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5

II.

WIRING INSTRUCTIONS

WARNING!  

Read  Safety  Warning,  on  page  1,  before  using  this  control.

Disconnect the AC line before wiring.

Note:

To avoid erratic operation, do not bundle AC line and motor wires with wires from sig-

nal following, Start/Stop Switch or any other signal wires.  Use shielded cables on all signal
wiring over 12” (30cm).  Shield should be Earth grounded on the control side only.  Wire the
control  in  accordance  with  the  National  Electrical  Code  requirements  and  other  codes  that
may apply to your area.  See Table 3 and Figure 4, on page 6.

Be sure to properly fuse each AC line conductor that is not at ground potential.  

Do not fuse neu-

tral or grounded conductors.

See Section VII, on page 10.  A separate AC line switch or con-

tactor must be wired as a disconnect so that each ungrounded conductor is opened.  A Power
On/Off Switch may be used in lieu of, or in addition to, the Start/Stop Switch.  The switch can be
wired for single pole or double pole operation, as required.

To maintain the watertight integrity of the control, be sure to use suitable watertight connec-
tors and wiring which are appropriate for the application.  Two 7/8” (22.2mm) knockout holes
are  provided  for  standard  1/2”  knockout  connectors  (not  supplied)  for  wiring.   A watertight
plug is provided if only one knockout is required.

The enclosure is designed with a hinged case so that when the front cover is open, all wiring
stays  intact.    To  open  the  cover,  the  four  screws  must  be  loosened  so  they  are  no  longer
engaged in the case bottom.  After mounting and wiring, close the cover making sure that the
wires do not get caught or crimped as the cover is closed.  Tighten all four cover screws so
that the gasket is slightly compressed.  

Do not over tighten.

!

1.5

Parameter

Specification

Output Frequency (Hz)

Minimum Operating Frequency at Motor (Hz)

Factory Setting

AC Line Input Voltage (Volts AC, ±10%, 50/60 Hz)

115 or 208/230

208/230

Maximum Load Capacity (% for 2 Minutes)

150

Switching Frequency (kHz)

8—

Signal Following (Non-Isolated Input

1

) Input Voltage (Volts DC)

0 – 5

Signal Following Input Resolution (Bits)

8—

Maximum Speed Trimpot (MAX) Range (% of Frequency Setting)

70 – 110

100

Minimum Speed Trimpot (MIN) Range (% of Frequency Setting)

0 – 40

0

Acceleration Trimpot (ACCEL) Range (Seconds)

0.3 – 20

1.5

Deceleration Trimpot (DECEL) Range (Seconds)

0.3 – 20

1.5

Slip Compensation Trimpot (COMP) Range (Volts/Hz/Amp)

0 – 3

Current Limit Trimpot (CL) Range (% Range Setting)

0 – 200

160

Boost Trimpot (BOOST) Range for 50 Hz Output Frequency (Volts  AC)

0 – 70

Boost Trimpot (BOOST) Range for 60 Hz Output Frequency (Volts  AC)

0 – 35

5

Motor Horsepower Selection (HP)

1/4, 1/2, 3/4, 1

1

0 – 50, 0 – 60

0 – 60

1

Speed Regulation (30:1 Speed Range) (% Base Speed)

2

2.5

Speed Range (Ratio)

60:1

Operating Temperature Range (°C)

0 – 45

TABLE 2 – GENERAL PERFORMANCE SPECIFICATIONS

Frequency Multiplier (1X, 2X)

1, 2

1

Notes:

1. Requires an isolated signal.  If a non-isolated signal voltage is used, install the ID5SI-2 Signal Isolator.
2. Dependent on motor performance.

TABLE 1 – ELECTRICAL RATINGS

1, (0.75)

Maximum

Horsepower Rating

HP, (kW)

AC Line Input Voltage

±10%, 50/60 Hz

(Single Phase Volts AC)

Maximum Continuous

Output Load Current

(RMS Amps/Phase)

115

Maximum

AC Line Input Current

(Amps AC)

16

Nominal

Output Voltage

(Volts AC)

0 – 230

3.6

208/230

10

0 – 230

3.6

1, (0.75)

Summary of Contents for ID5601-BO

Page 1: ...ADJUSTABLE SPEED DRIVE Series 5 Inverter NEMA 4X IP 65 8 01 MN781B Installation Operating Manual...

Page 2: ...ndication 12 Figures 1 Control Layout 3 2 Enlarged View of Trimpot Settings 3 3 Mechanical Specifications 4 4 Power Connections 6 5 Remote Main Speed Potentiometer Connection 6 6 Remote Start Stop Swi...

Page 3: ...ovided herein You must read the Safety Warning below before proceeding ii SAFETY WARNING Please read carefully This product should be installed and serviced by a qualified technician electrician or el...

Page 4: ...nual reset modes motor frequency frequency multiplier fixed or adjustable boost Optional accessories include a Forward Stop Reverse Switch Signal Isolator and Auto Manual Switch Quick connect terminal...

Page 5: ...P2 P1 P3 STOP FWD RUN REV COM STOP R F G B R Y POWER STATUS LED BOARD CON1 J1 115V 230V BC0 BC B B BC L2B L2A L1B L1A L2 AC LINE L1 W V U MOTOR TB1 1 2 1 4 3 4 1HP ADJ MULT 2X 1X FREQ 50HZ 60HZ BOOST...

Page 6: ...AUTO MANUAL STOP SPEED SHOWN WITH OPTIONAL AUTO MANUAL AND FORWARD STOP REVERSE RECOMMENDED MOUNTING SCREW 1 4 M6 2 53 139 97 5 51 128 59 5 06 7 97 0 31 5 86 9 53 224 00 8 82 208 17 8 20 241 96 64 35...

Page 7: ...nting and wiring close the cover making sure that the wires do not get caught or crimped as the cover is closed Tighten all four cover screws so that the gasket is slightly compressed Do not over tigh...

Page 8: ...own in Figure 5 E Remote Start Stop Switch Connections The control is supplied with a prewired Start Stop switch mounted on the front cover To operate the control from a remote Start Stop Switch type...

Page 9: ...pers Note Disconnect the AC line before changing position of jumpers A AC Line Voltage Selection J1 and J2 Jumpers J1 and J2 are both factory set to the 230V position for 208 230 Volt AC line input Fo...

Page 10: ...control to allow for AC line motor connections and any other wiring Although the control is designed for outdoor and wash down use care should be taken to avoid extreme hazardous locations where phys...

Page 11: ...itch is set to the ON position The STATUS LED will indicate control status as described in Section IX on page 13 To start the control momentarily set the Start Stop Switch to the START position The mo...

Page 12: ...nimum speed of the motor The MIN trimpot is factory set for 0 speed For a higher minimum speed setting rotate the MIN trimpot clock wise See Figure 18 C Acceleration ACCEL Sets the amount of time for...

Page 13: ...21 1 Wire an ammeter in series with one motor phase 2 Run the motor and set the unloaded speed to approxi mately 50 3 Load the motor to the rated motor nameplate current Amps AC 4 Adjust the COMP tri...

Page 14: ...0 RPM Note An unloaded motor with excessive boost will draw more current than a partial ly loaded motor 3 Adjust the BOOST trimpot until the ammeter reading reaches the motor nameplate rating 4 Using...

Page 15: ...connection diagrams are supplied with all accessories to facilitate installation A Forward Stop Reverse Switch ID5FSR 1 Provides motor reversing and stop func tions Mounts on the enclosure cover and i...

Page 16: ...damage including injury to any person caused by items of our manufacture or sale Some states do not allow the exclusion or limitation of inci dental or consequential damages so the above exclusion may...

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