(II) Engine
Torque value of fasteners
Locking component and location on
engine
Hardware Size of
thread
Qty Nm
m·kg ft·lb
Remarks
Exhaust pipe
Bolt
M6
2
10
1
7.2
Crankcase (closing case)
Screw
M6
11
7
0.7
5.1
Left side cover
Screw
M6
6
7
0.7
5.1
Left crankcase cover
Screw
M6
8
7
0.7
5.1
Right crankcase cover
Screw
M6
9
7
0.7
5.1
Bearing clamp of right crankcase cover
Screw
M6
3
7
0.7
5.1
apply tighten
-
ing agent
Bearing clamp of left crankcase cover
Screw
M5
3
7
0.7
5.1
apply tighten
-
ing agent
Right connecting box
Screw
M6
3
7
0.7
5.1
Main clutch
Nut
M22
1
78
7.8
56
Use lock
washer
Assitant clutch spring
Bolt
M5
4
6
0.6
4.3
Assitant clutch hub
Nut
M14
1
50
5
36
Use lock
washer
Shift cam star-shapped gear
Screw
M6
1
12
1.2
8.7
apply tighten
-
ing agent
Locking nut (clutch releasing adjustable screw) Nut
M8
1
15
1.5
11
Starting surpassing clutch
Bolt
M8
3
30
3
22
Apply tighten
-
ing agent, rivet
to prevent
lossen
Connecting plate of starting motor
Screw
M6
2
7
0.7
5.1
Output gear
Nut
M16
1
60
6
43
Left case bearing clamp of driving shaft
Screw
M8
3
25
2.5
18
apply tighten
-
ing agent
Rear cover bearing
inner-hex-
agonal screw
sleeve
2
50
5
36
apply tighten
-
ing agent
Reverse gear
Special-shaped
nut (L.H)
1
50
5
36
apply tighten
-
ing agent
Rear cover
Bolt
M8
4
23
2.3
17
Front joint
Nut
M12
1
60
6
43
apply tighten
-
ing agent
Reverse gear lever unit
Bolt
M6
2
12
1.2
8.7
Reverse gear lever unit
Bolt
M14
1
15
1.5
11
Locking nut of length adjuster of connecting
rod (reverse gear operation bar assy)
Nut
M8
1
15
1.5
11
Locking nut of length adjuster of connecting
rod (reverse gear operation bar assy)
Nut
M8
1
15
1.5
11
Reverse gear operation rod & reverse gear
lever mechanism
Flange nut
M6
1
10
1
7.2
29
Summary of Contents for WD250U
Page 1: ...WD250U Service Manual For any questions please contact Baja Motorsports at 888 863 2252 ...
Page 23: ... II Wiring diagram 1 23 ...
Page 24: ... III Wiring diagram 2 24 ...
Page 25: ... IV Wiring diagram 1 25 ...
Page 31: ...Section 8 Lubrication I Lubrication oil way 31 ...
Page 120: ...119 ...