background image

Pre-Assembly  Instructions  For  Your  Safety

    WARNING

CAUTION

!

!

Failure to comply with these instructions may result
in a  hazardous situation which,  if not avoided, may
result  in  injury.

For  safe  operation  ensure the  Gas  Valve  Assembly
Orifice  is  inside  the  Burner  Tube  before  using  your
grill.  (See  figure).  If  the  Orifice  is  not  inside  the
Burner  Tube,  lighting  the  Burner  may  cause
explosion  and/or  fire  resulting  in  serious  bodily
injury  and/or  property  damage.

METHOD  1:  Bend  a  stiff  wire  or  wire  coat  hanger
into  a  small  hook  as  shown  and  run  the  hook
through  the  Burner  Tube  and  inside  the  Burner
several  times  to  remove  debris.

METHOD 2: Use a bottle brush with a flexible handle
and  run  the  brush  through  the  Burner  Tube  and
inside  the  Burner  several  times  to  remove  any
debris.

METHOD  3:  Use  an  air  hose  to  force  air  through
each  Burner  Tube.  The  forced  air  should  pass
debris  or  obstructions  through  the  Burner  and  out
the  Ports.

TO CLEAN BURNER TUBE,
INSERT HOOK
HERE

Burner  Tube

9

3

Burner  Port

Foot

1.

2.

3.

4. Refer  to  the  figure  below  and  perform  one  of  these

3  cleaning  methods:

Carefully lift  each  Burner up  and  away  from  the  Gas
Valve Orifice.

Check and clean Burner/Venturi Tubes for insects and
insect nests. A clogged tube can lead to a fire beneath
the grill.

Spiders  and  small  insects  can  spin  webs  and  nest
in  the  grill  Burner  Tubes  during  transit  and  ware-
housing  which  can  lead  to  a  gas  flow  obstruction
resulting  in  a  fire  in  and  around  the  Burner  Tubes.
This  type  of  "FLASHBACK  FIRE"  can  cause  serious
grill  damage  and  create  an  unsafe  operating  con-
dition  for  the  user.

To  reduce  the  chance  of  FLASHBACK  FIRE
you must clean the Burner Tubes as follows
before  initial  use. 

Also  do  this  at  least  once  a

month  in  summer  and  fall  or  whenever  spiders  are
active  in  your  area,  and  if  your  grill  has  not  been
used  for  an  extended  period  of  time.

Remove the screws from the rear of each Main Burner
using a Phillips Head Screwdriver.

WARNING: 

Grease can get very hot.  Always handle the Grease

Tray  with  a  flame  retardant  BBQ  mitt.  Before  removing  the
Tray,  always  be  sure  that  the  grill  has  properly  cooled.  Be
aware  that  the  Tray  does  contain  grease  and  be  extremely
careful when removing the Tray to prevent spillage. Failure to
follow  these  instructions  could  cause  serious  bodily  injury  or
property  damage.

Grill  Installation  Codes

The  installation  must  conform  with  local  codes  or,  in  the
absence  of  local  codes,  with  either  the  National  Fuel  Gas
Code,  ANSI  Z223.1/NFPA  54,  Natural  Gas  and  Propance
Installation  Code,  CSA  B149.1,  or  Propane  Storage  and
Handling  Code,  B149.2.

PRE-ASSEMBLY

Read and perform the following pre-assembly instruc-
tions:

Tools Required for Assembly

:

protective  work  gloves
protective  eyewear

You  will  need  assistance  from  2  people  to  handle  the
grill  head  and  other  large,  heavy  parts.

Open  lid  of  shipping  carton.  Remove  top  sheet  of
cardboard  and  packing  materials.  Lay  cardboard  sheet
on  floor  and  use  as  a  work  surface  to  protect  floor  and
grill  parts  from  scratches.

You  may  slice  the  carton  front  corners  with  a  utility  knife
to  lay  open  the  carton  front  panel.  This  allows  you  to
raise  the  Lid  and  remove  the  components  packed  in-
side,  making  it  easier  to  lift.

Use the Hardware and Part Diagrams  to ensure all  items
are  included  and  free  of  damage.

Do  not  throw  away  the  bags  of  hardware  that  are  in-
cluded  with  boxed  parts.  These  are  required  for  assem-
bly.

Do  not  assemble  or  operate  the  grill  if  it  appears  dam-
aged.  If  there  are  damaged  or  missing  parts  when  you
unpack  the  shipping  box  or  you  have  questions  during
the  assembly  process  call 

1-877-934-7455

  M-F  8AM-

4:30PM  CST  for  assistance.

    CAUTION

!

When using electrical appliances, basic safety
precautions  should  always  be  used.

!

Orifice

 Burner Tube

Gas  Valve  Assembly

Phillips  Head  Screwdriver

Summary of Contents for Grand Turbo B3810ALP

Page 1: ...ever obstruct the flow of ventilation air around your gas grill housing Never disconnect the gas regulator or any gas fitting while your grill is lit A lit grill can ignite leaking gas and cause a fire or explosion which couldresult in propertydamage personal injury or death Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ WARNING Ÿ Grill Information Center Ÿ Ÿ NOTETO ASSEMBLER INSTALLER Leave thismanual with the consumer NOTETOCONSU...

Page 2: ... this product contain chemicals known to the State of Cali fornia to cause cancer birth defects or other reproduc tive harm Brass components on the grill such as hose fittings propane cylinder valves sold separately and burner valve stems contain lead which is known to the State of California to cause cancer birth defects or other reproductive harm Never use charcoal or lighter fluid in this gas g...

Page 3: ...f your grill has not been used for an extended period of time Remove the screws from the rear of each Main Burner using a Phillips Head Screwdriver WARNING Grease can get veryhot Always handle the Grease Tray with a flame retardant BBQ mitt Before removing the Tray always be sure that the grill has properly cooled Be aware that the Tray does contain grease and be extremely careful when removing th...

Page 4: ...ls Install Transformer Bracket to the Left Panel of the Bowl Frame for B3810BLP NG Models Already installed in the Left Cart Side Panel Trim Plate Already installed in the Left Right Panels of Bowl Frame Phillips Head Screw 1 4 x1 2 Qty 4 Part S112G04081 Already installed in the Left Right Panels of the Bowl Frame Flange Nut 1 4 Qty 4 PPart S362G04061 Hardware Parts List for B3810ALP NG Cart Model...

Page 5: ...04081 Phillips Head Screw 1 4 x1 2 2 S112G03081 Phillips Head Screw 3 16 x1 2 12 Install Left and Right Cart Side Panel Trim Plates for BAI10ALP NG Models Already installed in the Left and Right Cart Side Panel Trim Plates Install Rear Trim Panel for BAI10BLP NG Models Install Bowl to Cart for BAI10ALP NG Models Already installed in the Bowl Panel Outside Rear Install Transformer Bracket to the Le...

Page 6: ...A6 A3 A4 A1 55 17 A2 A8 A5 40 41 43A 44 45 46 47 42B 91 90 23 21 20 24B 25 26 30 33 37A 39 38 37 36 35A 34 31A 29 28 92 89 88 87 86 63 50 48 53 54 52 58 60 74 57 60 62 49 59 51 75 77B 78 79 80 81 82 76 85 84 70 69 72 71 66 65 68 67 73 59 61 64 83 77A 93 97 94 96 95 35B 32 11 56B Optional 42A 31B 69 70 98 98 56A 43B ...

Page 7: ... Grill Bowl P00713586C P00713586C 1 26 Bowl Frame P00739476C P00739476C 1 27 Extension Fitting Bracket P03328058C P03328058C 1 28 Extension Fitting Bracket Support P03328059C P03328059C 1 29 Heat Shield Bracket Left P03328073C P03328073C 1 30 Heat Shield Bracket Right P03328074C P03328074C 1 Gas Valve Manifold Assembly LPG Y0060624 Y0060624 1 Gas Valve Manifold Assembly NG Y0060625 Y0060625 1 31B ...

Page 8: ...ront Left Rear P05327063H N A 2 71 Caster 2 5 in without Brake P05117007E N A 2 72 Caster 2 5 in with Brake Rear P05110001E N A 2 73 Spice Basket P05203001A N A 1 74 Cart Side Panel Left Trim Plate P07509010A N A 1 75 Side Burner Body P01108014B N A 1 76 Side Burner Bracket Assembly P02215105A N A 1 77A Side Burner P02004040B N A 1 77B Side Burner Cap P02013059E N A 1 78 Pot Support P00815008A N A...

Page 9: ...e Burner Assembly NG Y0030031 Y0030031 1 A4 Light 12V 10W P05352003B P05352003B 2 A5 Light Cover P05352004E P05352004E 2 A6 Rotisserie Burner Thermocouple P05305068A P05305068A 1 A7 Rotisserie Burner Electrode P02614015C P02614015C 1 A8 Rotisserie Burner Thermocouple Bracket P03328050C P03328050C 1 B1 Trim Panel Left N A P07505002A 1 B2 Trim Panel Right N A P07504002A 1 B3 Trim Panel Rear N A P075...

Page 10: ...4 7 9B 58 17 A1 A5 A4 A3 A7 A9 26A 23 19 21 28 30 37A 38 41 39 40 37A 36 35A 34 33 32 31 29 27 22 20 26B 25 24 A8 A2 A6 43 44 45 46 47 48 49 50 88 87 35B 37B 89 86 85 84 83 68 53 66 90 51 56A 56B 55 61 62 54 82 75 77 76 81 74 67 69 63 60 65 52 62 80 79 73 72 70B 70A 71 78 63 64 91 59B Optional 57 42 59A ...

Page 11: ...6A 2 24 Burner Bracket P02216024A P02216024A 1 25 Grease Tray Heat Shield P06904008C P06904008C 1 26A Lid Spring Left P05551001M P05551001M 1 26B Lid Spring Right P05551002M P05551002M 1 27 Bowl P00713576C P00713576C 1 28 Control Panel Frame Bracket P03306037C P03306037C 1 29 Name Plate P00407014C P00407014C 1 30 Regulator with Hose and Connector LPG N A P03620026A 1 31 Connection Wire Set P053520...

Page 12: ...eft Top P03314050C N A 1 69 Door Hinge Bracket Right Top P03314051C N A 1 70A Drawer Assembly Upper Y0420014 N A 1 70B Drawer Assembly Lower Y0420011 N A 1 71 Door Left P04302046A N A 1 72 Door Right P04303047A N A 1 73 Door Magnet P05323007M N A 2 74 Caster Seat Left Front Right Rear P05327062H N A 2 75 Caster Seat Right Front Left Rear P05327063H N A 2 76 Caster 2 5 in without Brake P05117007E N...

Page 13: ...eive the correct parts 1 Model and Serial Number see CSA label on grill 2 Part Number 3 Part Description 4 Quantity of parts needed 13 KEY DESCRIPTION BAI10ALP NG PART BAI10BLP NG PART QTY A5 Light Cover P05352004E P05352004E 2 A6 Thermocouple Water Shield P03327062C P03327062C 2 A7 Rotisserie Burner Electrode P02614015C P02614015C 2 A8 Rotisserie Burner Thermocouple P05305030A P05305030A 2 A9 Rot...

Page 14: ...assemblyorgrilloperation oriftherearedamagedormissing partswhen you unpack thisunit from the shipping box Call 1 877 934 7455 M F 8AM 4 30 PM CST KEY PART DESCRIPTION QTY Rot Roller Rot Thumbscrew 1 4 x1 2 Rot Spit Rot Holding Fork Rot Motor Bracket Rot Motor AC Rot Screw 3 16 x1 2 UNC Rot Washer 3 16 1 2 3 4 5 6 7 8 9 2 2 1 2 1 1 2 2 1 2 3 4 5 6 7 8 4 1 5 6 2 3 7 8 P05508181A S195G04081 P05508182...

Page 15: ...n you unpack thisunit from the shipping box Call 1 877 934 7455 M F 8AM 4 30 PM CST 1 4 3 2 6 8 5 7 Rotisserie Assembly Parts Diagram for BAI10ALP NG BAI10BLP NG KEY PART DESCRIPTION QTY Rot Roller Rot Thumbscrew 1 4 x1 2 Rot Spit Rot Holding Fork Rot Motor Bracket Rot Motor AC Rot Screw 3 16 x1 2 UNC Rot Washer 3 16 1 2 3 4 5 6 7 8 9 2 4 1 4 1 1 2 2 1 2 3 4 5 6 7 8 Rot Screw 3 16 x1 2 UNC Qty 2 P...

Page 16: ...Install the Grill Head onto the Cart for B3810ALP NG Models Flange Nut 1 4 Qty 2 Part S362G04061 Phillips Head Screw 1 4 x1 2 Qty 2 Part S112G04081 A B Hex Head Screw 1 4 x1 2 Qty 5 Part S162G04081 A B B A Phillips Head Screw 3 16 x1 2 Qty 6 Part S112G03081 Already installed in the Left Cart Side Panel Trim Plate Phillips Head Screw 3 16 x1 2 Qty 12 Part S112G03081 Already installed in the Left an...

Page 17: ...Outside Left before install ing the Left Side Shelf see A in diagram Reserve this screw for later step Install the Left Side Shelf onto the Bowl Panel Outside Left using 4 Phillips Head Screws 1 4 x1 2 and the reserved Pan Head Screw 3 16 x1 2 from the previous step Tighten the screws securely Repeat for the Right Side Shelf Phillips Head Screw 1 4 x1 2 Qty 10 Part S112G04081 A A Phillips Head Scr...

Page 18: ... the Bowl Frame as shown Reserve this screw for later step Install the Side Burner Lid Chain onto the Rear Bowl Panel using the reserved Phillips Head Screw 1 4 x1 2 from the previous step Phillips Head Screw 1 4 x1 2 Qty 1 Part S112G04081 Already installed in the Rear Panel of the Bowl Frame Install Transformer Plug into Transformer Socket and tighten securely Install the Transformer onto the Lef...

Page 19: ... Flange Nuts 1 4 see A Tighten securely as shown Repeat for the Right Trim Panel 1 2 Install Rear Trim Panel for BAI10BLP NG Models Remove the preassembled 6 Pan Head Screws 3 16 x1 2 see A in diagram and 2 Phillips Head Screws 1 4 x1 2 see B in diagram on the Bowl Panel Outside Rear Install the 6 Pan Head Screws 3 16 x1 2 half way Place the Rear Trim Panel onto the 6 half installed Screws Press t...

Page 20: ...to make one hole on your Rear Island Panel not included Make sure the cord doesn t touch the ground Plug the Transformer into the power source Push the Left Light Switch on the Control Panel to turn on the Grill Lights Push the Right Light Switch on the Control Panel to turn on the Control Panel LED Lights Fig 2 Fig 3 Fig 4 2 Install Grill Head With the help of your assistants place the Grill Head...

Page 21: ...Steel Tube not included in this unit to the manifold Next insert the other end of the Stainless Steel Tube through the hole on the Island s Side Panel Install the Stainless Steel Tube to the male fitting on the Bracket Install the Tank Tray Set onto the Island Bottom Panel using 3 Phillips Head Screws 3 16 x3 8 as shown in Fig 3 Place the LP Gas Tank into the Tank Tray Set so that the tank valve f...

Page 22: ...on Panel above the Gas Tank Fig 4 Tank Tray Set 5 22 24 21 1 17 19 5 Vent Openings must be at least 1 8 wide Install the Partition Panel not included in this unit onto the left island Make sure there is 22 24 of clearance between the partition panel and the Tank Holder Assembly CAUTION Build your grill island before installing the LP Gas Tank and Partition Panel Not included in this unit Refer to ...

Page 23: ...ce inside the Grill Head Push and turn Burner Control Knob to HI and you will hear a clicking sound as the burner is being ignited Your assistant should see a blue spark within each Gas Collector Box If a spark is present the Electrode Tips are properly positioned If no spark is seen the Spark Gap needs to be adjusted as follows This test will ensure that the Spark Electrode Tips are properly posi...

Page 24: ... play near your grill Always supervise children and pets if they are in the vicinity of the unit WARNING Keep fire extinguisher readily accessible In the event of a oil grease fire do not attempt to extinguish with water Use type B extinguisher or smother with dirt sand or baking soda In the event of rain turn off the burners and gas supply Wait for the grill to cool and then place a cover on it U...

Page 25: ...LP Gas tank section of this guide How to Leak Test your LP Gas Tank Use a clean paintbrush and a 50 50 mild soap and water solution For your safety Leak test new and exchanged LP Gas tanks BEFORE connecting one to your grill Always keep new and exchanged LP Gas tanks in an up right position during use transit or storage All leak tests must be repeated each time your LP Gas tank is exchanged or ref...

Page 26: ... the current standards The propane tank MUST NEVER be installed directly under the barbe cue NOTE The total of the upper ventilation openings must be a minimum of 20 sq inches The total of the lower ventilation openings must be a minimum of 10 sq inches Upper and lower ventilation open ings MUST BE PROVIDED on both sides of built in construction The top of the upper ventilations open ings must be ...

Page 27: ...art water Turn the grill Control Knobs to the full OFF position then turn the gas ON at source Apply the soap solution to all gas connections indicated by the arrows See diagram If bubbles appear in the soap solution the connections are not properly sealed Check each fitting and tighten or repair as necessary Type 1 connection per ANSI Z21 58a 2008 CSA 1 6a 2008 Quick Coupling Nut CAUTION When the...

Page 28: ...pply is being tested at high pressures This gas grill and its individual shutoff valve must be disconnected from the gas supply pipe system during any pressure testing of that system at pres sure in excess of 1 2 psi 3 5kpa Turn off your gas grill when the gas supply is being tested at low pressures The grill must be isolated from the gas supply pipe system by closing its individual manual shutoff...

Page 29: ...Burner Open LP Gas tank OFF HI LO for BAI10ALP NG BAI10BLP NG Models Infrared Burner Main Burner Rotisserie Burner Rotisserie Burner Rotisserie Burner Lighting Instructions Follow steps 1 through 5 of the Grill Lighting Instruc tions Push and turn Control Knob to HI and hold knob in Keep pressing and hold in 5 10 seconds before releasing If ignition does not occur in 5 seconds turn the Burner Cont...

Page 30: ...auto matically You may have to push and turn the control knob up to 3 or 4 times to light If ignition does not occur in 5 seconds turn the Burner Control s off wait 5 minutes and repeat the lighting procedure If ignition still does not occur turn the burner control s and gas source OFF Wait 5 minutes for gas to clear and then conduct a leak test of ALL gas connections and gas sources as explained ...

Page 31: ...n Center 1 877 934 7455 Monday Friday 8 00am 4 30pm CST Obstruction in Burner Tubes Correction Follow the Burner Tube cleaning procedure on page 36 of this Operator s Manual Misalignment of Ignitor on Burner Correction Check for proper position of the Electrode Tip as shown in steps 8 9 on page 23 The gap between the Spark Electrode Tip and Spark Receiver should be approximately 3 16 wide Adjust i...

Page 32: ...all instructions before initial use IMPORTANT When using electrical appliances basic safety precautions should always be used The Transformer is set for 120V 60Hz AC current input 12VAC 25W output The Light is set for 12V 10W Do not let children operate or play nearby your grill or Transformer Always supervise children and pets if they are in the vicinity of the unit Connecting Transformer Always ...

Page 33: ...own Place the food between the forks and tighten the Thumbscrews to keep the Holding Forks in position 3 Rotisserie Screw 3 16 x1 2 UNC Qty 2 Part S112G03084 Rotisserie Washer Qty 2 Part S411G03064 B3810ALP NG B3810BLP NG BAI10ALP NG BAI10BLP NG Outside of left grill bowl panel Outside of left grill bowl panel Thumbscrew 1 4 x1 2 Roller Holding Forks Spit Thumbscrew 1 4 x1 2 Roller Holding Forks S...

Page 34: ...eft side of your grill Place the right side of the Rotisserie Spit onto the Rollers installed in the Bowl Side Panel Trim Plate Right The Rollers will stabilize the Rotisserie during the cooking process and allow it to turn smoothly Plug the Rotisserie into an outlet and turn on to test 5 B3810ALP NG B3810BLP NG BAI10ALP NG BAI10BLP NG Rotisserie Motor Rotisserie Motor Motor Bracket Motor Bracket ...

Page 35: ...lames occasionallyto ensure proper flame pattern as shown below MAGNIFIED VIEW OF GRILL MAIN BURNER INFRARED BURNER AND ROTISSERIE BURNER FLAME THROUGH OPEN LID 35 CLEANING AND MAINTENANCE Before initial use and periodically thereafter wash your Cooking Grids in a mild soap and warm water solution You can use a wash cloth or vegetable brush to clean your Cooking Grids You should periodically wash ...

Page 36: ... 2 WARNING Tube Burner After each use of the main grill or infrared cooking zone it is necessary to burn off food particles and drippings which can clog Burner ports and reduce Burner perfor mance OPEN the grill Lid ignite the burner s and operate grill on Hi setting for 3 to 5 minutes You can close the Lid if only main Burners are lit but NEVER close the Lid over a lit Infrared Burner Use a nylon...

Page 37: ...two backyards are alike we offer these tips as general guidelines for your reference We recommend you moni tor your grill closely and rotate foods as needed to prevent overcooking and ensure the most delicious results every time To preheat main burners light your grill on HI lower the Lid and follow the recommended times below To pre heat the infrared burner the Lid must be open For high temperatu...

Page 38: ...h pieces are small enough to drop between the Cooking Grids Vegetables and Fruit Prepare your fruit or vegetables and brush with butter or basting sauce if desired To cook indirectly the food should be placed on the left or right side of your grill with the Burner lit on the opposite side and the grill lid down Or center your food on the Secondary Cooking Rack and light the outer grill Burners Eit...

Page 39: ...he primary grill burners will also sear meat the Infrared Burner produces a more intense and concentrated heat that sears the meat more quickly This quick searing produces a crisp and flavorful outer crust and locks in the meat s natural flavor and juices Follow the cooking guidelines provided Then take some time to experiment with your Infrared cooking zone Also read the Cooking Instructions on p...

Page 40: ...of excess fat Truss meat and poultry with cooking string to retain shape if desired Bacon strips can be used to cover the outside surface of lean meat and poultry to help prevent it from drying out Another method for keeping food moist during roasting is to put water in a cooking pan then cover with foil The foil should be removed for the first or the last part of the cooking time to ensure proper...

Page 41: ...he holding forks Test the balance as described before A rolled piece of meat requires the rotisserie skewer to be inserted through the center of the length of meat then se cured and balanced For meats that contain bones it is best to secure the rotis serie skewer diagonally through the meaty sections If pro truding bones or wings brown too quickly cover with pieces of foil Guide to Rotisserie Cook...

Page 42: ...s use only For your safety conversion kits are not available nor will we sell or otherwise provide parts or information to be used to convert your grill Any attempt to convert your grill is dangerous and will void your warranty If your ignition fails to work or your battery needs replac ing you can manually light your grill by paper match Insert a paper match into the silver Lighting Stick and fol...

Page 43: ...ural oxidation process and will not affect the short term performance of your grill To slow the rusting process on Cooking Grids we recommend greasing the grids before and after each cookout Use a brush to apply a thin layer of cooking oil or vegetable shortening onto each grid We do not suggest spray type oils unless they are specified for high temperature cooking If your Cooking Grids are Porcel...

Page 44: ...ages caused by flashback fire or grease fires as set out in the Operator s Manual This warranty does not cover scratches dents corrosion or discoloration caused by weather heat abrasive and chemical cleaners pool or spa chemicals and or any tools used in the assembly or installation of this unit This warranty does not cover paint loss surface rust corrosion or stainless steel discoloration which i...

Reviews: