insulation in order to protect the user ...

Page 11: ...nel or persons who have been instructed and trained by a skilled person The persons must have been instructed about the reasons for the restriction applied to the location and about the precautions that shall be taken Access is only possible through the use of the tool or lock and key or other means of security and is controlled by the authority responsible for the location Exclusion zone The proj...

Page 12: ...d Do not operate the projector if the projector has been dropped or damaged until it has been examined and approved for operation by qualified service personnel Position the cord so that it will not be tripped over pulled or contact hot surfaces If an extension cord is necessary a cord with a current rating at least equal to that of the projector should be used A cord rated for less amperage than ...

Page 13: ...radiation some medications are known to make individuals extra sensitive to UV radiation The American Conference of Governmental Industrial Hygienists ACGIH recommends occupational UV exposure for an 8 hour day to be less than 0 1 micro watts per square centimeters of effective UV radiation An evaluation of the workplace is advised to assure employees are not exposed to cumulative radiation levels...

Page 14: ...se there is a loss of warranty Never place the projector in direct sun light Sun light on the lens can severely damage the Digital Mirror DevicesTM in which case there is a loss of warranty Save the original shipping carton and packing material They will come in handy if you ever have to ship your equipment For maximum protection repack your set as it was originally packed at the factory Disconnec...

Page 15: ...s to be dismantled or whenever the protective container or cloth has to be removed from the xenon lamp authorized protective clothing MUST be worn Authorized protective clothing for xenon lamp handling WARNING Always wear face protection full face shield when handling xenon lamps WARNING Always wear protective clothing welder s jacket when handling xenon lamps WARNING Always wear clean leather glo...

Page 16: ...sons are assumed to stand or 1 meter SW image 2 1 below or in lateral separation from any place where such persons are assumed to be See image 2 1 RA TH PR RZ HD SW 1m SW SW SW HD SH RA TH RZ SH B TOP VIEW A SIDE VIEW Image 2 1 A Side view B Top view RA Restricted Access location booth area of projector PR Projector TH Theater RZ Restriction Zone in the theater SH Separation Height Must be minimum...

Page 17: ...2 Safety PR Image 2 2 R5905961 ZEUS 09 03 2015 13 ...

Page 18: ...The ratio of the distance to the screen throw to the screen width ZEUS Hazard Distance HD m TR 0 0 5 1 1 5 2 2 5 1 0 1 2 1 4 1 6 1 8 2 0 2 2 2 4 2 6 2 8 3 0 3 2 3 4 3 6 3 8 4 0 4 2 4 4 4 6 Image 2 3 HD in meter in function of the Throw Ratio TR 14 R5905961 ZEUS 09 03 2015 ...

Page 19: ...l consideration of things such as image size ambient light level projector placement and type of screen to use are critical to the optimum use of the projection system Barco provides a guarantee relating to perfect manufacturing as part of the legally stipulated terms of guar antee Observing the specification mentioned in this chapter is critical for projector performance Neglecting this can resul...

Page 20: ...rsonnel or persons who have been instructed and trained by a skilled person The persons must have been instructed about the reasons for the restriction applied to the location and about the precautions that shall be taken Access is only possible through the use of the tool or lock and key or other means of security and is controlled by the authority responsible for the location Exclusion zone The ...

Page 21: ...jector air inlet filters hence requiring more regular filter cleaning interventions If the projector is installed into a sound box the following applies minimum extraction requirement for the complete projector 7m3 min 240CFM maximum advised extraction requirement 8m3 min 280 CFM If dual stacking applies ensure that the upper projector is thermally insulated from the bottom projector Typically in ...

Page 22: ...ference shall be solved by one of the following non limitative product installation measures Create more separation distance between projector and interfered device Change direction of the interfered device Electromagnetic shielding of the projection booth No interference to radio communication in neighbor buildings possible if a separation distance of 30 m 32 8 yards is provided Barco offers a pe...

Page 23: ... projector How to unpack your projector 1 Loosen the banding reference 1 image 3 1 by pulling the free end of the banding loop in the clip 1 Image 3 1 2 Lift up the carton box reference 2 image 3 2 as a whole and remove it away from the projector package 3 Take out the small box reference 3 image 3 2 between the polystyrene foam on top of the projector This box contains the product documentation m...

Page 24: ... foam from the Lens Holder opening After unpacking allow the projector to acclimatize to a room temperature ranging from 10 C 50 F to 35 C 95 F MAX Neglecting this may result in a start up failure of the Light Processor Unit 20 R5905961 ZEUS 09 03 2015 ...

Page 25: ... installation manual this document Safety manual The projector lens is not included in the package of the projector Mechanical check This check should confirm that there are no broken knobs or connectors that the cabinet and panel surfaces are free of dents and scratches and that the operating panel is not scratched or cracked The Barco Sales and Service office should be notified as soon as possib...

Page 26: ...3 Getting started 22 R5905961 ZEUS 09 03 2015 ...

Page 27: ...o be followed to set your ZEUS projector up and running Each stage is briefly described and refers to more detailed step by step procedures in this manual Use this overview as a checklist to ensure that all stages have been followed in the setup process of the ZEUS projector Let the projector acclimatize to ambient conditions after unpacking Neglecting this may result in a startup failure of the l...

Page 28: ...ve that a Press the STANDBY button on the Local Keypad to activate the lamp b Press the DOWSER button on the Local Keypad to open the electronic dowser of the projector The electronic dowser is open if the color of the DOWSER button is GREEN c Press the TEST PATTERN button on the Local Keypad to project one of the internal test patterns of the projector on the screen d Perform a Lens Homing See us...

Page 29: ...er This chapter describes how the mechanical and electrical set up of your ZEUS projector has to be done Overview Positioning the ZEUS projector at port window Installation of the exhaust system Connecting the projector with the power net R5905961 ZEUS 09 03 2015 25 ...

Page 30: ...ersal pedestal allows for a solid and easy setup of the projector The universal pedestal support 19 rack systems projector peripherals such as alternative content switchers ShowVault etc Necessary tools 14mm open end wrench 17mm open end wrench Projector centering 1 If the projector is standalone in front of the port window center the projector with the theatre screen see reference A image 5 2 2 I...

Page 31: ...tation helps to ensure optimized lens performance with minimal offset If this position is not possible such as when the projector is significantly higher than the center of the screen it is better to rely on offset rather than extra tilt In other words use the SHIFT functionality of the Lens Holder prior to tilt the projector 1 Before adjusting tilt make sure the projector is as well centered with...

Page 32: ...k feet of the projector can be turned out maximum 150mm This correspond with a forward tilt of 7 if the front foot is completely turned in Barco offers a pedestal for the ZEUS projector This universal pedestal allows you to easily tilt the projector forward up to 6 Use the tilt of the projector feet and the pedestal to get sufficient tilt 28 R5905961 ZEUS 09 03 2015 ...

Page 33: ...he projected image WARNING The exhaust system must match the duct of the projector seamless No gap may exist between the connection of the duct and the exhaust system This to prevent personal injury due to the UV light that comes out of the duct of the projector Never look into the exhaust output on the top of the projector High luminance and UV radiation could result in damage to the eye The inst...

Page 34: ...5 Physical installation Ensure good condition of the lamp house blower Keep the blower inlet clean for unrestricted air flow 30 R5905961 ZEUS 09 03 2015 ...

Page 35: ... x 150mm 24mm open end wrench Necessary parts Certified AC power supply cord 2 5mm2 12AWG min 300V Take into account that the cable gland of the projector allows a cable diameter from 8 to 13mm How to connect the main AC power with the ZEUS projector projector 1 Remove the rear cover of the projector See procedure Removal of the rear cover page 143 2 Remove the cover of the main AC compartment by ...

Page 36: ...ble gland reference 3 image 5 7 Use a 24mm open end wrench 5 Install the cover of the main AC compartment Fasten the two captive thumb screws reference 1 image 5 8 1 Image 5 8 6 Install the rear cover of the projector See procedure Installation of the rear cover page 154 32 R5905961 ZEUS 09 03 2015 ...

Page 37: ... zoom and focus the lens CAUTION Never transport the projector with a Lens mounted in the Lens Holder Always remove the Lens before transporting the projector Neglecting this can damage the Lens Holder and Prism CAUTION Caution when removing or installing the lens Fragile parts at the inner side of the Lens Holder Each time a lens is manipulated e g removed and installed in a projector it needs to...

Page 38: ...DC2K zoom lenses Product Number 2K zoom range Image Motor Block type R9856520 1 2 1 7 image 6 1 M R98565201 1 2 1 7 B R9856521 1 34 1 9 image 6 2 M R9856522 1 5 2 15 image 6 3 M R9856523 1 7 2 55 image 6 4 M R9856524 2 3 9 image 6 5 M R98565241 2 09 3 9 F Image 6 1 0 69 DC2K zoom lens 1 2 1 7 R9856520 Image 6 2 0 69 DC2K zoom lens 1 34 1 9 R9856521 Image 6 3 0 69 DC2K zoom lens 1 5 2 15 R9856522 I...

Page 39: ... calculator allows you to have an overview of which lenses are suitable for your specific projector setup Just make your selection of parameters and all possible configurations are displayed Image 6 6 Digital cinema lens calculator Take into account that when the projector is tilted the Screen Width you have to fill in should be larger than the physical screen width due to the keystone distortion ...

Page 40: ...etween lens flange and Lens Holder front plate Caution Ensure that the lock handle remains in the locked position 1 2 C l i c k Image 6 7 Note For frequent installation and removal of the lens it is recommended to install the lens while the lock handle is in open position upwards and put the lock handle in locked position once the lens is inserted Then check if the lens is properly installed by tr...

Page 41: ... Do not accidentally bump with the lens against the electronic boards inside the Lens Holder 1 Image 6 9 It s recommended to place the Lens caps of the original Lens packaging back on both sides of the removed Lens to protect the optics of the Lens It s recommended to place the foam rubber of the original projector packaging back into the Lens opening to prevent intrusion of dust Note that this fo...

Page 42: ...Configuring the projector outside these shift ranges will result in a slight decline of image quality U D SIDE VIEW P F TOP VIEW P F L R 50 50 30 30 U D L R P F 50 50 30 30 Image 6 10 P DMD F Field of view It s mechanical possible to shift outside the recommended field of view 90 UP DOWN and 50 LEFT RIGHT but this will result in a decline of image quality depending on the used lens and the zoom po...

Page 43: ...approximately 30 minutes projection of average video Button backlight colors BLUE The default backlight color of the Shift Zoom and Focus buttons is blue which indicates that the button is enabled PURPLE When pushing the Shift Zoom or Focus button the backlight color is purple of the part of the button that is pushed This indicates that the requested action is ongoing RED The backlight color of th...

Page 44: ...6 Lenses Lens selection 40 R5905961 ZEUS 09 03 2015 ...

Page 45: ... and the different input and commu nication ports of your ZEUS projector Note that all information about the ICMP is gathered into one separated chapter ICMP page 53 Overview Introduction Local Keypad Projector Status Integrated Cinema Processor ICP HD SDI Input Module optional Integrated Media Block Server optional Cinema Controller R5905961 ZEUS 09 03 2015 41 ...

Page 46: ... ICP is installed then an IMB IMS or HDSDI input module can be optionally inserted into the slot below the ICP Note that all information about the ICMP is gathered into one separated chapter ICMP page 53 1 3 2 4 5 6 7 Image 7 1 1 Projector status light 2 Power ON OFF switch 3 Local keypad 4 Barco Cinema Controller 5 ICMP 6 Input slot for IMB IMS or HD SDI input module in case no ICMP is installed ...

Page 47: ...ling fans remain active for about 5 minutes The speed of the other fans is reduced The backlight color of the Standby button remains red in standby mode and changes to green in operation mode 4 Dowser button The Dowser button reference 4 image 7 2 opens or closes the electronic dowser The backlight color of the Dowser button is green when the dowser is open and red when the dowser is closed 5 Test...

Page 48: ...talled PURPLE The backlight color of a button or part of is purple when pushed This indicates that the requested action is ongoing The backlight color remains purple until the requested action is finished GREEN depending on the button the green backlight color can have a different meaning for the Standby button a green backlight color means that the lamp is switched ON for the Sleep button a green...

Page 49: ...p mode then the status light flashes every ten seconds The color of the flash depends on the state of the projector In other words the color of the flash will be green in normal state no warnings no errors no notifications In Sleep mode the total power consumption of the projector is less than 15W No fans are turning and the Lamp Power Supply LPS is switched OFF completely Only the following funct...

Page 50: ... loaded with the Boot application ICP FPGA state LED reference 5 green red unable to configure the FPGA yellow FPGA is loaded with the Boot application ICP functions Stores all projector files When board is replaced clone package must be reloaded Stores and generates test patterns Scaling to native resolution re sizing masking line insertion de interlacing subtitle overlay color space conversion d...

Page 51: ...f Motion Picture and Television Engineers A global organization based in the United States that sets stan dards for baseband visual communications This includes film as well as video standards HD SDI settings Source 2K General settings Advanced settings Port Port type Mode Scan type Color space Pixel mapping Calibration Progressive Progressive field bit normal Progressive field bit inverted Progre...

Page 52: ... B Dual stream Dual separate left right eye Single Progressive SF 1st field dominant YCbCr 3G Level B Dual stream Dual separate left right eye Single A or B 3GSDI link 3D 4 2 2 10 bits color Progressive SF 2nd field dominant YCbCr 3G Level B Dual stream Dual separate left right eye Single Progressive YCbCr HDSDI Interleaved Dual separate left right eye Single Progressive SF 1st field dominant YCbC...

Page 53: ...DI HFR 4 2 2 10 bits color Progressive SF 2nd field dominant YCbCr HDSDI Interleaved Single 3G Level A Interleaved 4 2 2 12 bits color Progressive YCbCr 3G Level B Interleaved Single 3G Level A Interleaved 4 4 4 10 bits color Progressive RGB 3G Level B Interleaved Single 3G Level A Interleaved A B 3GSDI HFR 4 4 4 12 bits color Progressive XYZ RGB 3G Level B Interleaved Single Source 3D HFR General...

Page 54: ...ot below the ICP This is not the case if the ICMP is installed For more information about the ICMP see chapter called ICMP Integrated Media Block IMB Image 7 6 Example of IMB powered by Doremi Integrated Media Server IMS Image 7 7 Example of IMS powered by Doremi Configuration and operation instructions for IMB and IMS are not included in this document See manufactur ers website of the installed I...

Page 55: ...Purpose Inputs accept 24 volt maximum The GPIO remains operational when the projector is in Sleep mode So if the factory predefined macro to wake up the projector is assigned to one of the free GPI input pins the projector can be awakened via GPIO Enter or leave Sleep mode can also be done with GPIO via two predefined Macros not editable 6 Local Area Network LAN 10 100 1000 base T Local Area Netwo...

Page 56: ...supports RS232 serial communication You can use the RS232 input port to connect a local PC to your ZEUS projector projector This way you can configure and control your ZEUS projector projector from your local PC Do not forget to set the projector s baud rate default 115200 to match that of the computer Advantages of using RS232 serial communication easy adjustment of the projector via PC or MAC wi...

Page 57: ...evice certificate is illustrated Image 8 1 Barco ICMP with video mezzanine Overview ICMP introduction ICMP HDD ICMP communication ports ICMP source input ports ICMP reset button and status LEDs ICMP HDD status LEDs ICMP device certificate ICMP configuration via Communicator Obtaining the Barco ICMP certificate Removing a HDD form the ICMP Installing a HDD into the ICMP R5905961 ZEUS 09 03 2015 53 ...

Page 58: ...e ICP board as well 3 2 1 Image 8 2 1 ICMP with video mezzanine 2 ICMP without video mezzanine 3 HDDs for ICMP included in upgrade kit not included in service kit As an integrated component of the projector installation and maintenance of the ICMP requires the same skills and the same pre cautions as an intervention on the projector itself For order info see www barco com Front face of the ICMP Im...

Page 59: ...ew HDD to replace the failed disk the recovery procedure starts automatically CAUTION The automatic process does not work if more than one disk is lost In that case the RAID must be completely initialized again About RAID destruction When more than one HDD is out of order the RAID is considered as broken and the content is lost The failed HDDs must be changed and a new RAID must be created Exchang...

Page 60: ... devices The mapping of the General Purpose Input GPI on each input Cues is configured via the Communicator software Please refer to the Communicator user guide for further information 4 SYNC IN OUT Synchronization signal IN and OUT Reserved for multiple projector projection 5 LAN 1 2 The ICMP can be connected to a LAN local area network using one of the Ethernet ports These LAN port are used for ...

Page 61: ...so called Hi Speed adding higher maximum signaling rate of 480 Mbit s effective throughput up to 35 MB s or 280 Mbit s in addition to the USB 1 x Full Speed signaling rate of 12 Mbit s 16 USB 2 0 connectors are usually colored black USB 3 0 defines a new SuperSpeed mode with a signaling speed of 5 Gbit s and a usable data rate of up to 4 Gbit s 500 MB s A USB 3 0 port is usually colored blue and i...

Page 62: ...otection HDCP1 4 Colordepth 8 bit color and 10 bit color 3D stereo mode frame sequential embedded stereosync on DP required from the source DisplayPort A and DisplayPort B accept the following video timings Standard timings EDID Color depth bpc Display Mode A B Display Mode 2D 3D 640 x 480 60Hz 8 10 Single 2D 800 x 600 60Hz 8 10 Single 2D 1600 x 1200 60Hz 8 10 Single 2D 1920 x 1200 60Hz 8 10 Singl...

Page 63: ...B automatically detect Active Pixels and Active Lines Vertical Refresh 8 bits color 10 bits color Frame locked Upscaled x2 if smaller than 50 of native DMD size while maintaining aspect ratio aka automatic 2K 4K up scaling on 4K projectors HDMI specifications HDMI1 4b including HDCP1 4 Video timings 1920 x 1080p at 60Hz 1280 x 720p at 60Hz 640 x 480p at 60Hz 800 x 600p at 60Hz 1024 x 768p at 60Hz ...

Page 64: ...onal video infrastructure equipment The first revision of the standard SMPTE 259M was defined to carry digital representation of analog video such as NTSC and PAL over a serial interface and is more pop ularly known as standard definition SD SDI The data rate required to transmit SD SDI is 270 Mbps With the advent of high definition HD video standards such as 1080i and 720p the interface was scale...

Page 65: ...reen Blinking Green FIPS ok Application startup Green Green Power on No Error Blinking Red Off FIPS error 3 Reset button Button used to reset ICMP reference 3 image 8 7 CAUTION It is not recommended to use the ICMP reset button if conventional means to stop and restart the ICMP are always available It is an ultimate resort in the event of complete blockage of interface CAUTION In case the ICMP is ...

Page 66: ...iginal HDD spare part See procedure Removing a HDD form the ICMP page 68 and Installing a HDD into the ICMP page 69 Ensure to insert the HDD firmly 3 Switch on the power Result As soon the new HDD is detected by the ICMP the rebuild of the RAID is started Blinking red LED Multiple disks failed multiple red LEDs RAID broken Note The disk status RAID broken can be retrieved via the Web Commander See...

Page 67: ...8 ICMP In case the ICMP has to be returned to factory e g for repair the non defective HDDs should be removed and kept R5905961 ZEUS 09 03 2015 63 ...

Page 68: ...vice certificate PKI CA BARCO ICMP 0123456789 pem QR 0123456789 Image 8 9 Trusted Device List TDL The Goal of the TDL is to maintain timely and accurate information on participating auditoriums so that participating subscribers can obtain information needed to issue KDMs The TDL has several data sources Device manufacturers Exhibitors Deployment Entities Integrators Service Providers interacting w...

Page 69: ...t are compressed encoded and encrypted in order to reduce the huge amount of required storage and to protect from unauthorized use The image part is JPEG 2000 compressed whereas the audio part is linear PCM The adopted optional encryption standard is AES 128 bit in CBC mode The newer SMPTE standards are used to conform the recommendations among different tool vendors and producers Interop the lega...

Page 70: ...uted by the automation engine Verify internal clock of the ICMP All installation and maintenance operations on the ICMP are performed via Communicator the Barco config uration software Please refer to the Communicator user guide for further information About Default settings The restore of factory setting is a feature that allows removing all settings performed on the ICMP and replaces them with t...

Page 71: ... number reference 2 located below the QR code in communication with your KDM supplier Certified KDM suppliers can use this CertID number to retrieve the ICMP certificate directly 96 92 35 86 40 1 2 Image 8 10 Using control software to obtain the ICMP certificate 1 Use the WEB Commander to download the ICMP certificate from the ICMP main board For detailed instructions see user guide of the WEB Com...

Page 72: ... the projector Note In case only one HDD fails it is allowed to hot swap the HDD To replace multiple failed HDDs the power must be switched off 2 Moving the latch towards the left Image 8 11 3 Push the unlock button to open the handle Image 8 12 4 Pull the HDD out of its slot Image 8 13 To install the HDD see procedure Installing a HDD into the ICMP page 69 68 R5905961 ZEUS 09 03 2015 ...

Page 73: ... 1 Ensure that the projector is switched off 2 Prepare the HDD for insertion by moving the latch towards the left and push the unlock button to open the handle Image 8 14 3 Insert the HDD into the HDD slot Ensure that the handle is sufficiently open so that the hook reference 1 of the handle can pass the front plate of the ICMP 1 Image 8 15 4 Push the HDD completely and firmly inside its slot clos...

Page 74: ... which has to be rebuilt is blinking This process takes about 3 to 5 hours Once the RAID is completed the red LED turns off CAUTION It s strongly recommended to complete the RAID recovery process prior starting a show This to ensure that the content integrity is preserved and that the show is not interrupted 70 R5905961 ZEUS 09 03 2015 ...

Page 75: ...ructions refer to the user guide of the Communicator software The latest software version and updated user guide for the Communicator can be downloaded from https my barco com The Communicator Touch Panel is not included in the package of the projector An alternative for the Communicator Touch Panel is the use of the Communicator for PC Mac Linux or Windows Overview Communicator Touch Panel Instal...

Page 76: ...o be installed further away from the ZEUS projector For this purpose an Ethernet cable up to 50 meter can be used to realize a direct data communication between the ZEUS projector and the Communicator Touch Panel The Touch Panel interface can also be connected via a Local Area Network LAN in the same way as the ZEUS projector In this configuration both devices can communicate with each other as we...

Page 77: ...er data customized cable Image 9 3 Customized cable to connect Touch Panel interface with the Barco projector The Communicator Touch Panel has its own user guide which latest version is available on the Barco website R5905961 ZEUS 09 03 2015 73 ...

Page 78: ...r reference 4 image 9 5 over the base of the swivel arm reference 3 image 9 5 and insert the base of the swivel arm into one of the four possible mounting holes reference 1 2 image 9 5 at the top of the projector Note Which mounting hole to use depends on the operator preferences In the illustration below the swivel arm is installed into the mounting hole nearest by the Local Keypad of the project...

Page 79: ...ircular socket reference 6 image 9 8 at the right side of the Local Keypad of the projector Caution To avoid connector damage align the pins before you connect the customized cable Note Ensure to tighten the locking nut on the connector 6 Image 9 8 6 Attach the multi cable to the swivel arm using the two Velcro strips 7 Position the Touch Panel interface in the desired location See Repositioning t...

Page 80: ...one hand 2 Release the central swivel clamp by turning the knob reference 7 image 9 9 counterclockwise 7 Image 9 9 3 Move the Touch Panel interface to the desired position 4 Fasten the central swivel clamp by turning the knob clockwise CAUTION Never release the central swivel lock without supporting the Touch Panel interface 76 R5905961 ZEUS 09 03 2015 ...

Page 81: ...itch OFF procedures of your ZEUS projector These procedures highlight all important points to be checked prior to switching the projector ON This is to ensure a safe startup of the projector Overview Switching the ZEUS projector ON Switching the ZEUS projector OFF R5905961 ZEUS 09 03 2015 77 ...

Page 82: ... or use the Communicator to activate the lamp 10 Press the DOWSER button on the Local Keypad or use the Communicator to open the dowser DOWSER Image 10 1 How to awake the projector from Sleep mode 1 Press the SLEEP button on the Local Keypad for three seconds or use the Communicator to put the projector in Standby mode As a result the projector starts booting and initializing all electronics Durin...

Page 83: ...or use the Communicator to switch the lamp off The backlight color of the Standby button is red when the lamp is switched off Note To put the projector into Sleep the projector must be in Standby mode in other words the lamp must be off If the lamp is ignited he Sleep button is disabled notwithstanding the backlight color of the Sleep button is green 2 Press the SLEEP button on the Local Keypad fo...

Page 84: ...10 Starting up 80 R5905961 ZEUS 09 03 2015 ...

Page 85: ... brought into sharp focus When the DMD plane and lens plane are parallel the plane of sharp focus will also be parallel to these two planes If however the lens plane is tilted with respect to the DMD plane the plane of sharp focus will also be tilted according to geometrical and optical properties The DMD plane the principal lens plane and the sharp focus plane will intersect in a line below the p...

Page 86: ...be parallel to these two planes If however the lens plane is tilted with respect to the DMD plane the plane of sharp focus will also be tilted according to geometrical and optical properties The DMD plane the principal lens plane and the sharp focus plane will intersect in a line below the projector for downward lens tilt Scheimpflug adjustment points The front plate of the Lens holder is equipped...

Page 87: ...ojector is that the projected image differs from the rectangle shaped image In other words distortion of the projected image occurs Masking will be required to solve the distortion The disadvantage of Masking is loss of content Therefore it is strongly recommended to place the projector in parallel with the projection screen and use the SHIFT functionality of the Lens Holder to match the projected...

Page 88: ...anced Lens parameters 4 Project the green focus test pattern Image 11 3 5 Zoom the lens for maximum image on the screen WIDE 6 Is it possible to focus the center of the projected image If yes the Back Focal Length is OK Proceed with the next step If no the Back Focal Length needs realignment Proceed with the procedure Back Focal Length adjustment page 88 7 Unlock and turn out the 4 set screws refe...

Page 89: ...nt nut reference 3 im age 11 7 F 3 Image 11 7 3 Sharpen the image at the bottom right corner of the screen by turning the upper right Scheimpflug adjustment nut reference 2 image 11 7 F 2 Image 11 8 4 Optimize the focus of the projected image in the center of the screen using the motorized focus control Local Keypad F FOCUS Image 11 9 5 Repeat from step 1 until the projected focus pattern is as sh...

Page 90: ...w at the lower left of the Lens Holder Note Ensure that the edges of the projected test pattern remain in place on the screen Any movement of the image will affect the Scheimpflug adjustment 4 Fasten the lock nut reference 21 image 11 11 of the three set screws Use a 10mm nut driver Ensure the image doesn t move 11 11 21 Image 11 11 5 Gently turn by hand the Scheimpflug adjustment nut at the lower...

Page 91: ...11 Scheimpflug 4 14 24 Image 11 12 7 Fasten the lock nut at the lower left of the Lens Holder Use a 10mm nut driver R5905961 ZEUS 09 03 2015 87 ...

Page 92: ...p1 Lp2 Fr1 Fr2 Image 11 13 Do not abuse the Back Focal Length adjustment of the Lens Holder Neglecting this will result in loss of image quality because of the lens design Cases requiring Back Focal Length adjustment normally indicate incorrect lens choice throw ratio Necessary tools 10mm nut driver 3mm Allen wrench 13mm nut driver How to check the Back Focal Length 1 Ensure that the throw ratio o...

Page 93: ... reference 4 image 11 16 Use a 13mm nut driver 4 4 Image 11 16 3 Turn the three Scheimpflug adjustment nuts reference 1 2 and 3 image 11 17 until the front of the nut reference 5 image 11 17 is equally aligned with the front of the threaded rod reference 6 image 11 17 Use a 13mm nut driver Note This is the nominal position of the Lens Holder 2 1 3 5 6 3 x 3 x 1 2 3 4 Image 11 17 4 Zoom the lens fo...

Page 94: ...mage 11 19 6 Zoom the lens for minimum image on the screen TELE and focus the center of the projected image using the motorized focus control Local Keypad F FOCUS Image 11 20 7 Is it possible to focus the center of the projected image using the motorized focus control Local Keypad Ensure that the lens is zoomed for minimum image on the screen TELE If yes no further adjustment actions required Proc...

Page 95: ...xation of the Lens Holder front plate page 86 If no Scheimpflug adjustment is required See procedure Scheimpflug adjustment page 84 prior to fixate the Lens Holder front plate CAUTION Skip the action in the Scheimpflug adjustment procedure to turn the three Scheimpflug adjustment nuts until the front of the nut is equally aligned with the front of the threaded rod R5905961 ZEUS 09 03 2015 91 ...

Page 96: ...11 Scheimpflug 92 R5905961 ZEUS 09 03 2015 ...

Page 97: ...ctor for convergence adjustment and how to adjust the convergence Overview Convergence controls Preparing for convergence adjustment Converging the blue pattern onto the red pattern Converging the green pattern onto the red pattern Closing off the Light Processor compartment R5905961 ZEUS 09 03 2015 93 ...

Page 98: ...t knobs are numbered from 1 to 6 and have the same color as the channel which they affect To access the control knobs the top cover and left side cover of the projector and the top cover plate and side cover plate of the Light Processor compartment have to be removed For easy access to control knobs No1 and No4 we advise locating the Light Processor top fan unit in it s upper position hereby still...

Page 99: ... this is considered grossly abnormal and likely indicates abuse or rough handling However in extreme cases correction of up to 10 pixels is possible CAUTION The system does have an end of travel in either direction but using excessive force may cause damage Please handle gently Troubleshooting dead zone of control knob In the rare event that a knob is loose in the perfect convergence position it i...

Page 100: ...sor compartment See page 148 5 Place the fan on top of the Light Processor in the upper position as illustrated Do this by engaging the two lower slots reference 2 image 12 3 into the upper mounting pins as illustrated The two upper slots reference 3 image 12 3 remain free 3 2 Image 12 3 6 Switch on the projector ignite the lamp and open the dowser 7 Select the convergence test pattern which is il...

Page 101: ...on of the arrow of the test pattern 1 Image 12 5 2 Slightly turn the blue colored control knob number 2 until the blue pattern in the lower left of the projected image converges with the red pattern 2 5 Image 12 6 3 Slightly turn the blue colored control knob number 3 until the blue pattern in the upper right of the projected image converges with the red pattern 3 6 Image 12 7 4 Repeat step 2 and ...

Page 102: ...row of the test pattern 4 Image 12 8 2 Slightly turn the green colored control knob number 5 until the green pattern in the lower left of the projected image converges with the red pattern 2 5 Image 12 9 3 Slightly turn the green colored control knob number 6 until the green pattern in the upper right of the projected image converges with the red pattern 3 6 Image 12 10 4 Repeat step 2 and 3 until...

Page 103: ...ference 1 image 12 11 of the fan assembly are engaged Caution Take care of the wire 1 Image 12 11 2 Install the top cover plate of the Light Processor compartment See page 150 3 Install the side cover plate of the Light Processor compartment See page 149 4 Install the top cover of the projector See page 153 5 Install the left side cover of the projector See page 152 6 Switch on the projector 7 Cle...

Page 104: ...12 Convergence 100 R5905961 ZEUS 09 03 2015 ...

Page 105: ... the bulb may explode if not handled in strict accordance to the manufacturer s instructions The bulb is stable at room temperature but may still explode if dropped or otherwise mishandled Whenever the lamp house containing a xenon lamp has to be dismantled or whenever the protective container or cloth has to be removed from the xenon lamp authorized protective clothing MUST be worn WARNING Always...

Page 106: ...use containing a xenon lamp has to be dismantled or whenever the protective container or cloth has to be removed from the xenon lamp authorized protective clothing MUST be worn Lamp strike policy and lamp warning error policy versus the lamp runtime The projector issues a lamp run time notification message and have blue status LEDs approximately 30 hours before the maximum lamp runtime occurs The ...

Page 107: ...ired bulbs that are beyond warranty in the following manner wrap the bulb tightly in several layers of canvas or heavy cloth Place it on hard surface and shatter the envelope with a sharp hammer blow DO NOT place a non shattered bulb in any ordinary refuse container When returning a xenon lamp for warranty adjustment pack it in its original shipping container Complete and return all required warra...

Page 108: ...r this projector Supported lamp types and cathode adapter Lamp type Supplier Cathode adapter Barco Order No DP2K 8S DP2K 10S USHIO 1 2kW DXL12BAF R858100K R9855961 Yes Yes USHIO 1 6kW DXL16BAF R858100K R9855972 Yes Yes USHIO 2 0kW DXL20BAF R858100K R9855955 No Yes USHIO 2 0kW DXL20BAF2 R858100K R9855965 No Yes USHIO 2 0kW DXL20BAF L R858100K R9801067 No Yes USHIO 2 2kW DXL22BAF R858100K R9855971 N...

Page 109: ... A to Z 1 Put the projector in standby mode wait 15 minutes to let the projector cool down after cooling and then switch off the projector 15min Image 13 5 2 Remove the cover of the Lamp House compartment See page 142 Image 13 6 3 Remove the Lamp House from the projector See page 107 Image 13 7 4 Remove the exhausted xenon lamp from the Lamp House See page 113 Image 13 8 5 Perform maintenance acti...

Page 110: ...e page 119 Image 13 12 11 Re align the lamp in its reflector See page 122 Z X Y Image 13 13 12 Dispose of the exhausted lamp Caution Expired xenon lamps Dispose of expired bulbs that are beyond warranty in the following manner wrap the bulb tightly in several layers of canvas or heavy cloth Place it on hard surface and shatter the envelope with a sharp hammer blow DO NOT place a non shattered bulb...

Page 111: ... the Lamp House from the projector 1 Ensure the projector is switched off and cooled down 2 Remove the cover of the Lamp House compartment 3 Release the two retaining screws reference 1 image 13 14 at the base of the Lamp House Use a 8mm nut driver or a flat screw driver 4 Remove the Lamp House as follows a Grip the Lamp House by the handle and slide it out half way of the lamp compartment b Suppo...

Page 112: ...from the xenon lamp authorized protective clothing MUST be worn WARNING Always wear face protection full face shield when handling xenon lamps WARNING Always wear protective clothing welder s jacket when handling xenon lamps WARNING Always wear clean leather gloves with wrist protectors when handling xenon lamps Necessary tools 5mm Allen wrench Lamp protective container or protective cloth with tw...

Page 113: ... UV blocker assembly as illustrated Do not remove the UV blocker yet Hold it in position Caution Ensure that the anode support remains in its position while releasing the screws as it serves to support the front end of the lamp 5 Image 13 17 4 Support the xenon lamp inside the Lamp House with one hand while removing the UV blocker assembly from the Lamp House Take care not to damage the UV blocker...

Page 114: ...Lamp House Do not apply excessive force to the xenon lamp The xenon lamp should easily slide out the cathode socket of the Lamp House Warning Supporting the xenon lamp with one hand while pulling it out with other hand prevents it from bumping against the chassis of the Lamp House Image 13 20 7 Place the xenon lamp in its protective container or wrap the xenon lamp in a protective cloth and secure...

Page 115: ...ver Note that there is a plain washer reference 8 image 13 23 in front of the wire lug reference 7 image 13 23 Tip To avoid losing the plain washer and bolt reference 8 9 image 13 23 place these back immediately after lug removal 7 6 8 9 Image 13 23 10 Remove the cathode adapter from the xenon lamp by releasing the hexagon socket head cap screw reference 10 image 13 24 of the adapter as illustrate...

Page 116: ...attered bulb in any ordinary refuse container CAUTION Small amounts of radioactive material 1000 Bq per lamp are deliberately added to Xenon lamps for functional reasons These lamps are manufactured under regulatory control as consumer product accord ing to IAEA basic safety standard BSS 115 Disposal according to national regulations is required e g in Europe covered by WEEE regulation See also re...

Page 117: ...mps This procedure assumes that the UV blocker assembly and the side cover are already removed from the Lamp House due to the removal of the xenon lamp Necessary tools Torque Allen key 17mm open end wrench Torque wrench with a 17mm hexagon socket Torque wrench with a 5mm Allen socket Welder s jacket not included in the safety kit that Barco offers Full face shield with neck protection Leather glov...

Page 118: ...he xenon lamp You will need this while updating the lamp parameters after installation of the xenon lamp The serial number of the xenon lamp is engraved in the neck of the xenon lamp 4 Click the protection cap onto the anode socket Caution Ensure the cap is properly installed It may not come loose from the socket Image 13 27 5 Remove the protective packing from the xenon lamp and gently insert the...

Page 119: ...supporting mechanism into position and engage it with the lamp Install the UV blocker assembly as illustrated Use the opening at the side of the Lamp House to guide the anode pin of the xenon lamp into the anode supporting mechanism of the UV blocker Note Make sure that the notch reference 12 of image 13 30 of the UV blocker assembly matches with the gap reference 12 of image 13 30 of the anode co...

Page 120: ... a 5 mm Allen socket Caution Make sure that both pins reference 11 image 13 32 of the cathode adapter remain engaged in the foreseen slots 3 1 2 11 5 Nm 2 5 5 2 5 Nm Image 13 32 10 Install the side cover of the Lamp House and fasten the two quarter turn screws reference 4 image 13 33 of the cover Note Ensure that the quarter turn screws turning wires are flush with the cover or interference will o...

Page 121: ...ctor MUST be updated after each installation of an xenon lamp inside the Lamp House Neglecting this update will result in poor performance and short life time of the xenon lamp A realignment of the xenon lamp in its reflector is required after the installation of the xenon lamp in the Lamp House R5905961 ZEUS 09 03 2015 117 ...

Page 122: ...age 13 34 are flush with the cover or interference will occur while inserting the Lamp House into the projector 1 Image 13 34 2 Grip the Lamp House by the handle and place the front of the Lamp House onto the base plate guides inside the lamp compart ment of the projector lining up the pins of the Lamp House with the slots on the base 3 Insert the Lamp House fully into the slots 4 Secure the Lamp ...

Page 123: ...poor performance and short life time of the xenon lamp For a new lamp how to reset the values 1 While the Lamp information window is displayed click on Change lamp 1 Image 13 36 Reset lamp info new lamp A Reset lamp parameters selection window opens 2 2 To get new lamps click on From new list 3 The lamp article and serial number opens 4 3 Fill out the article number of the new lamp 5a R5905961 ZEU...

Page 124: ...k OK 8 The software will check if the entered article number is a valid number 9 4 Fill out the serial number of the lamp 10 5 Click Reset lamp 11 For a used lamp how to set back the original values 1 While the Lamp information window is displayed click on Change lamp 1 Image 13 37 Reset lamp info used lamp 120 R5905961 ZEUS 09 03 2015 ...

Page 125: ...ber of the selected lamp is added to the Reset lamp parameters window 10 The lamp run time and number of strikes of this lamp are added in Lamp parameter preview 12 5 The lamp parameters can be edited by the user under personnel maintenance and responsibility If you want to change these parameters check the check box in front of Edit lamp parameters 11 The current parameter fields become active 12...

Page 126: ...amp installation requires a realignment of the lamp in its reflector for optimal performance of the xenon lamp Furthermore it is recommended to realign the lamp after the first run time of 100 and 200 hours Especially the Z axis of the lamp WARNING This procedure may only be performed by qualified technical service personnel Necessary tools Communicator How to realign the lamp in its reflector 1 R...

Page 127: ...t output Footlambert Measured Carefully turn the thumbscrew for maximum light output Once over the maximum turn slightly in opposite direction to reach the maximum light output again Do this for each direction and repeat this adjustment cycle twice Y Z X Image 13 40 5 Switch off the projector 6 Reinstall the cover of the lamp compartment R5905961 ZEUS 09 03 2015 123 ...

Page 128: ...13 Lamp House Lamp replacement 124 R5905961 ZEUS 09 03 2015 ...

Page 129: ...t Note that there are also annually and 4 yearly maintenance actions not included in this manual which must be done by certified service personnel who are familiar with potential hazards of the product and all product safety checks Contact your service partner for more information about maintenance services Overview 1 month maintenance actions 3 month maintenance actions Lamp change maintenance ac...

Page 130: ...hours or more For that it s recommended to have a second set of dust filters which can be used while cleaning the first set Replace damaged filters immediately See procedures Check the large dust filter page 130 and Check the small dust filter page 132 To speed up drying allow the filter s to dry at 50 C max in a well ventilated room 2 Check the surface of the lens output side for dust it is not n...

Page 131: ...intenance action Remarks 1 Clean the back side air inlet vents of the Lamp Power Supply LPS Use a vacuum cleaner 2 Clean the housing of your projector Removal overall dust accumulation on projector covers See cleaning instructions in this manual 3 Verify the internal clock of the ICMP with real time clock Correct if needed ICMP version 1 2 1 is required Communicator version 5 0 is required See use...

Page 132: ...pon the surface of the UV blocker both sides Use an optical cloth 2 Check the Reflector of the Lamp House for dust Only clean the Reflector in case dust is clearly visible upon the surface of the Reflector Take the Lamp House to another room and use compressed air to blow away the dust Use an optical cloth to remove the remaining dust 3 Visual inspection of the lamp anode and cathode Igniter SPG c...

Page 133: ...es several maintenance procedures for your ZEUS projector Overview Check the large dust filter Check the small dust filter Vacuum cleaning of the dust filters Washing and drying the dust filters Cleaning the lens Cleaning the exterior of the projector Cleaning the UV blocker of the Lamp House Cleaning the Reflector of the Lamp House Authorization to clear security warning on the projector R5905961...

Page 134: ... filter See cleaning procedure Washing and drying the dust filters page 135 In case the filter contains dust but doesn t feel greasy then vacuum clean the dust filter See procedure Vacuum cleaning of the dust filters page 134 Note Grease on the filter can build up after several months in an environment contaminated with greasy air Note that areas where popcorn is consumed are subject to greasy air...

Page 135: ... screwdriver to fasten the two captive screws Ensure that the two mounting lips reference 2 image 15 1 of the assembly are engaged in the projector chassis The dust filter is cleanable See procedure Washing and drying the dust filters page 135 for correct cleaning and drying instructions R5905961 ZEUS 09 03 2015 131 ...

Page 136: ...nd dry the dust filter See cleaning procedure Washing and drying the dust filters page 135 In case the filter contains dust but doesn t feel greasy then vacuum clean the dust filter See procedure Vacuum cleaning of the dust filters page 134 Note Grease on the filter can build up after several months in an environment contaminated with greasy air Note that areas where popcorn is consumed are subjec...

Page 137: ...er assembly back at the front side of the projector Use a 7mm flat screwdriver to fasten the captive screw The dust filter is cleanable See procedure Washing and drying the dust filters page 135 for correct cleaning and drying instructions R5905961 ZEUS 09 03 2015 133 ...

Page 138: ...ure assumes that the dust filters are removed from the projector For removal and installation of the filters see procedures Check the large dust filter page 130 and Check the small dust filter page 132 Necessary tools Vacuum cleaner with soft brush suction nuzzle How to vacuum clean the dust filter 1 Carefully vacuum the air inlet side of the dust filter Use a vacuum cleaner with a soft brush suct...

Page 139: ...g the first set Necessary tools Bucket with hot water Sodium carbonate 30 gram handful per liter hot water How to wash and dry the dust filters 1 Make a solution with a ratio of 30 gram a handful sodium carbonate to 1 liter hot water 2 Soak the dust filters in the solution for 30 to 60 minutes The grease should be dissolved after 1 hour 3 If the dust filter is still clogged repeat this procedure f...

Page 140: ... cleaner together with a clean lens cleaning cloth to remove the dust and contamination Use big wipes in one single direction Warning Do not wipe back and forwards across the lens surface as this tends to grind dirt into the coating 3 Use a dry lens cleaning cloth to remove left liquid or stripes Polish with small circles 4 If there are still fingerprints on the surface wipe them off with lens cle...

Page 141: ... the exterior of the projector 1 Switch off the projector and unplug the projector from the mains power net 2 Clean the housing of the projector with a damp cloth Stubborn stains may be removed with a cloth lightly dampened with a mild detergent solution R5905961 ZEUS 09 03 2015 137 ...

Page 142: ... clean the UV blocker of the Lamp House 1 Blow off dust with clean compressed air or pressurized air cans 2 Clean with lens cleaner together with a clean lens cleaning cloth to remove the dust and contamination Use big wipes 3 Use a dry lens cleaning cloth to remove left liquid or stripes Polish with small circles 4 If there are still fingerprints on the surface wipe them off with lens cleaner tog...

Page 143: ...ns cleaner How to clean the Reflector of the Lamp House 1 Blow off dust with clean compressed air or pressurized air cans 2 Clean with lens cleaner together with a clean lens cleaning cloth to remove the dust and contamination Use big wipes 3 Use a dry lens cleaning cloth to remove left liquid or stripes Polish with small circles 4 If there are still fingerprints on the surface wipe them off with ...

Page 144: ...shing the Key button on the Local Keypad The color of the backlight of the Numeric keys 1 to 6 of the Local Keypad changes from blue to yellow 4 Enter pin code within 5 seconds In case no keys are pressed the color of the backlight of the Numeric keys 1 to 6 changes back to blue In case of an incorrect code entry the color of the backlight of the Numeric keys changes to red for 1 second and then b...

Page 145: ...ed by qualified service personnel WARNING All procedures described in this chapter may only be performed by TRAINED PROJECTIONISTS or qualified SERVICE PERSONNEL WARNING Always switch off the projector and unplug the power cord before removing one of the covers unless otherwise stated Overview Removal of the Lamp House cover Removal of the rear cover Removal of the top cover Removal of the left si...

Page 146: ... with this procedure unless otherwise specified in the pro cedure Necessary tools 7mm flat screwdriver How to remove the Lamp House cover 1 Loosen the four captive screws reference 1 image 16 1 of the Lamp House cover using a 7mm flat screwdriver 2 Remove the Lamp House cover from the projector 1 Image 16 1 142 R5905961 ZEUS 09 03 2015 ...

Page 147: ... start with this procedure unless otherwise specified in the pro cedure Necessary tools 7mm flat screwdriver How to remove the rear cover 1 Loosen the four captive screws reference 1 image 16 2 of the rear cover using a 7mm flat screwdriver 2 Remove the rear cover from the projector 1 Image 16 2 R5905961 ZEUS 09 03 2015 143 ...

Page 148: ...r the Communicator Touch Panel must be removed first if installed on top of the projector This procedure assumes that the Communicator Touch Panel is not installed on top of the projector Necessary tools 7mm flat screwdriver How to remove the top cover 1 Loosen the four captive screws reference 1 image 16 3 of the top cover using a 7mm flat screwdriver 2 Remove the top cover from the projector 1 I...

Page 149: ...bly from the front side of the projector Use 7mm flat screw driver to loosen the captive screw reference 1 image 16 4 of the small dust filter assembly Note The left side cover is partial captured by the sheet metal of the small filter assembly For that this filter has to be partially removed first 1 Image 16 4 2 Loosen the five captive screws reference 2 image 16 5 of the left side cover using a ...

Page 150: ...he security warning on the projector after closing off the Light Processor compartment will be needed Necessary tools 3mm Allen wrench How to remove the top cover plate from the Light Processor compartment 1 Remove the four screws reference 1 image 16 6 at the top of the cover plate Use a 3mm Allen wrench 1 Image 16 6 2 Remove the top cover plate as follows a Grib the top cover plate by the two ha...

Page 151: ...16 Removal and installation of the projector covers 2 3 A A C B Image 16 7 R5905961 ZEUS 09 03 2015 147 ...

Page 152: ...e top cover plate or side cover plate will result in a tamper event An authorization to clear the security warning on the projector after closing off the Light Processor compartment will be needed Necessary tools 3mm Allen wrench How to remove the side cover plate from the Light Processor compartment 1 Remove the screw at the top of the cover plate reference 1 image 16 8 and the two screws at the ...

Page 153: ... the side cover plate are engaged three at each side 2 1 C B B A C Image 16 9 2 Fasten the side cover plate with a screw at the top reference 1 image 16 9 and the two screws at the bottom reference 2 image 16 9 Use a 3mm Allen wrench CAUTION Opening the Light Processor compartment by removing the top cover plate or side cover plate will result in a tamper event An authorization to clear the securi...

Page 154: ...r plate tilted as illustrated and insert the two hooks of the top cover plate into the projector chassis see detailed illustration image 16 10 b Lower the top cover plate completely c Grip the two knobs reference 2 image 16 10 slide the top cover plate to the rear side of the projector and ensure that all slots reference 1 image 16 10 of the top cover plate are engaged 2 1 C C A B Image 16 10 2 Fa...

Page 155: ...ening the Light Processor compartment by removing the top cover plate or side cover plate will result in a tamper event An authorization to clear the security warning on the projector after closing off the Light Processor compartment will be needed R5905961 ZEUS 09 03 2015 151 ...

Page 156: ... 12 of the left side cover using a 7mm flat screwdriver Note The left side cover is partial captured by the sheet metal of the small filter assembly For that this filter is partially removed for the removal of the side cover 2 1 Image 16 12 3 Install the small dust filter at the front side of the projector Use a 7mm flat screw driver to fasten the captive screw reference 1 image 16 13 of the small...

Page 157: ...n of the top cover Necessary tools 7mm flat screwdriver How to install the top cover 1 Install the top cover on the projector 2 Fasten the four captive screws reference 1 image 16 14 of the top cover using a 7mm flat screwdriver 1 Image 16 14 R5905961 ZEUS 09 03 2015 153 ...

Page 158: ...of the rear cover Necessary tools 7mm flat screwdriver How to install the rear cover 1 Install the rear cover on the projector 2 Fasten the four captive screws reference 1 image 16 15 of the rear cover using a 7mm flat screwdriver 1 Image 16 15 154 R5905961 ZEUS 09 03 2015 ...

Page 159: ...House cover Necessary tools 7mm flat screwdriver How to install the Lamp House cover 1 Install the Lamp House cover on the projector 2 Fasten the four captive screws reference 1 image 16 16 of the Lamp House cover using a 7mm flat screwdriver 1 Image 16 16 R5905961 ZEUS 09 03 2015 155 ...

Page 160: ...16 Removal and installation of the projector covers 156 R5905961 ZEUS 09 03 2015 ...

Page 161: ...of your ZEUS projector as well as the dimensions the center of gravity and the dimensions of the optional pedestal Overview Specifications of the ZEUS projector Specifications of the ICMP Dimensions of the ZEUS projector Dimensions of the universal pedestal Technical Regulations R5905961 ZEUS 09 03 2015 157 ...

Page 162: ...or Status Via HTML5 web browsers including iOS Android tablets Dual projector passive 3D Auro 11 1 decoding Integrated storage 1 9TB effective storage RAID 5 3x 1TB Hot swappable 2 5 hard drives Integrated Cinema Media Processor JPEG2000 2K 4K DCI play out High Frame Rates 3D up to 120fps 60fps per eye JPEG 2000 bit rates up to 625Mbps Dual channel color correction MPEG 2 4 2 0 and 4 2 2 up to 60f...

Page 163: ...kW short arc Xenon Housing Hermetically sealed DMDs and optical assembly Native resolution 2 048 x 1 080 pixels Ambient temperature 35 C 95 F Max Options Barco CineMate App iOS Android free ACS 2048 3D add ons Touch screen monitor inc Barco Commander Communicator Pedestal CineCare Web Auro 11 1 license Dual Projector license Live 3D Ghostbusting In testing Software roadmap R5905961 ZEUS 09 03 2015...

Page 164: ...24fps is standard For 4K 60p 4K 3D on ICMP upgrade modules a license is required Newly built 4K Barco Alchemy projectors have the license standard included In testing On B C series projectors the DisplayPort inputs replace the DVI inputs of the Cinema Controller Integrated storage 1 9TB effective storage RAID 5 3x 1TB Hot swappable 2 5 hard drives Barco Web Commander Projector dashboard Projector ...

Page 165: ... iOS Android free Options 4K 60p 4K 3D license Auro 11 1 license Dual Projector license Live 3D Ghostbusting 4K 24fps is standard For 4K 60p 4K 3D on ICMP upgrade modules a license is required New built 4K Barco Alchemy projectors have the license standard included In testing Software roadmap R5905961 ZEUS 09 03 2015 161 ...

Page 166: ...OF GRAVITY TOP FIXATION POINTS M10 779 5 499 49 364 182 max 150 min 41 5 431 4 370 5 200 66 369 252 5 188 4 max lens extension 97 min lens retraction 38 656 927 224 4 91 757 5 91 141 100 3 316 6 626 113 Image 17 1 Dimensions given in millimeters 162 R5905961 ZEUS 09 03 2015 ...

Page 167: ...17 Specifications 17 4 Dimensions of the universal pedestal Dimensions 566 7 866 8 876 3 Image 17 2 Dimensions given in millimeters R5905961 ZEUS 09 03 2015 163 ...

Page 168: ...17 Specifications 17 5 Technical Regulations Certificates Image 17 3 EAC mark 10 Image 17 4 Rohs RoHS Image 17 5 Rohs OK Image 17 6 CE mark 164 R5905961 ZEUS 09 03 2015 ...

Page 169: ...ons 18 PIN CONFIGURATIONS Overview About General Purpose Inputs Outputs GPIO Pin configurations of the Cinema Controller communication ports Pin configurations of the ICMP communication ports R5905961 ZEUS 09 03 2015 165 ...

Page 170: ...ple in the case of an AC adapter it is recommended that the minus pole of that power supply is connected to ground or to the projector chassis This will avoid high common mode voltages at the projector GP Inputs If that same power supply is used for other parts of the system take care not to create ground loops In any case when shielded cables are used that shield should be connected to the projec...

Page 171: ...p mode can be done with GPIO of the Cinema Controller via two predefined Macros not editable Not with the GPIO of the ICMP The GPO signals of the ICMP will return to their default output level when the projector is switched to Sleep mode This could generate unexpected Falling Edge triggers at the output pins Also when awakening the projector from Sleep mode to Standby mode the GPO signals of the I...

Page 172: ...1 GPOUT 3 P reserved 30 GPOUT 3 N reserved 12 GPOUT 4 P 31 GPOUT 4 N 13 GPOUT 5 P 32 GPOUT 5 N 14 GPOUT 6 P 33 GPOUT 6 N 15 GPOUT 7 P 34 GPOUT 7 N 16 GPOUT 8 P 35 GPOUT 8 N 17 reserved 36 reserved 18 reserved 37 reserved 19 reserved Ethernet port 10 100 Base T RJ45 port 1000 Base T RJ45 port Pin Pair Color Description Description 1 3 white green TXD TX0 2 3 green TXD TX0 3 2 white orange RXD RX0 4...

Page 173: ... 2 6 3 4 5 6 3 5 4 7 7 8 4 8 AUDIO AES 9 16 Audio channel AES pair RJ 45 pin 5 1 9 10 5 2 6 3 11 12 6 6 7 4 13 14 7 5 8 7 15 16 8 8 General Purpose Output GPO 1 4 Definition RJ 45 pin EXT_GPOUT_1_P 1 EXT_GPOUT_1_N 2 EXT_GPOUT_2_P 3 EXT_GPOUT_2_N 4 EXT_GPOUT_3_P 5 EXT_GPOUT_3_N 6 EXT_GPOUT_4_P 7 EXT_GPOUT_4_N 8 GPO 5 8 Definition RJ 45 pin EXT_GPOUT_5_P 1 EXT_GPOUT_5_N 2 R5905961 ZEUS 09 03 2015 16...

Page 174: ...o connectors Both are appropriate for high speed data though 568B is somewhat more common for installed wiring and 568A is more common in jumpers There is no performance advantage either way The only real difference between the two is the order in which the pairs are used orange and green Hold a cable as if to plug it into a wall jack the locking tab down contacts facing you The contacts are numbe...

Page 175: ...nds of a given cable are terminated the same way 568A 568B wiring is a crossover cable 568A 568A wiring is a straight cable 568B 568B wiring is a straight cable The mapping of the channels is done according to the Ethernet wiring scheme and gives us 100 Ohm per pair R5905961 ZEUS 09 03 2015 171 ...

Page 176: ...18 Pin configurations 172 R5905961 ZEUS 09 03 2015 ...

Page 177: ...19 Environmental information 19 ENVIRONMENTAL INFORMATION Overview Disposal information RoHS compliance Hazards Production address Importers contact information R5905961 ZEUS 09 03 2015 173 ...

Page 178: ...atteries covered by the Directive 2006 66 EC which must be collected and disposed of separately from municipal waste If the battery contains more than the specified values of lead Pb mercury Hg or cadmium Cd these chemical symbols will appear below the crossed out wheeled bin symbol By participating in separate collection of batteries you will help to ensure proper disposal and to prevent potentia...

Page 179: ... Circuit Assemblies X O O O O O 插入式插件 Plug assembly O O O O O O 外接电线缆 External Cables O O O O O O 內部线路 Internal wiring O O O O O O 散热片器 Heatsinks O O O O O O 底架 Chassis O O O O O O 外壳 Enclosure O O O O O O 金属外壳 Metal Enclosure O O X O O O 塑胶外壳 Plastic Enclosure O O O O O O 螺帽螺钉栓螺旋钉垫圈紧固件 Nuts bolts screws washers Fasteners X O O O O O 电源供应器 Power Supply Unit O O O O O O 电池组 Batteries O O ...

Page 180: ...tion Products Pollution Control Labeling Standard of Chinese Mainland marked with the Environmental Friendly Use Period EFUP logo The number inside the EFUP logo that Barco uses please refer to the photo is based on the Standard of Electronic Information Products Environmental Friendly Use Period of Chinese Mainland 10 Turkey RoHS compliance Türkiye Cumhuriyeti AEEE Yönetmeliğine Uygundur Republic...

Page 181: ... of eye contact irritant of ingestion of inhalation lung irritant Potential Chronic Health Effects Slightly hazardous in case of skin contact sensitizer The substance may be toxic to upper respiratory tract skin eyes Repeated or prolonged exposure to the substance can produce target organ damage More info about the product can be found on website of unep or the link below http www chem unep ch irp...

Page 182: ...g P R C 北京市昌平区中关村科技园区昌平园昌盛路16号巴可工厂第3层邮政编码 102200 Barco Visual Beijing Electronics Co Ltd 巴可伟视北京电子有限公司 No 16 Changsheng Road Changping District 102200 Beijing P R C 北京市昌平区中关村科技园区昌平园昌盛路16号邮政编码 102200 Made in information The made in country is indicated on the product ID label on the product itself Production date The month and year of production is indicated on the product ID label on the produc...

Page 183: ...on 19 5 Importers contact information Contact To find your local importer contact Barco directly or one of Barco s regional offices via the contact information given on Barco s web site www barco com R5905961 ZEUS 09 03 2015 179 ...

Page 184: ...19 Environmental information 180 R5905961 ZEUS 09 03 2015 ...

Page 185: ...al Cinema Package DCP A Digital Cinema Package DCP is a collection of digital files used to store and convey Digital Cinema DC audio image and data streams The term has been defined by Digital Cinema Initiatives DCI General practice adopts a file structure that is organized into a number of usually multi gigabyte size Material eXchange Format MXF files which are separately used to store audio and ...

Page 186: ...one Scheimpflug principle The plane of sharp focus can be changed so that any plane can be brought into sharp focus When the DMD plane and lens plane are parallel the plane of sharp focus will also be parallel to these two planes If however the lens plane is tilted with respect to the DMD plane the plane of sharp focus will also be tilted according to geometrical and optical properties The DMD pla...

Page 187: ... 31 Connections 47 HD SDI 47 Convergence 93 98 Blue onto red 97 Control knobs 94 Controls 94 Extenders 94 Green onto red 98 Prepare 96 Test pattern 95 Cover 142 145 152 155 Lamp House 142 155 Left side 145 152 Rear 143 154 Top 144 153 Cover plate 146 148 150 Left side 148 149 Top side 146 150 D Degrade mode 55 Device certificate 64 67 Download 67 ICMP 67 Dimensions 162 163 Pedestal 163 ZEUS projec...

Page 188: ...duction 102 Realignment 122 Remove 108 Replace 105 Reset 119 Supported 104 Supported lamps 104 Lamp house 101 102 108 Introduction 102 Remove 108 Xenon lamp 108 Xenon lamp 108 Remove 108 Lamp House 107 113 118 138 139 Install 118 Install lamp 113 Lamp 113 Install 113 Reflector 139 Clean 139 Remove 107 UV blocker 138 Clean 138 Lamp House cover 142 155 Install 155 Remove 142 Lamp runtime 102 LAN 56 ...

Page 189: ... training 7 16 Scheimpflug 81 82 84 Adjustment points 82 Scheimpflug s law 82 Serial communication 52 Shift 38 Side cover plate 148 149 Install 149 Remove 148 Sleep mode 45 78 79 Awake 78 Put in 79 Small dust filter 132 Replace 132 Source input 58 3G SDI 58 DisplayPort 58 HDMI 58 Source input ports 58 Source settings 47 HD SDI 47 Specification 160 ICMP 160 Specifications 157 158 ZEUS 158 Stacking ...

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