Baileigh HSP-30A Operator'S Manual Download Page 2

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Table of Contents

THANK YOU & WARRANTY .......................................................................................... 1

INTRODUCTION ............................................................................................................. 3

GENERAL NOTES .......................................................................................................... 3

SAFETY INSTRUCTIONS .............................................................................................. 4

SAFETY PRECAUTIONS ............................................................................................... 6

Dear Valued Customer: ................................................................................................... 6

MACHINE SAFETY LABELS .......................................................................................... 8

TECHNICAL SPECIFICATIONS ..................................................................................... 9

TECHNICAL SUPPORT ................................................................................................. 9

UNPACKING AND CHECKING CONTENTS ................................................................ 10

TRANSPORTING AND LIFTING .................................................................................. 11

INSTALLATION ............................................................................................................. 11

Anchoring the Machine .............................................................................................. 12

DIMENSIONS ............................................................................................................... 13

GETTING TO KNOW YOUR MACHINE ....................................................................... 15

ASSEMBLY ................................................................................................................... 17

SETUP AND ADJUSTMENTS ...................................................................................... 19

Ram Slide Adjustment ............................................................................................... 19

OPERATION PREPLANNING ...................................................................................... 20

OPERATION ................................................................................................................. 22

Sequence of Operation .............................................................................................. 22

UNDERSTANDING SPRINGBACK .............................................................................. 23

MATERIAL SELECTION ............................................................................................... 23

LUBRICATION AND MAINTENANCE .......................................................................... 24

Daily Maintenance ..................................................................................................... 24

Checking the Hydraulic Oil ........................................................................................ 24

Hydraulic System Bleeding ........................................................................................ 25

PARTS DIAGRAM

– FRAME ........................................................................................ 26

Parts List

– Frames ................................................................................................... 27

PARTS DIAGRAM

– HYDRAULIC ASSEMBLY ............................................................ 29

Parts List

– Hydraulic Assembly ................................................................................ 30

PARTS IDENTIFICATION

– MAIN CYLINDER ............................................................. 32

Parts List

– Main Cylinder .......................................................................................... 33

HYDRAULIC SCHEMATIC ........................................................................................... 34

TROUBLESHOOTING .................................................................................................. 35

Summary of Contents for HSP-30A

Page 1: ...NGS LLC IS PROHIBITED Baileigh Industrial Holdings LLC Inc does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator s Manual resulting...

Page 2: ...G TO KNOW YOUR MACHINE 15 ASSEMBLY 17 SETUP AND ADJUSTMENTS 19 Ram Slide Adjustment 19 OPERATION PREPLANNING 20 OPERATION 22 Sequence of Operation 22 UNDERSTANDING SPRINGBACK 23 MATERIAL SELECTION 23...

Page 3: ...n notice to Seller of any suspected defect in the Goods prior to the expiration of the warranty period The original end user must also obtain a RGA from Seller prior to returning any Goods to Seller f...

Page 4: ...emedies provided under this Agreement or at law or equity Attorney s Fees In the event legal action is necessary to recover monies due from Buyer or to enforce any provision of this Agreement Buyer sh...

Page 5: ...Description of the functional parts of the machine Capacity charts Setup and start up instructions Machine operation Scheduled maintenance Parts lists GENERAL NOTES After receiving your equipment remo...

Page 6: ...zardous situation which if not avoided will result in death or serious injury WARNING Indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a h...

Page 7: ...protective devices such as ear muffs or earplugs to protect against objectionable or uncomfortable loud noises HYDRAULIC HOSE FAILURE Exercise CAUTION around hydraulic hoses in case of a hose or fitti...

Page 8: ...igh does not recommend or endorse making any modifications or alterations to a Baileigh machine Modifications or alterations to a machine may pose a substantial risk of injury to the operator or other...

Page 9: ...on sense DO NOT operate any tool or machine when you are tired 14 Check for damaged parts Before using any tool or machine carefully check any part that appears damaged Check for alignment and binding...

Page 10: ...8 8 MACHINE SAFETY LABELS...

Page 11: ...rt department can be reached at 920 684 4990 and asking for the support desk for purchased machines Tech Support handles questions on machine setup schematics warranty issues and individual parts need...

Page 12: ...age painted surfaces Follow manufacturer s label instructions when using any type of cleaning product After cleaning wipe unpainted metal surfaces with a light coating of quality oil or grease for pro...

Page 13: ...wer gently to the floor Level the machine so that all the supporting feet are taking the weight of the machine and no rocking is taking place INSTALLATION IMPORTANT Consider the following when looking...

Page 14: ...deration the size of the material to be processed Make sure that you allow enough space for you to operate the machine freely Anchoring the Machine Once positioned anchor the machine to the floor as s...

Page 15: ...umatic R 71 00 1803 40 27 50 698 50 32 00 812 80 38 50 977 90 30 12 765 05 0 94 23 88 27 50 698 50 32 00 812 80 7 81 198 37 11 75 298 45 0 41 10 31 5 45 138 43 6 25 158 75 7 17 182 12 21 76 552 70 4 3...

Page 16: ...14 14 Provide adequate clearance for the equipment in an environment that is clean non flammable non corrosive and dust free 40 00 1016 00 40 00 1016 00 40 00 1016 00 40 00 1016 00...

Page 17: ...15 15 GETTING TO KNOW YOUR MACHINE 7 13 11 9 12 31 Hardware 5 10 6...

Page 18: ...sher M10 16 3 Lock Washer M10 12 4 Hex Nut M10 12 5 Base Angles 2 6 Brace Supports 4 7 Main Frame w Hydraulics 1 8 Hex Bolt M10 x 35mm 4 9 Bed Frame Pin 4 10 Circlip 8 11 Bed Frame 1 12 Heel Block 2 1...

Page 19: ...washers 3 and nuts 4 Add the two supports 6 with four M10 x 25mm hex bolts 1 flat washers 2 lock washers 3 and nuts 4 Repeat for the opposite side of the base Tighten all nuts and bolts securely 2 Sli...

Page 20: ...scard the plugs A from the end of the pressure hose and from the elbow fitting 3 Connect the pressure hose to the fitting and tighten 4 Remove the compression fitting B from the top of the reservoir 5...

Page 21: ...valve 35 by turning it counterclockwise ccw a couple turns Pump the manual handle several full strokes to eliminate any air in the system Turn the release valve 35 clockwise cw to close 5 To purge air...

Page 22: ...that the ram remains aligned with and centered with the workpiece and the bed 5 Relieves the hydraulic pressure and allows the ram to return to the retracted position Workpiece Considerations Before...

Page 23: ...springs retaining rings or spacers Make sure that the part to be dismantled with the press has the applicable caging system to catch hidden items Should the workpiece slip or open up when the retainin...

Page 24: ...t the piece part into the V blocks or onto the flat blocks 2 Close the release valve by turning it clockwise cw until it is off 3 Connect the quick air valve to a 120 psi 83 MPa air source 4 Press the...

Page 25: ...ortion of the metal to return slightly to its original shape The key to obtaining the correct bend angle is to over bend the metal a little and allow it to spring back to the desired angle All metals...

Page 26: ...ris Clean the outside of the press with a clean soft and dry cloth When not in use keep the press dry and covered Keep the ram and piston fully retracted to prevent rust or corrosion If press efficien...

Page 27: ...that the air source supply pressure is 110 120PSI The air motor requires this pressure for working 3 Open air valve 32 on top of pump reservoir 4 Release the pump retract valve 35 and operate the han...

Page 28: ...26 26 PARTS DIAGRAM FRAME...

Page 29: ...Bed Frame 1 12 Heel Block 2 13 Pressure Gauge 1 14 Serrated Saddle 1 15 Ram Assembly 1 16 Set Screw M6 x 8mm 5 17 Hex Bolt M12 x 25mm 1 18 Hex Bolt M10 x 20mm 4 19 Link Rod 2 20 Spring 4 21 Hex bolt M...

Page 30: ...28 28 Item Description Qty 34 Pump Assembly 1 35 Release Valve 1 36 Plug 1 37 Oil Hose 2...

Page 31: ...29 29 PARTS DIAGRAM HYDRAULIC ASSEMBLY...

Page 32: ...ing 1 P10 Small ram 1 P11 Copper washer 1 P12 Screw 5 P13 Spring 2 P14 Ball 7 P15 Spring 3 P16 Hydraulic hose 1 P17 Coupler 1 P18 Dust proof cover 1 P19 Base 1 P20 Nylon ring 2 P21 Reservoir 1 P22 Res...

Page 33: ...2 P37 Screw 3 P38 O ring 3 P39 Screw 3 P40 Screw protector 3 P41 Air motor 1 P42 Air hose 1 P43 Air valve 1 P44 Quick coupler male 1 P45 Copper washer 5 P46 Ball 1 P47 Ballcap 1 P48 Spring 1 P49 O rin...

Page 34: ...32 32 PARTS IDENTIFICATION MAIN CYLINDER...

Page 35: ...g 1 4 Small Nut 1 5 Large Nut 1 6 Set Screw M6 x 8mm 2 7 O Ring 1 8 PTFE Ring 1 9 Bushing 1 10 O Ring 1 11 PTFE Ring 1 12 Ram 1 13 Sealing Ring 2 14 Socket Head Screw 1 15 Ring For Ram 1 16 Serrated S...

Page 36: ...34 34 HYDRAULIC SCHEMATIC Handle Air P...

Page 37: ...d From Air Motor But Ram Does Not Work Release valve not completely closed Air in system Check and close the release valve Purge the system Ram Can Not Complete Stroke Not enough hydraulic oil Add suf...

Page 38: ...36 36 NOTES...

Page 39: ...37 37 NOTES...

Page 40: ...TOWOC WI 54220 PHONE 920 684 4990 FAX 920 684 3944 www baileigh com BAILEIGH INDUSTRIAL HOLDINGS LTD UNIT D SWIFT POINT SWIFT VALLEY INDUSTRIAL ESTATE RUGBY WEST MIDLANDS CV21 1QH UNITED KINGDOM PHONE...

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