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i.

SIMPLIFIED OPERATING INSTRUCTIONS

WARNING!  Disconnect main power when making connections to the control.

A. AC Line Connection 

– Connect the AC line to L1 and L2 terminals of Terminal Block TB1

and the ground wire (Earth) to the green ground screw as shown in Figure 4, on page 6, and
as described in Section IIA, on page 6, and Section IIB, on page 6.  Set Jumpers J1 and J2
to the corresponding AC line input voltage (115 or 208/230 Volts AC).

B. Motor Connection 

– Connect the motor to U, V and W terminals of Terminal Block TB1

as shown in Figure 4, on page 6, and as described in Section IIC, on page 6.

C. Start/Stop Switch 

–  The  control  is  supplied  with  a  prewired  Start/Stop  Switch  as

described in Section IIE, on page 6, which is used to start and stop the control.  In Manual
Start Mode, this switch must be used to start the control each time the AC power is lost or
the control shuts down due to a fault.

D. Jumper Settings 

– All jumpers are factory set for most applications.  Be sure Jumper J3

is set to the correct motor HP.  See Section IIIB, on page 7.

E. AC Line Fusing 

– Install a fuse or circuit breaker in the AC line.  Fuse each conductor

that is not at ground potential.  See Section VII, on page 10, for recommended fuse size.

F. Trimpot Settings

– All trimpots have been factory set as shown in Figure 2, on page 3.

Trimpots may be readjusted as described in Section VIII, on page 10.

G. Diagnostic LEDs 

– After power has been applied, observe the LEDs to verify proper con-

trol operation as described in Section IX, on page 13.

1

IMPORTANT

– You must read these simplified operating instructions before proceeding.

These instructions are to be used as a reference only and are not intended to replace the
detailed  instructions  provided  herein.    You  must  read  the  Safety  Warning  below  before
proceeding.

!

ii.              SAFETY WARNING!  Please read carefully

This product should be installed and serviced by a qualified technician, electrician, or elec-

trical maintenance person familiar with its operation and the hazards involved.  Proper installa-
tion, which includes wiring, mounting in proper enclosure, fusing or other overcurrent protection,
and grounding can reduce the chance of electrical shocks, fires, or explosion in this product or
products  used  with  this  product,  such  as  electric  motors,  switches,  coils,  solenoids,  and/or
relays.  Eye protection must be worn and insulated adjustment tools must be used when work-
ing with control under power.  This product is constructed of materials (plastics, metals, carbon,
silicon, etc.) which may be a potential hazard.  Proper shielding, grounding, and filtering of this
product  can  reduce  the  emission  of  radio  frequency  interference  (RFI)  which  may  adversely
affect sensitive electronic equipment.  If further information is required on this product, contact
the factory.  It is the responsibility of the equipment manufacturer and individual installer to sup-
ply this Safety Warning to the ultimate end user of this product.  (SW effective 11/1992.)

This control contains electronic Start/Stop circuits that can be used to start and stop the con-

trol.  However these circuits are never to be used as safety disconnects since they are not fail-
safe.  Use only the AC line for this purpose.

Be sure to follow all instructions carefully.  Fire and/or electrocution can result due to improp-

er use of this product.

!

This  product  complies  with  all  CE  directives  pertinent  at  the  time  of  manufacture.
Contact factory for detailed installation and Declaration of Conformity.  Installation of a

CE approved RFI filter is required.  Additional shielded motor cable and/or AC line cables may
be required along with a signal isolator (ID5SI-2).

Summary of Contents for ID5601-BO

Page 1: ...ADJUSTABLE SPEED DRIVE Series 5 Inverter NEMA 4X IP 65 8 01 MN781B Installation Operating Manual...

Page 2: ...ndication 12 Figures 1 Control Layout 3 2 Enlarged View of Trimpot Settings 3 3 Mechanical Specifications 4 4 Power Connections 6 5 Remote Main Speed Potentiometer Connection 6 6 Remote Start Stop Swi...

Page 3: ...ovided herein You must read the Safety Warning below before proceeding ii SAFETY WARNING Please read carefully This product should be installed and serviced by a qualified technician electrician or el...

Page 4: ...nual reset modes motor frequency frequency multiplier fixed or adjustable boost Optional accessories include a Forward Stop Reverse Switch Signal Isolator and Auto Manual Switch Quick connect terminal...

Page 5: ...P2 P1 P3 STOP FWD RUN REV COM STOP R F G B R Y POWER STATUS LED BOARD CON1 J1 115V 230V BC0 BC B B BC L2B L2A L1B L1A L2 AC LINE L1 W V U MOTOR TB1 1 2 1 4 3 4 1HP ADJ MULT 2X 1X FREQ 50HZ 60HZ BOOST...

Page 6: ...AUTO MANUAL STOP SPEED SHOWN WITH OPTIONAL AUTO MANUAL AND FORWARD STOP REVERSE RECOMMENDED MOUNTING SCREW 1 4 M6 2 53 139 97 5 51 128 59 5 06 7 97 0 31 5 86 9 53 224 00 8 82 208 17 8 20 241 96 64 35...

Page 7: ...nting and wiring close the cover making sure that the wires do not get caught or crimped as the cover is closed Tighten all four cover screws so that the gasket is slightly compressed Do not over tigh...

Page 8: ...own in Figure 5 E Remote Start Stop Switch Connections The control is supplied with a prewired Start Stop switch mounted on the front cover To operate the control from a remote Start Stop Switch type...

Page 9: ...pers Note Disconnect the AC line before changing position of jumpers A AC Line Voltage Selection J1 and J2 Jumpers J1 and J2 are both factory set to the 230V position for 208 230 Volt AC line input Fo...

Page 10: ...control to allow for AC line motor connections and any other wiring Although the control is designed for outdoor and wash down use care should be taken to avoid extreme hazardous locations where phys...

Page 11: ...itch is set to the ON position The STATUS LED will indicate control status as described in Section IX on page 13 To start the control momentarily set the Start Stop Switch to the START position The mo...

Page 12: ...nimum speed of the motor The MIN trimpot is factory set for 0 speed For a higher minimum speed setting rotate the MIN trimpot clock wise See Figure 18 C Acceleration ACCEL Sets the amount of time for...

Page 13: ...21 1 Wire an ammeter in series with one motor phase 2 Run the motor and set the unloaded speed to approxi mately 50 3 Load the motor to the rated motor nameplate current Amps AC 4 Adjust the COMP tri...

Page 14: ...0 RPM Note An unloaded motor with excessive boost will draw more current than a partial ly loaded motor 3 Adjust the BOOST trimpot until the ammeter reading reaches the motor nameplate rating 4 Using...

Page 15: ...connection diagrams are supplied with all accessories to facilitate installation A Forward Stop Reverse Switch ID5FSR 1 Provides motor reversing and stop func tions Mounts on the enclosure cover and i...

Page 16: ...damage including injury to any person caused by items of our manufacture or sale Some states do not allow the exclusion or limitation of inci dental or consequential damages so the above exclusion may...

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