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ZMX Series 3D Time of Flight Sensor

Instruction Manual

Original Instructions
230551 Rev. C
9 February 2023

230551

Summary of Contents for ZMX Series

Page 2: ...Dimensions 22 5 7 Field of View Charts 23 5 8 Factory Defaults 23 6 Industrial Ethernet Overview 25 6 1 EtherNet IP 25 6 1 1 Configuring the Sensor to use an Industrial Protocol 25 6 1 2 ZMX Series E...

Page 3: ...off output condition 1 1 Models Models Resolution Field of View Range ZMX 3DE2500HF Q7 272 208 pixels 60 45 degrees 200 mm to 2500 mm 7 9 in to 8 2 ft 1 2 Features and Indicators LED indicators provid...

Page 4: ...ner then define the size of the sensing region of interest Finally choose the sensing criteria for the application such as peak height or volume Step 3 Monitor fill level Once mounted and configured t...

Page 5: ...CFR 1040 10 and 1040 11 except for deviations pursuant to Laser Notice No 56 dated May 8 2019 Complies with IEC 60825 1 2014 and EN 60825 1 2014 A11 2021 ZMX Series 3D Time of Flight Sensor www banne...

Page 6: ...sensor higher up and centered over container Most Accurate Less Accurate SENSOR POSITIONED OFF CENTER AND TOO LOW SENSOR POSITIONED OFF CENTER AND TILTED Less Accurate 2 2 Mount the Device 1 If a brac...

Page 7: ...t Channel 2 as Trigger Input Load 12 30 V DC Remote Input bn 1 bu 3 bk 4 wh 2 Figure 8 M8 Male Connector 3 2 1 4 Table 1 Power and I O Pinouts Pin Wire Color Description 1 Brown 12 V DC to 30 V DC 2 W...

Page 8: ...ler is signed and is from Banner 6 Click Yes 7 Click Close to exit the installer when the installation is complete 8 Locate the program icon on the desktop or in the Start menu and open the Banner 3D...

Page 9: ...Start menu 3 Connect to the ZMX sensor using one of the following options From the Connection pane enter the IP address of the desired ZMX sensor into the Sensor IP Address field then click Connect Fr...

Page 10: ...container The white box in the view updates in size Note If the box is not visible click 6 Enter the desired Fill Level and Peak Height limits The lines on the Fill and Peak bar graphs update Note Al...

Page 11: ...umination output See Sensor Controls Pane on page 13 5 Fill Level pane Includes options for the region of interest and sensor controls as well as live fill and peak height data See Fill Level Pane on...

Page 12: ...istance Changes the image color scheme to grayscale Available in Z mm Points and Surface views Horizontal Flip Mode Changes the view to a horizontal mirror image of the true view the objects that were...

Page 13: ...ed sensor The software also searches the local Ethernet subnetwork to find any available sensors These sensors are listed in the Connection pane Hover over to view sensor name serial number MAC addres...

Page 14: ...next When no connection is present the sensor uses a 125 millisecond delay between triggers to simulate the image transfer time delays and avoid overheating Software Protocols In Software trigger mod...

Page 15: ...cent of the objects in the container The line corresponds to the set Fill Level Limit The number below the bar is the estimated percent full Peak Height mm This bar displays live information regarding...

Page 16: ...rcentage that activates the Fill Level Limit Output Limits Peak Height The threshold height in millimeters that activates the Peak Height Limit Output Output 1 Control and Output 2 Control The desired...

Page 17: ...otocl DHCP client for example the ZMX sensor to obtain its IP address subnet and gateway from a DHCP Server For this feature to work the following criteria must be met 1 The DHCP server is running con...

Page 18: ...the firmware restore to factory default settings and backup or restore the sensor Figure 19 Sensor Maintenance Pane Click the desired option and follow the prompts to complete the action ZMX Series 3D...

Page 19: ...Cables Finger tighten only Construction Housing Aluminum Lens Cover Acrylic with optical coating Light Pipe Polycarbonate Connections 4 pin M8 male for power and discrete I O 4 pin M8 female for Ethe...

Page 20: ...re designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energ...

Page 21: ...0 271 pixels X 0 207 pixels Y Y 5 5 PC Requirements Operating System Microsoft Windows operating system version 8 10 or 11 6 Hard Drive Space 100 MB Screen Resolution 1024 768 pixels Memory RAM 500 MB...

Page 22: ...ed otherwise 58 2 30 34 1 1 34 27 7 1 09 25 3 1 0 80 3 3 16 12 0 0 47 Ethernet Power 50 2 1 98 16 0 0 63 Engaging more than 4 0 mm will cause damage to the device 4X M4 x 0 7 6H 4 0 65 0 2 56 ZMX Seri...

Page 23: ...ists some of the factory default settings for both the device and the software Setting Factory Default IP Address 192 168 0 10 Subnet Mask 255 255 255 0 Gateway 0 0 0 0 Trigger Mode Internal at 250 ms...

Page 24: ...estore the sensor to the factory default settings go to the Sensor Maintenance pane and click Reset To Factory Defaults ZMX Series 3D Time of Flight Sensor 24 www bannerengineering com Tel 1 888 373 6...

Page 25: ...the ZMX The direction of communication can be described as T O or O T sometimes also shown as T2O or O2T 6 1 1 Configuring the Sensor to use an Industrial Protocol Use the following instructions to en...

Page 26: ...ick EDS Hardware Installation Tool The Rockwell Automation s EDS Wizard dialog displays Figure 25 Tools EDS Hardware Installation Tool 2 Click Next 3 Select the Register an EDS file s option Figure 26...

Page 27: ...ster 5 Click Next to register the tested file Figure 28 Register the Tested File 6 Click Next when you see the icon associated with the EDS file ZMX Series 3D Time of Flight Sensor www bannerengineeri...

Page 28: ...Next to register the EDS file Figure 30 Register the EDS File 8 Click Finish to close the EDS Wizard 9 Right click on the PLC s Ethernet adapter and select New Module ZMX Series 3D Time of Flight Sens...

Page 29: ...ate the device in the catalog and click Create Figure 32 Select Module Type 11 Enter a name description optional and IP address for the device ZMX Series 3D Time of Flight Sensor www bannerengineering...

Page 30: ...O ZMX output data to a device wishing to listen to an existing multicast connection 13 Select the desired connection in the Module Definition window Each of the items in the Name list represents a fix...

Page 31: ...o create an implicit Class 1 configuration to the ZMX using EtherNet IP when using a ControlLogix family PLC configure the ZMX as a Generic Ethernet Module The following is a sample setup of a Banner...

Page 32: ...ndow opens b Select Generic Ethernet Module Figure 38 Select Module Type The New Module window opens 2 Configure the Module Properties a Change the Comm Format to Data INT ZMX Series 3D Time of Flight...

Page 33: ...meters and Size parameters PLC Input Assembly 100 0 64 size 68 words PLC Output Assembly 112 0 64 size 40 words PLC Configuration Assembly 128 0 64 size 0 words Figure 40 New Module Window d On the Co...

Page 34: ...from PLC inputs to the device 6 1 4 Assembly Objects Inputs to the Sensor Outputs from the PLC PLC Assembly Instance 112 0 70 40 Registers ZMX Inputs PLC Outputs O T This Assembly Instance includes p...

Page 35: ...t above setpoint 2 Peak height above setpoint 9 Fill percent above setpoint OR peak height above setpoint 10 Pulse Pro 100Hz to 600Hz scaled to fill percent 0 to 100 11 Pulse Pro 100Hz to 600Hz scaled...

Page 36: ...ration Error Code see Configuration Error Codes on page 45 16 bit INT 22 reserved 16 bit INT 23 Fill Level 16 bit INT 3 0 200 24 Peak Height mm 16 bit INT 3 0 3 500 25 Estimated Item Count 16 bit INT...

Page 37: ...T 50 5 000 57 ROI Length Y mm 20 16 bit INT 50 5 000 58 ROI Length Z mm 20 16 bit INT 50 3 000 59 67 reserved 16 bit INT Configuration Assembly Object The ZMX sensor does not use a Configuration Assem...

Page 38: ...e ROI Parameters bit word 0 bit 0 PLC Outputs from 0 to 1 3 Look for the corresponding Update ROI Parameters ACK bit word 0 bit 0 PLC Inputs to go from 0 to 1 4 Confirm that the Configuration Error bi...

Page 39: ...dbus function code 02 Read Input Status Modbus Function Codes Supported 01 Read Coil Status 02 Read Input Status 03 Read Holding Registers 04 Read Input Registers 05 Force Single Coil 06 Preset Single...

Page 40: ...nding ACK Output bit that changes to 1 in response to indicate that the action has been completed The ACK bits reset to 0 when the command bit is reset to 0 The Input bits can be found in Holding Regi...

Page 41: ...Modicon family of PLCs cannot access data using the 30000 range of register addresses For these devices the ZMX sensor output data is also made available as Holding Registers 40000 To access this data...

Page 42: ...Peak Height Limit Setpoint mm 27 16 bit UINT 0 2 950 51 1051 reserved 16 bit UINT 52 1052 Discrete Output 1 Control Mode 27 16 bit UINT Discrete Output 1 2 Mode 0 Disabled 1 Fill percent above setpoin...

Page 43: ...6 bit INT 18000 18000 16 18 reserved 3 16 bit UINTs 19 Discrete I O Polarity 16 bit UINT Polarity Mode 0 PNP 1 NPN 2 Push Pull 20 reserved 16 bit UINT 21 Fill Level Limit Setpoint 16 bit UINT 0 200 22...

Page 44: ...Temperature Error Turn off the power and allow the sensor to cool Use a lower frame rate Use a better heat sink or better airflow 7 Main Sensor Temperature Error Turn off the power and allow the senso...

Page 45: ...ode Description 110 Illumination Power 1 111 Illumination Power 100 120 Invalid Trigger Mode 130 Trigger Period 200 ms 131 Trigger Period 60000 ms 140 Pitch Angle 4500 141 Pitch Angle 4500 150 Roll An...

Page 46: ...ription 2081 Peak Height Setpoint Bin Height Z mm 2100 Discrete Output 1 Selection Invalid 2110 Discrete Output 2 Selection Invalid ZMX Series 3D Time of Flight Sensor 46 www bannerengineering com Tel...

Page 47: ...Blue 3 White Orange 4 Orange STP M8MRJ45 415 4 57 m 15 ft STP M8MRJ45 430 9 14 m 30 ft 7 2 Brackets SMBZMXMP Plate for flush mounting sensor 11 gauge stainless steel M4 0 7 mounting hardware included...

Page 48: ...a bak file 8 3 Restore the Sensor Use the following procedure to restore the ZMX sensor from a saved file 1 Connect to the desired sensor Note The sensor can be running however consider the status of...

Page 49: ...roduct without prior express approval by Banner Engineering Corp will void the product warranties All specifications published in this document are subject to change Banner reserves the right to modif...

Page 50: ...us TCP 17 39 mode trigger 13 14 model 18 O output discrete 17 output bits Modbus TCP 39 P pane fill level 15 17 image 11 13 15 17 18 sensor 13 sensor controls 13 sensor maintenance 18 PC requirements...

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