Barbeques Galore Grand Turbo B3810ALP Manual Download Page 16 | Manualshive

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Assembly Instructions for B3810ALP/NG & BAI10ALP/NG

CAUTION

: W hile it is possible for one person to assemble this grill, obtain assistance from 2 people when han-

dling some of the larger, heavier pieces.

Remove Left Cart Side Panel Trim Plate and Drawers (for B3810ALP/NG)

Open the Left Door and remove the 6 Phillips Head Screws 3/16"x1/2" from the Left Cart Side Panel Trim Plate.
Remove the Left Cart Side Panel Trim Plate.
Push up black tenon on the left slide and push down black tenon on the right slide to remove the Upper Drawer.
Repeat for the Lower Drawer.

1-1

Remove Left and Right Cart Side Panel Trim Plates (for BAI10ALP/NG)

Open the Left Door and remove the 6 Phillips Head Screws 3/16"x1/2" from the Left Cart Side Panel Trim Plate.
Remove the Left Cart Side Panel Trim Plate.
Repeat for the Right Cart Side Panel Trim Plate.

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Install the Grill Head onto the Cart (for B3810ALP/NG Models)

Flange  Nut  1/4"
Qty.  2
Part  #  S362G04061

Phillips  Head  Screw
1/4"x1/2"
Qty.  2
Part  #  S112G04081

A

B

Hex  Head  Screw
1/4"x1/2"
Qty.  5
Part  #  S162G04081

A

B

B

A

Phillips  Head  Screw  3/16"x1/2"
Qty.  6
Part  #  S112G03081

Already installed in the Left Cart Side

Panel Trim Plate

Phillips  Head  Screw  3/16"x1/2"
Qty.  12
Part  #  S112G03081

Already installed in the Left and Right

Cart Side Panel Trim Plates

With  the  help  of  your  assistants,  lift  the  Grill  Head  onto  the  top  of  the  Cart
so  that  the  bottom  of  the  Grill  Head  sits  on  the  Cart  Top  Shelf.  Make  sure
the  LP  Regulator  goes  through  the  hole  on  the  Cart  Top  Shelf.
Remove  the  Grease  Tray  from  the  bottom  of  the  Grill  Head.
Insert  5  Hex  Head  Screws  1/4"x1/2"  into  the  5  holes  on  the  Cart  Top  Shelf
and  tighten  securely.
Insert  2  Phillips  Head  Screws  1/4"x1/2"  into  the  2  holes  on  the  Left  and  Right
Panel  of  the  Bowl  Frame.  Secure  the  screws  by  installing  2  Flange  Nuts
1/4"  (See  diagram).
Replace  Left  Side  Trim  Panel  Trim  Plate,  Drawers,  and  Grease  Tray.

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Summary of Contents for Grand Turbo B3810ALP

Page 1: ...ever obstruct the flow of ventilation air around your gas grill housing Never disconnect the gas regulator or any gas fitting while your grill is lit A lit grill can ignite leaking gas and cause a fire or explosion which couldresult in propertydamage personal injury or death Ÿ Ÿ Ÿ Ÿ Ÿ Ÿ WARNING Ÿ Grill Information Center Ÿ Ÿ NOTETO ASSEMBLER INSTALLER Leave thismanual with the consumer NOTETOCONSU...

Page 2: ... this product contain chemicals known to the State of Cali fornia to cause cancer birth defects or other reproduc tive harm Brass components on the grill such as hose fittings propane cylinder valves sold separately and burner valve stems contain lead which is known to the State of California to cause cancer birth defects or other reproductive harm Never use charcoal or lighter fluid in this gas g...

Page 3: ...f your grill has not been used for an extended period of time Remove the screws from the rear of each Main Burner using a Phillips Head Screwdriver WARNING Grease can get veryhot Always handle the Grease Tray with a flame retardant BBQ mitt Before removing the Tray always be sure that the grill has properly cooled Be aware that the Tray does contain grease and be extremely careful when removing th...

Page 4: ...ls Install Transformer Bracket to the Left Panel of the Bowl Frame for B3810BLP NG Models Already installed in the Left Cart Side Panel Trim Plate Already installed in the Left Right Panels of Bowl Frame Phillips Head Screw 1 4 x1 2 Qty 4 Part S112G04081 Already installed in the Left Right Panels of the Bowl Frame Flange Nut 1 4 Qty 4 PPart S362G04061 Hardware Parts List for B3810ALP NG Cart Model...

Page 5: ...04081 Phillips Head Screw 1 4 x1 2 2 S112G03081 Phillips Head Screw 3 16 x1 2 12 Install Left and Right Cart Side Panel Trim Plates for BAI10ALP NG Models Already installed in the Left and Right Cart Side Panel Trim Plates Install Rear Trim Panel for BAI10BLP NG Models Install Bowl to Cart for BAI10ALP NG Models Already installed in the Bowl Panel Outside Rear Install Transformer Bracket to the Le...

Page 6: ...A6 A3 A4 A1 55 17 A2 A8 A5 40 41 43A 44 45 46 47 42B 91 90 23 21 20 24B 25 26 30 33 37A 39 38 37 36 35A 34 31A 29 28 92 89 88 87 86 63 50 48 53 54 52 58 60 74 57 60 62 49 59 51 75 77B 78 79 80 81 82 76 85 84 70 69 72 71 66 65 68 67 73 59 61 64 83 77A 93 97 94 96 95 35B 32 11 56B Optional 42A 31B 69 70 98 98 56A 43B ...

Page 7: ... Grill Bowl P00713586C P00713586C 1 26 Bowl Frame P00739476C P00739476C 1 27 Extension Fitting Bracket P03328058C P03328058C 1 28 Extension Fitting Bracket Support P03328059C P03328059C 1 29 Heat Shield Bracket Left P03328073C P03328073C 1 30 Heat Shield Bracket Right P03328074C P03328074C 1 Gas Valve Manifold Assembly LPG Y0060624 Y0060624 1 Gas Valve Manifold Assembly NG Y0060625 Y0060625 1 31B ...

Page 8: ...ront Left Rear P05327063H N A 2 71 Caster 2 5 in without Brake P05117007E N A 2 72 Caster 2 5 in with Brake Rear P05110001E N A 2 73 Spice Basket P05203001A N A 1 74 Cart Side Panel Left Trim Plate P07509010A N A 1 75 Side Burner Body P01108014B N A 1 76 Side Burner Bracket Assembly P02215105A N A 1 77A Side Burner P02004040B N A 1 77B Side Burner Cap P02013059E N A 1 78 Pot Support P00815008A N A...

Page 9: ...e Burner Assembly NG Y0030031 Y0030031 1 A4 Light 12V 10W P05352003B P05352003B 2 A5 Light Cover P05352004E P05352004E 2 A6 Rotisserie Burner Thermocouple P05305068A P05305068A 1 A7 Rotisserie Burner Electrode P02614015C P02614015C 1 A8 Rotisserie Burner Thermocouple Bracket P03328050C P03328050C 1 B1 Trim Panel Left N A P07505002A 1 B2 Trim Panel Right N A P07504002A 1 B3 Trim Panel Rear N A P075...

Page 10: ...4 7 9B 58 17 A1 A5 A4 A3 A7 A9 26A 23 19 21 28 30 37A 38 41 39 40 37A 36 35A 34 33 32 31 29 27 22 20 26B 25 24 A8 A2 A6 43 44 45 46 47 48 49 50 88 87 35B 37B 89 86 85 84 83 68 53 66 90 51 56A 56B 55 61 62 54 82 75 77 76 81 74 67 69 63 60 65 52 62 80 79 73 72 70B 70A 71 78 63 64 91 59B Optional 57 42 59A ...

Page 11: ...6A 2 24 Burner Bracket P02216024A P02216024A 1 25 Grease Tray Heat Shield P06904008C P06904008C 1 26A Lid Spring Left P05551001M P05551001M 1 26B Lid Spring Right P05551002M P05551002M 1 27 Bowl P00713576C P00713576C 1 28 Control Panel Frame Bracket P03306037C P03306037C 1 29 Name Plate P00407014C P00407014C 1 30 Regulator with Hose and Connector LPG N A P03620026A 1 31 Connection Wire Set P053520...

Page 12: ...eft Top P03314050C N A 1 69 Door Hinge Bracket Right Top P03314051C N A 1 70A Drawer Assembly Upper Y0420014 N A 1 70B Drawer Assembly Lower Y0420011 N A 1 71 Door Left P04302046A N A 1 72 Door Right P04303047A N A 1 73 Door Magnet P05323007M N A 2 74 Caster Seat Left Front Right Rear P05327062H N A 2 75 Caster Seat Right Front Left Rear P05327063H N A 2 76 Caster 2 5 in without Brake P05117007E N...

Page 13: ...eive the correct parts 1 Model and Serial Number see CSA label on grill 2 Part Number 3 Part Description 4 Quantity of parts needed 13 KEY DESCRIPTION BAI10ALP NG PART BAI10BLP NG PART QTY A5 Light Cover P05352004E P05352004E 2 A6 Thermocouple Water Shield P03327062C P03327062C 2 A7 Rotisserie Burner Electrode P02614015C P02614015C 2 A8 Rotisserie Burner Thermocouple P05305030A P05305030A 2 A9 Rot...

Page 14: ...assemblyorgrilloperation oriftherearedamagedormissing partswhen you unpack thisunit from the shipping box Call 1 877 934 7455 M F 8AM 4 30 PM CST KEY PART DESCRIPTION QTY Rot Roller Rot Thumbscrew 1 4 x1 2 Rot Spit Rot Holding Fork Rot Motor Bracket Rot Motor AC Rot Screw 3 16 x1 2 UNC Rot Washer 3 16 1 2 3 4 5 6 7 8 9 2 2 1 2 1 1 2 2 1 2 3 4 5 6 7 8 4 1 5 6 2 3 7 8 P05508181A S195G04081 P05508182...

Page 15: ...n you unpack thisunit from the shipping box Call 1 877 934 7455 M F 8AM 4 30 PM CST 1 4 3 2 6 8 5 7 Rotisserie Assembly Parts Diagram for BAI10ALP NG BAI10BLP NG KEY PART DESCRIPTION QTY Rot Roller Rot Thumbscrew 1 4 x1 2 Rot Spit Rot Holding Fork Rot Motor Bracket Rot Motor AC Rot Screw 3 16 x1 2 UNC Rot Washer 3 16 1 2 3 4 5 6 7 8 9 2 4 1 4 1 1 2 2 1 2 3 4 5 6 7 8 Rot Screw 3 16 x1 2 UNC Qty 2 P...

Page 16: ...Install the Grill Head onto the Cart for B3810ALP NG Models Flange Nut 1 4 Qty 2 Part S362G04061 Phillips Head Screw 1 4 x1 2 Qty 2 Part S112G04081 A B Hex Head Screw 1 4 x1 2 Qty 5 Part S162G04081 A B B A Phillips Head Screw 3 16 x1 2 Qty 6 Part S112G03081 Already installed in the Left Cart Side Panel Trim Plate Phillips Head Screw 3 16 x1 2 Qty 12 Part S112G03081 Already installed in the Left an...

Page 17: ...Outside Left before install ing the Left Side Shelf see A in diagram Reserve this screw for later step Install the Left Side Shelf onto the Bowl Panel Outside Left using 4 Phillips Head Screws 1 4 x1 2 and the reserved Pan Head Screw 3 16 x1 2 from the previous step Tighten the screws securely Repeat for the Right Side Shelf Phillips Head Screw 1 4 x1 2 Qty 10 Part S112G04081 A A Phillips Head Scr...

Page 18: ... the Bowl Frame as shown Reserve this screw for later step Install the Side Burner Lid Chain onto the Rear Bowl Panel using the reserved Phillips Head Screw 1 4 x1 2 from the previous step Phillips Head Screw 1 4 x1 2 Qty 1 Part S112G04081 Already installed in the Rear Panel of the Bowl Frame Install Transformer Plug into Transformer Socket and tighten securely Install the Transformer onto the Lef...

Page 19: ... Flange Nuts 1 4 see A Tighten securely as shown Repeat for the Right Trim Panel 1 2 Install Rear Trim Panel for BAI10BLP NG Models Remove the preassembled 6 Pan Head Screws 3 16 x1 2 see A in diagram and 2 Phillips Head Screws 1 4 x1 2 see B in diagram on the Bowl Panel Outside Rear Install the 6 Pan Head Screws 3 16 x1 2 half way Place the Rear Trim Panel onto the 6 half installed Screws Press t...

Page 20: ...to make one hole on your Rear Island Panel not included Make sure the cord doesn t touch the ground Plug the Transformer into the power source Push the Left Light Switch on the Control Panel to turn on the Grill Lights Push the Right Light Switch on the Control Panel to turn on the Control Panel LED Lights Fig 2 Fig 3 Fig 4 2 Install Grill Head With the help of your assistants place the Grill Head...

Page 21: ...Steel Tube not included in this unit to the manifold Next insert the other end of the Stainless Steel Tube through the hole on the Island s Side Panel Install the Stainless Steel Tube to the male fitting on the Bracket Install the Tank Tray Set onto the Island Bottom Panel using 3 Phillips Head Screws 3 16 x3 8 as shown in Fig 3 Place the LP Gas Tank into the Tank Tray Set so that the tank valve f...

Page 22: ...on Panel above the Gas Tank Fig 4 Tank Tray Set 5 22 24 21 1 17 19 5 Vent Openings must be at least 1 8 wide Install the Partition Panel not included in this unit onto the left island Make sure there is 22 24 of clearance between the partition panel and the Tank Holder Assembly CAUTION Build your grill island before installing the LP Gas Tank and Partition Panel Not included in this unit Refer to ...

Page 23: ...ce inside the Grill Head Push and turn Burner Control Knob to HI and you will hear a clicking sound as the burner is being ignited Your assistant should see a blue spark within each Gas Collector Box If a spark is present the Electrode Tips are properly positioned If no spark is seen the Spark Gap needs to be adjusted as follows This test will ensure that the Spark Electrode Tips are properly posi...

Page 24: ... play near your grill Always supervise children and pets if they are in the vicinity of the unit WARNING Keep fire extinguisher readily accessible In the event of a oil grease fire do not attempt to extinguish with water Use type B extinguisher or smother with dirt sand or baking soda In the event of rain turn off the burners and gas supply Wait for the grill to cool and then place a cover on it U...

Page 25: ...LP Gas tank section of this guide How to Leak Test your LP Gas Tank Use a clean paintbrush and a 50 50 mild soap and water solution For your safety Leak test new and exchanged LP Gas tanks BEFORE connecting one to your grill Always keep new and exchanged LP Gas tanks in an up right position during use transit or storage All leak tests must be repeated each time your LP Gas tank is exchanged or ref...

Page 26: ... the current standards The propane tank MUST NEVER be installed directly under the barbe cue NOTE The total of the upper ventilation openings must be a minimum of 20 sq inches The total of the lower ventilation openings must be a minimum of 10 sq inches Upper and lower ventilation open ings MUST BE PROVIDED on both sides of built in construction The top of the upper ventilations open ings must be ...

Page 27: ...art water Turn the grill Control Knobs to the full OFF position then turn the gas ON at source Apply the soap solution to all gas connections indicated by the arrows See diagram If bubbles appear in the soap solution the connections are not properly sealed Check each fitting and tighten or repair as necessary Type 1 connection per ANSI Z21 58a 2008 CSA 1 6a 2008 Quick Coupling Nut CAUTION When the...

Page 28: ...pply is being tested at high pressures This gas grill and its individual shutoff valve must be disconnected from the gas supply pipe system during any pressure testing of that system at pres sure in excess of 1 2 psi 3 5kpa Turn off your gas grill when the gas supply is being tested at low pressures The grill must be isolated from the gas supply pipe system by closing its individual manual shutoff...

Page 29: ...Burner Open LP Gas tank OFF HI LO for BAI10ALP NG BAI10BLP NG Models Infrared Burner Main Burner Rotisserie Burner Rotisserie Burner Rotisserie Burner Lighting Instructions Follow steps 1 through 5 of the Grill Lighting Instruc tions Push and turn Control Knob to HI and hold knob in Keep pressing and hold in 5 10 seconds before releasing If ignition does not occur in 5 seconds turn the Burner Cont...

Page 30: ...auto matically You may have to push and turn the control knob up to 3 or 4 times to light If ignition does not occur in 5 seconds turn the Burner Control s off wait 5 minutes and repeat the lighting procedure If ignition still does not occur turn the burner control s and gas source OFF Wait 5 minutes for gas to clear and then conduct a leak test of ALL gas connections and gas sources as explained ...

Page 31: ...n Center 1 877 934 7455 Monday Friday 8 00am 4 30pm CST Obstruction in Burner Tubes Correction Follow the Burner Tube cleaning procedure on page 36 of this Operator s Manual Misalignment of Ignitor on Burner Correction Check for proper position of the Electrode Tip as shown in steps 8 9 on page 23 The gap between the Spark Electrode Tip and Spark Receiver should be approximately 3 16 wide Adjust i...

Page 32: ...all instructions before initial use IMPORTANT When using electrical appliances basic safety precautions should always be used The Transformer is set for 120V 60Hz AC current input 12VAC 25W output The Light is set for 12V 10W Do not let children operate or play nearby your grill or Transformer Always supervise children and pets if they are in the vicinity of the unit Connecting Transformer Always ...

Page 33: ...own Place the food between the forks and tighten the Thumbscrews to keep the Holding Forks in position 3 Rotisserie Screw 3 16 x1 2 UNC Qty 2 Part S112G03084 Rotisserie Washer Qty 2 Part S411G03064 B3810ALP NG B3810BLP NG BAI10ALP NG BAI10BLP NG Outside of left grill bowl panel Outside of left grill bowl panel Thumbscrew 1 4 x1 2 Roller Holding Forks Spit Thumbscrew 1 4 x1 2 Roller Holding Forks S...

Page 34: ...eft side of your grill Place the right side of the Rotisserie Spit onto the Rollers installed in the Bowl Side Panel Trim Plate Right The Rollers will stabilize the Rotisserie during the cooking process and allow it to turn smoothly Plug the Rotisserie into an outlet and turn on to test 5 B3810ALP NG B3810BLP NG BAI10ALP NG BAI10BLP NG Rotisserie Motor Rotisserie Motor Motor Bracket Motor Bracket ...

Page 35: ...lames occasionallyto ensure proper flame pattern as shown below MAGNIFIED VIEW OF GRILL MAIN BURNER INFRARED BURNER AND ROTISSERIE BURNER FLAME THROUGH OPEN LID 35 CLEANING AND MAINTENANCE Before initial use and periodically thereafter wash your Cooking Grids in a mild soap and warm water solution You can use a wash cloth or vegetable brush to clean your Cooking Grids You should periodically wash ...

Page 36: ... 2 WARNING Tube Burner After each use of the main grill or infrared cooking zone it is necessary to burn off food particles and drippings which can clog Burner ports and reduce Burner perfor mance OPEN the grill Lid ignite the burner s and operate grill on Hi setting for 3 to 5 minutes You can close the Lid if only main Burners are lit but NEVER close the Lid over a lit Infrared Burner Use a nylon...

Page 37: ...two backyards are alike we offer these tips as general guidelines for your reference We recommend you moni tor your grill closely and rotate foods as needed to prevent overcooking and ensure the most delicious results every time To preheat main burners light your grill on HI lower the Lid and follow the recommended times below To pre heat the infrared burner the Lid must be open For high temperatu...

Page 38: ...h pieces are small enough to drop between the Cooking Grids Vegetables and Fruit Prepare your fruit or vegetables and brush with butter or basting sauce if desired To cook indirectly the food should be placed on the left or right side of your grill with the Burner lit on the opposite side and the grill lid down Or center your food on the Secondary Cooking Rack and light the outer grill Burners Eit...

Page 39: ...he primary grill burners will also sear meat the Infrared Burner produces a more intense and concentrated heat that sears the meat more quickly This quick searing produces a crisp and flavorful outer crust and locks in the meat s natural flavor and juices Follow the cooking guidelines provided Then take some time to experiment with your Infrared cooking zone Also read the Cooking Instructions on p...

Page 40: ...of excess fat Truss meat and poultry with cooking string to retain shape if desired Bacon strips can be used to cover the outside surface of lean meat and poultry to help prevent it from drying out Another method for keeping food moist during roasting is to put water in a cooking pan then cover with foil The foil should be removed for the first or the last part of the cooking time to ensure proper...

Page 41: ...he holding forks Test the balance as described before A rolled piece of meat requires the rotisserie skewer to be inserted through the center of the length of meat then se cured and balanced For meats that contain bones it is best to secure the rotis serie skewer diagonally through the meaty sections If pro truding bones or wings brown too quickly cover with pieces of foil Guide to Rotisserie Cook...

Page 42: ...s use only For your safety conversion kits are not available nor will we sell or otherwise provide parts or information to be used to convert your grill Any attempt to convert your grill is dangerous and will void your warranty If your ignition fails to work or your battery needs replac ing you can manually light your grill by paper match Insert a paper match into the silver Lighting Stick and fol...

Page 43: ...ural oxidation process and will not affect the short term performance of your grill To slow the rusting process on Cooking Grids we recommend greasing the grids before and after each cookout Use a brush to apply a thin layer of cooking oil or vegetable shortening onto each grid We do not suggest spray type oils unless they are specified for high temperature cooking If your Cooking Grids are Porcel...

Page 44: ...ages caused by flashback fire or grease fires as set out in the Operator s Manual This warranty does not cover scratches dents corrosion or discoloration caused by weather heat abrasive and chemical cleaners pool or spa chemicals and or any tools used in the assembly or installation of this unit This warranty does not cover paint loss surface rust corrosion or stainless steel discoloration which i...

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