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During operating the forklift truck, it is necessary to operate carefully, service and
maintenance periodically to make the forklift truck keep in good condition.
2.5.1 Handling a new forklift
The performance and service life of forklift depends heavily upon the way you service
it during the run-in period. Pay much attention in the period.
Replace gear oil in the differential and reducer after the new forklift working for 1000
hours, and then retighten all the tightness.
2.5.2 Cautions for starting
(1) The amount of hydraulic oil: The oil level should be at the middle position between
the upper and lower scale marks of oil level meter.
(2) Check the pipes, joints, pumps and valves for leak and damage.
(3) Check the traveling brakes: The free stroke of brake pedal is 20-30 mm; when
achieving effective brake, the clearance between the front floor and the pedal should be
more than 20mm.
(4) Check the parking brake: The unload truck can park on stated ramp, when the
parking lever is pulled to the bottom.
(5) Check the meters, lamps, connectors, switches and electric circuit if they are
running properly.
2.5.3 Charging the battery
(1) Please refer to Manual of Battery about the initial charging and normal charging of
the battery.
(2) When the truck working with load, the voltage of the battery reduces to 43.2V, or
the voltage of each cell drops below 1.80V, the warner of battery capacity flashes, stop the
truck until charge the battery or replace a full charged battery.
(3) Measure the density, level and temperature of the electrolyte.
(4) After the battery is used, it should be charged immediately, the time left idle of the
battery must be less than 24 hours. You should try to prevent them from over being
discharged or over charged. Either way will affect their service time and functions.
Refer to Manual of Battery about charging method and maintenance.
2.5.4 Essentials of servicing
(1) Some critical components must be replaced according to demands periodically.
Use genuine parts supplied by our company only.
(2) Use the same type of oil only when replacing or adding.
(3) If any damage or fault is found, stop the truck and report the matter to the
Summary of Contents for CPDS15
Page 1: ......
Page 6: ...1 External view and technical parameter External view of three wheel electric forklift truck...
Page 24: ...19 Fig 1 1 Drive axle...
Page 41: ...36 Fig 4 2 Principle of electric system...
Page 87: ......