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8

fault).    To  set  the  control  to  automatically  reset  after  a
fault  has  been  cleared,  set  Jumper  J3  to  the  "AUTO"
position.  See Figure 12.  (Also see section VIB, on page
9 and Table 4, on page 10.)

WARNING!  The motor will automatically
restart when the AC line is applied, if Jumper

J4 is set to the "AUTO" or “MAN” position and the
Start/Stop Switch is eliminated with a jumper
installed between the RUN and COM terminals.

D. Motor Frequency Selection (J5) 

– Jumper J5 is facto-

ry set to the “60Hz” position, for 60 Hz motors.  For 50
Hz  motors,  set  Jumper  J5  to  the  “50Hz”  position.    See
Figure 13.

E. Motor Frequency Multiplier Selection (J6) 

– Jumper

J6 is factory set to the “1X” position, for motor frequency
corresponding to the frequency setting of Jumper J5 (50
or 60 Hz).  To double the output frequency to the motor,
set Jumper J6 to the “2X” position (100 or 120 Hz).  See
Figure 14.

Note:  

When  doubling  the  motor  frequency,  the  motor

will produce full torque up to its base speed.  The torque
will be linearly reduced to 50% at the maximum doubled
frequency.

F. Boost Mode Selection (J7):

Jumper J7 is factory set to

the "FIX" position, for fixed boost voltage.  For adjustable
boost voltage, using the BOOST trimpot, set Jumper J7
to  the  "ADJ"  position.    See  Figure  15.    (See  section
VIIIG, on page 12).

IV.

MOUNTING INSTRUCTIONS

WARNING!  This motor control is not designed to
be used in an explosion-proof application.

It is recommended that the control be mounted vertically on
a flat surface with adequate ventilation.  Leave enough room
below the control to allow for AC line, motor connections and
any other wiring.  Although the control is designed for outdoor
and wash down use, care should be taken to avoid extreme
hazardous  locations  where  physical  damage  can  occur.    If
the  control  is  mounted  in  a  closed,  unventilated  location,
allow enough room for proper heat dissipation.  If operating
the control at full rating, a minimum enclosure size of 12”W X
24”H X 12”D is required.  See Figure 3, on page 4.

V.

RECOMMENDED HIGH VOLTAGE DIELECTRIC
WITHSTAND TESTING (HI-POT)

Testing agencies such as UL, CSA, VDE, etc., usually require that equipment undergo a hi-
pot  test.    In  order  to  prevent  catastrophic  damage  to  the  speed  control,  which  has  been
installed  in  the  equipment,  it  is  recommended  that  the  following  procedure  be  followed.
Figure 16, on page 9 shows a typical hi-pot test setup.

Note:  All equipment AC line inputs must be disconnected from the AC power. 

A.

Connect all equipment AC power input lines together and connect them to the H.V. lead
of the hi-pot tester.  Connect the RETURN lead of the hi-pot tester to the frame on which
the control and other auxiliary equipment are mounted.

!

FIGURE 12 – RESTART

MODE SELECTION

FIGURE 13 – MOTOR

FREQUENCY SELECTION

J5 Set for

60 Hz Motors

(Factory Setting)

J5 Set for

50 Hz Motors

J5

60 Hz

50 Hz

FREQ

J5

60 Hz

50 Hz

FREQ

FIGURE 14

MOTOR FREQUENCY

MULTIPLIER SELECTION

!

FIGURE 15

BOOST MODE SELECTION

J4 Set for Auto

Reset Mode

J4 Set for Manual

Reset Mode

(Factory Setting)

J4

AUTO

MAN

J4

AUTO

MAN

J6 Set for 1X

Motor Frequency

(Factory Setting)

J6 Set for 2x

Motor Frequency

J6

1X

2X

MULT

J6

1X

2X

MULT

J7 Set for

Adjustable Boost

J7 Set for

Fixed Boost

(Factory Setting)

J7

FIX

ADJ

BOOST

J7

FIX

ADJ

BOOST

Summary of Contents for ID5601-BO

Page 1: ...ADJUSTABLE SPEED DRIVE Series 5 Inverter NEMA 4X IP 65 8 01 MN781B Installation Operating Manual...

Page 2: ...ndication 12 Figures 1 Control Layout 3 2 Enlarged View of Trimpot Settings 3 3 Mechanical Specifications 4 4 Power Connections 6 5 Remote Main Speed Potentiometer Connection 6 6 Remote Start Stop Swi...

Page 3: ...ovided herein You must read the Safety Warning below before proceeding ii SAFETY WARNING Please read carefully This product should be installed and serviced by a qualified technician electrician or el...

Page 4: ...nual reset modes motor frequency frequency multiplier fixed or adjustable boost Optional accessories include a Forward Stop Reverse Switch Signal Isolator and Auto Manual Switch Quick connect terminal...

Page 5: ...P2 P1 P3 STOP FWD RUN REV COM STOP R F G B R Y POWER STATUS LED BOARD CON1 J1 115V 230V BC0 BC B B BC L2B L2A L1B L1A L2 AC LINE L1 W V U MOTOR TB1 1 2 1 4 3 4 1HP ADJ MULT 2X 1X FREQ 50HZ 60HZ BOOST...

Page 6: ...AUTO MANUAL STOP SPEED SHOWN WITH OPTIONAL AUTO MANUAL AND FORWARD STOP REVERSE RECOMMENDED MOUNTING SCREW 1 4 M6 2 53 139 97 5 51 128 59 5 06 7 97 0 31 5 86 9 53 224 00 8 82 208 17 8 20 241 96 64 35...

Page 7: ...nting and wiring close the cover making sure that the wires do not get caught or crimped as the cover is closed Tighten all four cover screws so that the gasket is slightly compressed Do not over tigh...

Page 8: ...own in Figure 5 E Remote Start Stop Switch Connections The control is supplied with a prewired Start Stop switch mounted on the front cover To operate the control from a remote Start Stop Switch type...

Page 9: ...pers Note Disconnect the AC line before changing position of jumpers A AC Line Voltage Selection J1 and J2 Jumpers J1 and J2 are both factory set to the 230V position for 208 230 Volt AC line input Fo...

Page 10: ...control to allow for AC line motor connections and any other wiring Although the control is designed for outdoor and wash down use care should be taken to avoid extreme hazardous locations where phys...

Page 11: ...itch is set to the ON position The STATUS LED will indicate control status as described in Section IX on page 13 To start the control momentarily set the Start Stop Switch to the START position The mo...

Page 12: ...nimum speed of the motor The MIN trimpot is factory set for 0 speed For a higher minimum speed setting rotate the MIN trimpot clock wise See Figure 18 C Acceleration ACCEL Sets the amount of time for...

Page 13: ...21 1 Wire an ammeter in series with one motor phase 2 Run the motor and set the unloaded speed to approxi mately 50 3 Load the motor to the rated motor nameplate current Amps AC 4 Adjust the COMP tri...

Page 14: ...0 RPM Note An unloaded motor with excessive boost will draw more current than a partial ly loaded motor 3 Adjust the BOOST trimpot until the ammeter reading reaches the motor nameplate rating 4 Using...

Page 15: ...connection diagrams are supplied with all accessories to facilitate installation A Forward Stop Reverse Switch ID5FSR 1 Provides motor reversing and stop func tions Mounts on the enclosure cover and i...

Page 16: ...damage including injury to any person caused by items of our manufacture or sale Some states do not allow the exclusion or limitation of inci dental or consequential damages so the above exclusion may...

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