Baoli CPDS15, Operation & Service Manual

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serviceman. Only trained and authorized serviceman shall be permitted to service the truck.
Do not operate the truck until the truck has been repaired completely.
(4) Maintain and service the motor, electric controller and battery separately according
to their manuals.
(5) Check all plugs once a month.
(6) Don’t wash the truck with a water syringe.
Using the truck outside in rainy day is
forbidden.
(7) Clean the dust of photoelectric coupler of the hydraulic motor switch.
(8) Clean and dry the surface of the battery usually.
(9) Periodic maintenance must be done according to the following list after using the
forklift truck.
No. Item Contents
Period
(hrs.)
Remark
1 Bearing, steering wheel Replace grease 1000
2 Parking brake lever Add grease 200
3 Pin, foot brake Add grease 200
4 Reduction box Replace gear oil 2400
5 Braking oil Add
Whenever
necessary
6 Pin, tilting cylinder Add lubricating grease 400
7
Hydraulic oil tank and
filter
Clean 1000
8 Hydraulic oil Replace 1000
9 Lift chain Replace 3000
If damaged,
replace it.
10 H. P. hose Replace 3000
11 Switch, hydraulic motor Clean photoelectric coupler 200
Notice: When serving and checking the truck, do not use the mast or the load
backrest as a ladder, these actions will lead to a danger unexpectedly.
2.5.5 Recommended oil and grease
Name
Brand or code
Amount Remark
Domestic Overseas
Hydraulic oil
HM32#(winter) or
HM46#(summer)
ISOVG30
24L
To the dipstick
level
Gear oil GL-5 80W SAE80W
0.55
～
0.65
To the oil level
Brake fluid DOT3 Compound brake fluid 0.6L
Lubricant
grease
3# Lithium base grease
(drop point 170)
JISK2220/2# Right amount