background image

I.

INTRODUCTION

The Baldor ID5601-BO Adjustable Speed Drive is a variable speed control in a NEMA-4X / IP-
65  and  watertight  enclosure.    It  is  designed  to  operate  208  -  230  Volt  3-phase AC  induction
motors through 3.6 Amps RMS.  The sine wave coded Pulse Width Modulated (PWM) output,
which operates at a frequency of 8 kHz, provides high motor torque, high efficiency and low
noise.  The control operates from 115 or 208/230 Volt 50/60 Hz single phase AC line input.

Due  to  its  user  friendly  design,  tailoring  to  specific  applications  is  easily  accomplished  via
selectable jumpers and trimpot adjustments.  However, for most applications no adjustments
are necessary.

Main  features  include  adjustable  RMS  Current  Limit  and  I

2

t  Motor  Overload  Protection.    In

addition, Adjustable Slip Compensation provides excellent load regulation over a wide speed
range.    Electronic  Inrush  Current  Limiting  eliminates  harmful  AC  line  inrush  current  and
Adjustable Linear Acceleration and Deceleration make the drive suitable for soft-start appli-
cations.  Additional features include holding torque at zero speed and ride-through which pro-
vides a smooth recovery to the previous set speed during a momentary power loss.

Standard  front  panel  features  include  diagnostic  LEDs  for  power  on  and  control  status,  a
Start/Stop Switch, Power On/Off Switch and a Main Speed Potentiometer.  Other features include
a Barrier Terminal Block to facilitate wiring of the AC line and motor, adjustable trimpots (MAX, MIN,
ACCEL, DECEL, COMP, CL, BOOST) and selectable jumpers (line voltage, motor horsepower,
auto or manual reset modes, motor frequency, frequency multiplier, fixed or adjustable boost).

Optional accessories include a Forward-Stop-Reverse Switch, Signal Isolator, and Auto/Manual
Switch.  Quick-connect terminals are provided for easy installation of all accessories.

STANDARD FEATURES

Motor Overload Protection (I

2

t)*

– Provides motor overload protection which prevents motor

burnout and eliminates nuisance trips.

Electronic Inrush Current Limiting 

– Eliminates harmful inrush AC line current during startup.

Dual Voltage Input 

– The control operates from 115 or 208/230 Volt 50/60 Hz single phase

AC line Input.

Horsepower Selection 

– The control contains a horsepower selection jumper which elimi-

nates the need to recalibrate the CL trimpot for different motors.

Short Circuit Protection 

–  Shuts  down  the  control  if  a  short  circuit  occurs  at  the  motor

(phase-to-phase).

Regeneration Protection 

– Eliminates  tripping  due  to  bus  overvoltage  caused  by  rapid

deceleration of high inertial loads.

Slip Compensation with Boost 

– Provides excellent load regulation over a wide speed range.

Start/Stop Switch 

– Provides electronic start and stop.

Power On/Off Swiitch 

– Disconects the AC line.

Ride-Through 

– Provides smooth recovery to the previous set speed during a momentary

power loss.

Diagnostic LEDs 

– Power on (POWER) and control status (STATUS).

Barrier Terminal Block 

– Facilitates wiring of motor and AC line.

Protection Features 

– Undervoltage and overvoltage protection.  MOV input transient pro-

tection.    Microcontroller  self-monitoring  and  auto  reboot.    Short  circuit  protected  phase-to-
phase at motor.

Industrial Duty Die-Cast Aluminum Case

.

Holding Torque at Zero Speed 

– Resists motor shaft rotation when the control is in stop mode.

Note:  * 

UL approved as an electronic overload protector for motors.

2

Summary of Contents for ID5601-BO

Page 1: ...ADJUSTABLE SPEED DRIVE Series 5 Inverter NEMA 4X IP 65 8 01 MN781B Installation Operating Manual...

Page 2: ...ndication 12 Figures 1 Control Layout 3 2 Enlarged View of Trimpot Settings 3 3 Mechanical Specifications 4 4 Power Connections 6 5 Remote Main Speed Potentiometer Connection 6 6 Remote Start Stop Swi...

Page 3: ...ovided herein You must read the Safety Warning below before proceeding ii SAFETY WARNING Please read carefully This product should be installed and serviced by a qualified technician electrician or el...

Page 4: ...nual reset modes motor frequency frequency multiplier fixed or adjustable boost Optional accessories include a Forward Stop Reverse Switch Signal Isolator and Auto Manual Switch Quick connect terminal...

Page 5: ...P2 P1 P3 STOP FWD RUN REV COM STOP R F G B R Y POWER STATUS LED BOARD CON1 J1 115V 230V BC0 BC B B BC L2B L2A L1B L1A L2 AC LINE L1 W V U MOTOR TB1 1 2 1 4 3 4 1HP ADJ MULT 2X 1X FREQ 50HZ 60HZ BOOST...

Page 6: ...AUTO MANUAL STOP SPEED SHOWN WITH OPTIONAL AUTO MANUAL AND FORWARD STOP REVERSE RECOMMENDED MOUNTING SCREW 1 4 M6 2 53 139 97 5 51 128 59 5 06 7 97 0 31 5 86 9 53 224 00 8 82 208 17 8 20 241 96 64 35...

Page 7: ...nting and wiring close the cover making sure that the wires do not get caught or crimped as the cover is closed Tighten all four cover screws so that the gasket is slightly compressed Do not over tigh...

Page 8: ...own in Figure 5 E Remote Start Stop Switch Connections The control is supplied with a prewired Start Stop switch mounted on the front cover To operate the control from a remote Start Stop Switch type...

Page 9: ...pers Note Disconnect the AC line before changing position of jumpers A AC Line Voltage Selection J1 and J2 Jumpers J1 and J2 are both factory set to the 230V position for 208 230 Volt AC line input Fo...

Page 10: ...control to allow for AC line motor connections and any other wiring Although the control is designed for outdoor and wash down use care should be taken to avoid extreme hazardous locations where phys...

Page 11: ...itch is set to the ON position The STATUS LED will indicate control status as described in Section IX on page 13 To start the control momentarily set the Start Stop Switch to the START position The mo...

Page 12: ...nimum speed of the motor The MIN trimpot is factory set for 0 speed For a higher minimum speed setting rotate the MIN trimpot clock wise See Figure 18 C Acceleration ACCEL Sets the amount of time for...

Page 13: ...21 1 Wire an ammeter in series with one motor phase 2 Run the motor and set the unloaded speed to approxi mately 50 3 Load the motor to the rated motor nameplate current Amps AC 4 Adjust the COMP tri...

Page 14: ...0 RPM Note An unloaded motor with excessive boost will draw more current than a partial ly loaded motor 3 Adjust the BOOST trimpot until the ammeter reading reaches the motor nameplate rating 4 Using...

Page 15: ...connection diagrams are supplied with all accessories to facilitate installation A Forward Stop Reverse Switch ID5FSR 1 Provides motor reversing and stop func tions Mounts on the enclosure cover and i...

Page 16: ...damage including injury to any person caused by items of our manufacture or sale Some states do not allow the exclusion or limitation of inci dental or consequential damages so the above exclusion may...

Reviews: