Barco OverView cDG67-DL Installation Manual Download Page 29

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3. Mechanical setup

Barco – OverView cDG67-DL – R5976624– installation manual – Revision 03 – August-2005

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3-10

SCR04

Notice that only the black plastic horizontal stitch borders are constant in each wall-configuration, the vertical
stitch borders are defined by the configuration as demonstrated in the figure above.

Summary of Contents for OverView cDG67-DL

Page 1: ...Installation manual OVERVIEW CDG67 DL R5976624...

Page 2: ...main issue update chapter 1 chapter 2 chapter 3 chapter 4 Proper grounding cable fixation to profile chapter 5 chapter 6 chapter 7 chapter 8 chapter 9 new The corresponding chapters are new or comple...

Page 3: ...immediately in writing of any complaints The period of guarantee begins on the date of transfer of risks in the case of special systems and software on the date of commissioning at the latest 30 days...

Page 4: ..._________________________________ v Revision sheet To BARCO Control Rooms GmbH An der Rossweid 5 D 76229 Karlsruhe Phone 49 721 6201 0 Fax 49 721 6201 298 E mail docu de bcd barco com Web www barcocon...

Page 5: ...ens and mirrors 1 6 2 Pre Installation requirements 2 1 2 1 Power and grounding 2 1 2 2 Environmental conditions 2 1 2 2 1 General conditions 2 1 2 3 Floor requirements 2 2 2 4 Luminance 2 2 2 5 Acces...

Page 6: ...justment 5 7 5 8 Picture size 5 8 5 9 Vertical Trapezoid 5 9 5 10 Horizontal trapezoid 5 10 5 11 Rotation 5 11 5 12 Horizontal picture shift 5 12 5 13 Vertical picture shift 5 13 5 14 Locking the Proj...

Page 7: ...2 6 6 8 I2C Diagnostics 6 33 6 6 9 Dimmer Sensor Power 6 34 6 6 10 Save 6 35 6 6 11 Freeze 6 36 6 6 12 Disable IR 6 37 6 6 13 Lamps 6 38 6 6 14 Version 6 42 6 6 15 More 6 43 7 Manual User Interface 7...

Page 8: ...6624 installation manual Revision 03 August 2005 ________________________________________________________________ 1 1 1 Introduction This chapter explains the used typographic styles and symbols Safet...

Page 9: ...keyboard are printed in Courier bold font If you do not heed instructions indicated by this symbol there is a risk of damage to the equipment If you do not heed instructions indicated by this symbol...

Page 10: ...this unit The operating instruction manual should be retained for future reference All warnings on the device and in the documentation manuals should be adhered to All instructions for operating and u...

Page 11: ...cabinet and the back or bottom are provided for ventilation to ensure reliable operation of the product and to protect it from overheating these openings must not be blocked or covered Exposing flamma...

Page 12: ...ally trained personnel due to the dangers of electrical shock Do not attempt to service this device yourself as opening or removing covers may expose you to dangerous voltage potential and risk of ele...

Page 13: ...light pressure Rinse with clean water and dry by blotting with a damp lint free cloth or chamois Always use a clean new lint free cloth for cleaning the screens s front side Do not clean with the sam...

Page 14: ...ll All connections power network should be available and functional before start of the installation 2 2 Environmental conditions 2 2 1 General conditions The temperature and the humidity in the contr...

Page 15: ...ch foot The total construction has to be fixed to the floor Typical M10 plugs will be mounted in holes in the floor If raised floor false floor is used it s advised to put the construction on the conc...

Page 16: ...mm a scaffold or tower wagon will be required This equipment must be able to reach the top of the wall In case no HOIST is ordered and wall is more than 2500 mm high equipment must be foreseen to load...

Page 17: ...dimensions The installation room must be sufficient high Sufficient space recommended 350mm from top of the screen to finished ceiling must be provided above the OverView cDG67 DL units The functional...

Page 18: ...each OverView cDG67 DL unit over the complete width This area must be permanently accessible The exact regulations for such a maintenance area can be obtained from the specifications for working prem...

Page 19: ...____________________________________________ 2 6 2 10 Built in configuration When the OverView cDG67 DL is integrated in a wall mind the following recommendations Leave a gap of 100mm around the scree...

Page 20: ...rd 50m 1 pencil 1 stanley knife 13 10 8 7 30 5 4 2 10 mm All connections between plain metal e g corner brackets and the profiles have to be made with nippled hammer bolts long hammer bolts All connec...

Page 21: ...hen connecting the profiles make sure to use nippled hammer bolts long hammer bolts 25mm bolts long hammer bolts 25mm bolts long hammer bolts 25mm bolts long hammer bolts 25mm PA01 Use profile r810237...

Page 22: ...____________________ 3 3 PA03L PA03R Notice to make both a left and right preassembly PA03L and PA03R Use jig JP01 to place the brackets 45mm PA04 When attaching the KaKu brackets pay special attentio...

Page 23: ...76624 installation manual Revision 03 August 2005 ________________________________________________________________ 3 4 PA05 Use jig JP01 to place the brackets 45mm PA06L PA06R When assembling PA06 not...

Page 24: ...he wall is positioned in place then start mounting the first connection brackets The bracket is aligned to the corner bracket The type of bracket is defined by the curvature definition of the wall see...

Page 25: ...ext step 02 structure by means of the respective connection brackets Level this column and repeat this step for the remaining number of columns ASM04 When all columns are placed according to the wall...

Page 26: ...3 7 ASM05 After placing PA04 you can start assembling all x profiles l 1278 mm r840380 ASM06 When all columns are placed according to the wall footprint you can start assembling the rows by mounting...

Page 27: ...tes Start with assembling the horizontal stitch plates Hook the horizontal stitch plates R814267 and R814270 into each other and attach them to the structure on top of the horizontal screen frame prof...

Page 28: ...een requires special trained personnel In case of a two row configuration use a scaffold or a height worker Lenticular the darkest screen the somehow shiny smooth side is the public side The pearly sa...

Page 29: ...August 2005 ______________________________________________________________ 3 10 SCR04 Notice that only the black plastic horizontal stitch borders are constant in each wall configuration the vertical...

Page 30: ...Ku brackets mind the orientation as shown in the picture User B263667 M8x10 to fasten the profiles Do not tighten the screws already Make sure that the 30 30 profile can still be rotated around its a...

Page 31: ...______________________ 3 12 MIR02 Pull the mirror against the horizontal profile and bolt it onto the inside of the structure as shown on the right MIR03 Use the mirror jig to place the mirror in its...

Page 32: ...case coated material is fixed with In case coated material is fixed with In case coated material is fixed with In case coated material is fixed with ha ha ha ham m m mmer bolts to the profile Make su...

Page 33: ...abling of the illumination unit see schematics The power strip includes 6xIEC 320 sockets and is rated for a max current of 10A This means In countries using 220V up to six power cables of OverView D...

Page 34: ...the contact washer also has pins to provide proper contact The zinc plated nut is screwed about 10mm to the hammer bolt Grounding is done on the rear side of the structure The grounding wire is mounte...

Page 35: ...corrective measurements have to be taken At least one of the hammer bolts to fix the corner brackets for connecting the profiles is a nippled hammer bolt The connection brackets between two columns a...

Page 36: ...le Usually the stabilization corner is fixed by means of an M10 plug In case of false floor the wall has to be fixed to the concrete floor by means of thread rods nuts and anchors To increase stabilit...

Page 37: ...bracket onto the position points of the 30 60 profile Then fix the PU on the profile with three B361320 DIN912 M6x35 ENG02 Continue installing the illumination unit IU Make sure that two M6x7 are moun...

Page 38: ...the first slot of the 30 30 profile and fixed to the engine profile by M6x7 Pay attention not too tighten the screws since you need to install the engine shielding to know the right position of the f...

Page 39: ...erView cDG67 DL R5976624 installation manual Revision 03 August 2005 ______________________________________________________________ 3 20 ENG05 For final adjustment of the projection unit you need to r...

Page 40: ...7 DL R5976624 installation manual Revision 03 August 2005 ______________________________________________________________ 3 21 3 8 Cabling of the engine CBL01 Look at the above general connection diagr...

Page 41: ...es from the illumination unit and the projection unit and start the fan Run the system in standby Do not switch on the lamps The fans should run for about 5 minutes before continuing Then re attach th...

Page 42: ...rning OP06 Turn the securing ring until its hooks click round the guide rods Close the lamp door Use the screw driver and lock the lamp door by turning the screw a quarter turn clockwise The Serial Nu...

Page 43: ...rView D it is mandatory that you check if the default lamp driver Compact is the correct one for your system Select Service Maintenance Lamp driver A list with the lamp drivers of the different versio...

Page 44: ...in power by pressing ON power switch Wait at least half a minute while the fan is blowing Switch on the lamp by pressing START lamp switch The last 3 steps have to be repeated for each module ADJ02 Th...

Page 45: ...he border of the screen Turn the adjustment screw rotation clockwise counterclockwise until the horizontal lines gets parallel to the border of the screen Turn the adjustment screws for horizontal ver...

Page 46: ...r focus lock the focus ring still shows some clearance after locking This due to the mechanical design of the lens Anyway the focus is fixed 5 2 fixation screws for zoom lock 6 Fixation screws for scr...

Page 47: ...xation screws for zoom lock 6 2 fixation screws for focus lock the focus ring still shows some clearance after locking This due to the mechanical design of the lens Anyway the focus is fixed The proje...

Page 48: ...g of the projection engine All screws mounted on the level indicated by a black arrow are NOT to be touched These screws are fixation screws for the entire projection lens or screws required for the S...

Page 49: ...tion lens to adjust focus and size there are adjustment screws to correct distortions The following picture gives an overview about the position and the function of the adjustment screws Figure 5 5 to...

Page 50: ...ed via the lock ring Figure 5 7 Lock ring Unlock the system loosen the lock ring Loosen the screen size adaptation lock screws and the zoom lock screws on the projection lens Loosen slightly the secur...

Page 51: ...ze The wrong picture size looks like this or similar Figure 5 8 Rear view picture size too big Turn the zoom adjustment ring at the lens Figure 5 1 counterclockwise to decrease the size of the picture...

Page 52: ...distortion looks like this or similar Figure 5 11 Rear view vertical trapezoid Turn the adjustment screw V1 counterclockwise Figure 5 5 and V2 clockwise until the vertical lines gets parallel to the...

Page 53: ...distortion looks like this or similar Figure 5 13 Rear view horizontal trapezoid Turn the adjustment screw H1 counterclockwise Figure 5 5 and H2 clockwise until the vertical lines gets parallel to th...

Page 54: ...ion The distortion rotation looks like this or similar Figure 5 15 Rear view rotation Turn the rotation adjustment screw Figure 5 6 F clockwise until the horizontal lines gets parallel to the border o...

Page 55: ...picture shift may looks like this or similar Figure 5 17 Rear view horizontal position Use the adjustment screws for horizontal lens shift Figure 5 5 C Tighten the left and loosen the right screw to m...

Page 56: ...screw to move the picture downwards Figure 5 20 Use the adjustment screws for vertical lens shift Figure 5 5 D Loosen the top and tighten the lower screw to move the picture upwards 5 14 Locking the...

Page 57: ...ts to the profile Make sure to mer bolts to the profile Make sure to use the use the use the use the nippled hammer bolts and spring nippled hammer bolts and spring nippled hammer bolts and spring nip...

Page 58: ...______________________________________ 5 2 SLD03 In case of a curved wall configuration additional rear curved shielding is foreseen this is standard for 3 5 and 8 Use the shown order of assembly SLD0...

Page 59: ...irection on both sides of the structure for each screen The distance between the plastic parts has to be equally distributed On the horizontal top side the positions will be defined by the stitch plat...

Page 60: ...cro is found on the design trim parts Make sure to put the right pieces in the right place TRM03 The design trim is basically mounted in the same way as the standard trim The main difference is the wa...

Page 61: ...fine adjusted This is done via the IR Remote Control and the OSD or the respective commands via the RS 232 Remote Control 6 1 Data cables When connecting the projection modules with the graphical card...

Page 62: ...trols have no function for this projector 11 Picture controls Except for brightness and contrast these keys have no function for this projector The controls of brightness and contrast are only enabled...

Page 63: ...ate that the menu item hides a dialog box or a text box A dot indicates which option is selected Grayed out menus or items are not available in this software version 6 4 1 Navigating Use the cursor ke...

Page 64: ...imization should be done 6 5 2 Lamp Optimization Since the light is coupled into the light rod by means of a mirror the position of the mirror together with the actual lamp properties determine the li...

Page 65: ...ical system of the projector and is immediately triggered by selecting the command Lamp Optimization During this procedure the display gets dark for about 30seconds Use the cursor keys to highlight La...

Page 66: ...ce menu To access the service menu of the OSD proceed as follows Start the OSD Move the cursor to Brightness Figure 6 8 first step to activate the Service Menu Enter the access code via the numeric ke...

Page 67: ...he RS232 command interface and the IR Remote Control Unit will talk to a specific projector by means of this address By means of the common RC5 address the IR Remote Control can talk simultaneously to...

Page 68: ...play Wall split into two parts one with the common RC5 address 0 and one with the common RC5 address 1 6 6 1 1 Displaying a Projector Address by means of the Remote Control Unit Press the ADDRESS key...

Page 69: ...the digit buttons within 5 seconds after pushing the address key That address can be any digit between 0 and 9 6 6 2 RS232 baudrate Figure 6 13 Service Menu RS232 baud rate For servicing reasons high...

Page 70: ...s enter to select A list of available patterns is displayed Move the cursor key to select the desired pattern Press Enter to select The test pattern is applied The following table gives some recommend...

Page 71: ...licking on the double arrows increases 4 4 decreases 3 3 the values per 64 Clicking on the right most left most arrow sets the value to the maximum 1023 or minimum 0 Using the All button will manipula...

Page 72: ...djustment has to be done by CAST Only very experienced personnel in possession of a spectrometer should access this menu In case there is an urgent need to use this menu item make sure that White Peak...

Page 73: ...and white as well as the relative lumens of each color On the Color Coordinate Adjustment dialog this information is related to Measured CAST provides this information by measuring the factory colors...

Page 74: ...w next to the respective text field to get a list of the available options Parameter Possible value Parameter 1 Measured Desired Parameter 2 X coordinate should be within the measured triangle of the...

Page 75: ...n on the IR Remote Control Unit 6 6 4 2 White Peaking After changing the White Peaking Value the color adjustment has to be repeated The color correction model is only valid for one White Peaking Valu...

Page 76: ...e Peaking A dialog box is opened where the desired White Peaking Value can be entered Figure 6 19 Adjusting the White Peaking Value A White Peaking Value of 10 is related to the max White Peaking Fact...

Page 77: ...he TI gamma values gamma 2 7 should be used with utmost care Influence of White Peaking on Gamma For DLP projection engines which use the white segment and spoke light recapture the influence of the g...

Page 78: ...gment and full spoke light recapture White Peaking 1 These diagrams clearly show the influence of the White Peaking value on the gamma curve 0 20 40 60 80 100 0 32 64 96 128 160 192 224 White Peaking...

Page 79: ...ss distribution Changing the brightness setting requires the following steps Move to Service Color Brightnes Set Brightness Press Enter to select The following dialog box is displayed to show to selec...

Page 80: ...s the result of the measurement the DIS value cannot be modified it is read only Set Brightness Absolute controlled mode Figure 6 25 Dialog box Set Brightness absolute mode activated It is recommended...

Page 81: ...s that the dimmer cannot achieve the desired value but operates at his limits 100 or 50 respectively In this operation mode the commands of the Brightness menu are available Figure 6 27 Brightness men...

Page 82: ...depends on the position of the dimmer wheel Only dimmer positions between approx 1600 minimum brightness and approx 2600 maximum brightness can be addressed The dimmer wheel can be enabled or disabled...

Page 83: ...y at its current position and even at reboot no search for the home position of the dimmer is performed In this mode the addressing of reference slits on the dimmer wheel will not be available to the...

Page 84: ...on Factor is determined by CAST Only experienced user equiped with a lux meter should change the value All DIS values that are displayed and used in the projector are composed by the raw data of the D...

Page 85: ...on Factor and if no CAST is available To determine the DIS Calibratin Factor it is mandatory to set the DIS correction factor to 0 0 This has to be done in the menu Color Brightness Set Brightness To...

Page 86: ...rojection engine is fixed and defined as Front Ceiling However in case your picture is displayed upside down it might be recommended to check the orientation set on this menu The other orientations ar...

Page 87: ...s value In case of color wheel exchange a new delay value has to be entered by the support engineer This specific delay value will be shipped together with the spare color wheel To enter a new delay v...

Page 88: ...ing can be done for the projection unit and for the illumination unit After the Restore command for the respective device all adjustments will be lost To restore the parameters set in production Move...

Page 89: ...warning pops up to inform that the user settings will be lost Select Yes to restore the production settings select No to abort the procedure Figure 6 39 warning about the loss of the user settings 6 6...

Page 90: ...________________________________________________ 6 30 6 6 6 4 Restart Projector Selecting this command does a switch off cool down switch on sequence Figure 6 41 Service Maintenance Restart Projector...

Page 91: ...ecting this entry displays a list with the lamp drivers of the different versions of the illumination unit Figure 6 43 Service Maintenance Lamp driver Selecting this command opens a dialog to select t...

Page 92: ...not be avoided During ignition of the lamp some color alternation on the screen will show up for about one second This behavior can be observed When the projector is in cold standby and is switched to...

Page 93: ...___________________________________________________________ 6 33 6 6 8 I2C Diagnostics igure 6 47 Service Maintenance I2C Diagnostics This command displays the I2C Diagnositc table of the devices incl...

Page 94: ...n performing a reference search Thus during normal operation the life time of the dimmer sensor could be enhanced by shutting off the power However the effects of this have not yet been investigated t...

Page 95: ...s blocked for communication Since this might be annoying in some cases the new functionalities Save now and Auto Save have been introduced Auto Save allows to disable or enable the regularly saving pr...

Page 96: ...___________ 6 36 6 6 11 Freeze Figure 6 53 Service menu Freeze This new function allows to freeze the current picture The picture will be stored in the formatter board at the end of the data treatemen...

Page 97: ...will disappear and the IR will be disabled This function is intended to be used to close a service maintenance session It goes without saying that it is impossible to re enable IR control by using the...

Page 98: ...ust 2005 ______________________________________________________________ 6 38 6 6 13 Lamps Figure 6 55 Service Menu Lamps 6 6 13 1 Clear Lamp History Clear Lamp History will erase all former data of al...

Page 99: ...Serial number These two commands together allow exchanging lamps within a Display Wall and keep tracking of their runtimes Figure 6 57 Service Lamps Write Lamp Runtime 6 6 13 3 Read Lamp Voltage This...

Page 100: ...this menu the limit for a Lamp Runtime Warning can be set in the range 0 hours to 15000 hours Default value is 6000 hours nominal operation time of the 120W UHP lamps Move the cursor key to Runtime W...

Page 101: ...tandby mode the warning pops up if the operation time of one of the lamps exceed the specified value In Cold Standby mode the warning pops up if the operation time of the active lamp exceeds the speci...

Page 102: ...installation manual Revision 03 August 2005 ______________________________________________________________ 6 42 6 6 14 Version Figure 6 63 Service menu Version Select this command to see the release s...

Page 103: ...accessible with an authorization code Figure 6 65 Service menu More To access the Hot Standby option Use the cursor key to highlight More Press Enter to select A dialog box opens to enter the Authoriz...

Page 104: ...____________________________________ 6 44 The correct Authorization Code opens a dialog box to enable On disable Off Hot Standby Mode Figure 6 67 dialog box to switch on off Hot Standby functionality...

Page 105: ...and the LED s of the lamp doors The manual user interface is intended to operate the projection module when servicing The trained Barco support technicians can analyze errors by evaluating the status...

Page 106: ...e release of the switch for at lease 0 5s In case the power switch A is off there is no reaction Projector status Power LED Action Push time Function Up switching on the projector Standby no error red...

Page 107: ...Projector status Power LED Action Function Up Lamp Top becomes active lift is going down Standby no error red static Down Lamp bottom becomes active lift is going up Up Toggling between the status le...

Page 108: ...On for acknowledge Red Blinking Fast Projector off Standby because of a Critical Error Service required after service press Standby Switch On for acknowledge Green Blinking Fast Projector is in Opera...

Page 109: ...amp is cooling down Top LED status LED of Lamp Top Red blinking slowly lamp is switched off cooled down an error occurred service required Red Static lamp is switched off cooled down Green Static lamp...

Page 110: ...______________________________________________________ 8 1 8 Hot Line 8 1 Address Feel free to contact us if you have any further questions BARCO N V Projection Systems Europe Noordlaan 5 B 8520 Kuurn...

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