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9

B.

The hi-pot tester must have an automatic ramp-up to the test voltage and an automatic
ramp-down to zero voltage.

Note:

If the hi-pot tester does not have automatic ramping, then the hi-pot output must

be manually increased to the test voltage and then manually reduced to zero.  This pro-
cedure  must  be  followed  for  each  machine  to  be  tested.   A suggested  hi-pot  tester  is
Slaughter Model 2550.

WARNING!

Instantaneously applying the hi-pot voltage will cause irreversible dam-

age to the speed control.

C.

The hi-pot test voltage should be set in accordance to the testing agency standards and
the leakage current should be set as low as possible without causing nuisance trips.

D.

To eliminate motor speed control damage due to auxiliary equipment hi-pot failure, it is
also recommended that all signal inputs be wired together and connected to the AC input
lines as shown.

VI. CONTROL OPERATION

A. Start-Up Procedure 

– After the control has been properly setup (jumpers and trimpots

set to desired positions and wiring completed), the startup procedure can begin.  If the AC
power  has  been  properly  brought  to  the  control,  the  POWER  LED  will  be  illuminated
green once the Power On/Off Switch is set to the “ON” position.  The STATUS LED will
indicate  control  status  as  described  in  Section  IX,  on  page  13.    To  start  the  control,
momentarily set the Start/Stop Switch to the "START" position.  The motor will begin to
accelerate to the set speed.

Note:

If the motor rotates in the incorrect direction, it will be necessary to disconnect the

AC line, reverse any two motor leads, and repeat the startup procedure.

B. Fault Recovery 

– The control has four fault states – undervoltage, overvoltage, short cir-

cuit at the motor (phase-to-phase) and I

2

t overload protection.  To recover from any fault,

it is necessary to momentarily set the Start/Stop Switch to the "START" position.  

If the Start/Stop function has been eliminated by installing a jumper between RUN and
COM terminals, then it will be necessary to either disconnect the AC line until the STA-
TUS LED  indicates  an  undervoltage  fault  (approximately  20  seconds)  or  use  the
Start/Stop Switch (if installed).

2

1

3

0

AC KILOVOLTS

RETURN

H. V.

(MAIN POWER DISCONNECTED)

TERMINALS TOGETHER

CONNECT ALL SPEED CONTROL

HIGH VOLTAGE DIELECTRIC WITHSTAND TESTER

MOTOR SPEED CONTROL

(HI-POT TESTER)

SIGNAL INPUTS

TERMINALS

L1

L2

FRAME

CHASSIS

CHASSIS

MOTOR

MOTOR WIRES

AC LINE INPUTS

RESET

TEST

TO BOTH

CONNECT HI-POT

AC LINE INPUT

LEAKAGE

0mA

10mA

MAX

ZERO

VOLTAGE

AUXILIARY EQUIPMENT

MACHINE OR EQUIPMENT FRAME

L1

L2

P1

P2

P3

FIGURE 16 – HI-POT SETUP

!

Summary of Contents for ID5601-BO

Page 1: ...ADJUSTABLE SPEED DRIVE Series 5 Inverter NEMA 4X IP 65 8 01 MN781B Installation Operating Manual...

Page 2: ...ndication 12 Figures 1 Control Layout 3 2 Enlarged View of Trimpot Settings 3 3 Mechanical Specifications 4 4 Power Connections 6 5 Remote Main Speed Potentiometer Connection 6 6 Remote Start Stop Swi...

Page 3: ...ovided herein You must read the Safety Warning below before proceeding ii SAFETY WARNING Please read carefully This product should be installed and serviced by a qualified technician electrician or el...

Page 4: ...nual reset modes motor frequency frequency multiplier fixed or adjustable boost Optional accessories include a Forward Stop Reverse Switch Signal Isolator and Auto Manual Switch Quick connect terminal...

Page 5: ...P2 P1 P3 STOP FWD RUN REV COM STOP R F G B R Y POWER STATUS LED BOARD CON1 J1 115V 230V BC0 BC B B BC L2B L2A L1B L1A L2 AC LINE L1 W V U MOTOR TB1 1 2 1 4 3 4 1HP ADJ MULT 2X 1X FREQ 50HZ 60HZ BOOST...

Page 6: ...AUTO MANUAL STOP SPEED SHOWN WITH OPTIONAL AUTO MANUAL AND FORWARD STOP REVERSE RECOMMENDED MOUNTING SCREW 1 4 M6 2 53 139 97 5 51 128 59 5 06 7 97 0 31 5 86 9 53 224 00 8 82 208 17 8 20 241 96 64 35...

Page 7: ...nting and wiring close the cover making sure that the wires do not get caught or crimped as the cover is closed Tighten all four cover screws so that the gasket is slightly compressed Do not over tigh...

Page 8: ...own in Figure 5 E Remote Start Stop Switch Connections The control is supplied with a prewired Start Stop switch mounted on the front cover To operate the control from a remote Start Stop Switch type...

Page 9: ...pers Note Disconnect the AC line before changing position of jumpers A AC Line Voltage Selection J1 and J2 Jumpers J1 and J2 are both factory set to the 230V position for 208 230 Volt AC line input Fo...

Page 10: ...control to allow for AC line motor connections and any other wiring Although the control is designed for outdoor and wash down use care should be taken to avoid extreme hazardous locations where phys...

Page 11: ...itch is set to the ON position The STATUS LED will indicate control status as described in Section IX on page 13 To start the control momentarily set the Start Stop Switch to the START position The mo...

Page 12: ...nimum speed of the motor The MIN trimpot is factory set for 0 speed For a higher minimum speed setting rotate the MIN trimpot clock wise See Figure 18 C Acceleration ACCEL Sets the amount of time for...

Page 13: ...21 1 Wire an ammeter in series with one motor phase 2 Run the motor and set the unloaded speed to approxi mately 50 3 Load the motor to the rated motor nameplate current Amps AC 4 Adjust the COMP tri...

Page 14: ...0 RPM Note An unloaded motor with excessive boost will draw more current than a partial ly loaded motor 3 Adjust the BOOST trimpot until the ammeter reading reaches the motor nameplate rating 4 Using...

Page 15: ...connection diagrams are supplied with all accessories to facilitate installation A Forward Stop Reverse Switch ID5FSR 1 Provides motor reversing and stop func tions Mounts on the enclosure cover and i...

Page 16: ...damage including injury to any person caused by items of our manufacture or sale Some states do not allow the exclusion or limitation of inci dental or consequential damages so the above exclusion may...

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