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Baby Lock Ellisimo BLSO, Service Manual

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Baby Lock Ellisimo BLSO Service Manual Download Page 7

2 - 4

Main parts

Basics of Disassembly

5 

Removal of Free arm front cover assy

1. Remove the screw 

1

 and the screw 

2

. 

2. Remove the hook 

1

 and the 2 hooks 

2

, and then remove the free arm

front cover assy. 

3

.

→

Refer to 3 - 5 "Disassembly of Free arm front cover assy".

1

1

2

2

3

6 

Removal of Base plate cover

1. Remove the 2 screws 

1

.

2. Remove the 4 hooks 

1

, and then remove the base plate cover 

2

.

1

2

1

9

Summary of Contents for Ellisimo BLSO

Page 1: ...3...

Page 2: ...xvi 4...

Page 3: ...sure The higher the number the greater the pressure will be Set the pressure at 3 for normal sewing e Select whether 1 01 Straight stitch Left or 1 03 Straight stitch Middle is the utility stitch that...

Page 4: ...minute increments h Change the image of the screen saver see page 25 i Select the initial screen that is displayed when the machine is turned on see page 28 j Use when running an application k Change...

Page 5: ...d tension for embroidering see page 225 f Select the height of the embroidery foot W during embroidering see page 197 g Change the display units mm inch h Change the initial mode of the display embroi...

Page 6: ...ory table assy 1 Remove the accessory table assy 1 Refer to 3 4 Disassembly of Accessory table assy 1 3 Removal of Needle plate B assy 1 Remove the needle plate cover 1 from the needle plate B assy 2...

Page 7: ...1 and the screw 2 2 Remove the hook 1 and the 2 hooks 2 and then remove the free arm front cover assy 3 Refer to 3 5 Disassembly of Free arm front cover assy 1 1 2 2 3 6 Removal of Base plate cover 1...

Page 8: ...pin or etc 2 Open the face plate connector cover 2 3 Remove the 2 screws 1 and then remove the face plate assy 3 Refer to 3 6 Disassembly of Face plate assy 2 1 1 3 8 Removal of Front thread guard co...

Page 9: ...emove it while inserting flat blade screwdriver in the position of the right figure 2 Remove the 2 screws 1 and then remove the belt cover 2 Key point Remove the hooks 7 locations from the front cover...

Page 10: ...3 screw caps 2 from the bobbin winder upper cover assy 3 Key point Remove the screw cap 2 by using the pin or etc 3 Remove the 6 screws 1 and then remove the bobbin winder upper cover assy 3 Refer to...

Page 11: ...the hook of the front cover while pulling the arrow 3 of the rear cover Release the 2 hooks 4 from the base plate assy 2 Remove the connector 5 from the panel PCB assy 6 3 Unlock the lock and open the...

Page 12: ...cs 13 Removal of Rear cover assy 1 Remove the screw 1 the screw 2 and the 4 screws 3 and then remove the rear cover assy 1 Key point Release the 2 hooks 2 from the base plate assy Refer to 3 17 Disass...

Page 13: ...ector 1 of the FC jack assy from the main PCB assy and then remove the ferrite core 2 from the clip 3 2 Remove the 2 screws 1 and then remove the connector cover 4 Key point Release the 2 hooks 5 from...

Page 14: ...base plate assy with the 2 screws 1 Key point Check that the 2 hooks 2 hang on the base plate assy 2 Attach the ferrite core 3 to the clip 4 3 Attach the connector of the FC jack assy 5 to the main P...

Page 15: ...and the screw 3 Key point Check that the 2 hooks 2 hang on the base plate assy Check that the boss part of the rear cover assy 1 engaged with the positioning hole of the arm bed Refer to 3 226 Assemb...

Page 16: ...B assy 2 in the state that the blue surface of the FFC 3 is outside and then lock it 3 Set the FFC 3 to the clamp assy 5 and then close the clamp assy 5 and lock it 4 Set the front cover 6 and then se...

Page 17: ...rop Change needle position left center right 4 13 06 Feed Dog Position Feed dog is moves to front center left right 4 23 07 Presser Foot Height Presser foot height and AD value are displayed 10 Lower...

Page 18: ...shaft 36 Side Feed Adjustment Sewing side feed 10 stitches right and left and set the correction value from the results of side feed sewing 4 25 42 Embroidery Position Adjust Correct the initial posit...

Page 19: ...itial Sensor F pulse motor initial sensor Z Initial Sensor Z pulse motor initial sensor PF Initial Sensor Presser foot pulse motor initial sensor TH Initial Sensor Threader pulse motor initial sensor...

Page 20: ...e Start Stop button Reverse stitch button and Needle position button 2 Touch the point in order from 1 to 5 Key point Adjustment finishes when SUCCESS is displayed after pressing 5 Adjust again when E...

Page 21: ...x12 DB of the tension pulley A assembly 3 Move tension pulley A assembly forward and back adjust belt 2 5 to 3 5mm slack by pushing the center of the belt with a force of 1 96N 200g 4 Tighten the upse...

Page 22: ...ose the 2 upset screws M4x12 DB of the motor holder by the wrench of the M4 7mm 3 Move motor holder up and down adjust the belt 1 5 to 3 5mm slack by pushing the center of the belt with a force of 0 9...

Page 23: ...ure 1 Remove the front thread guard cover 2 Start the test mode 3 Raise the presser foot lever 4 Pass the schappe spun thread 60 through the thread guide and then tension plate 5 Lower the presser foo...

Page 24: ...tart the test mode 3 Raise the presser foot lever 4 Pass the schappe spun thread 60 through the thread guide tension plate tension disk and plate assy in this order 5 Lower the presser foot lever 6 Pu...

Page 25: ...ead unit 3 Fully turn the thread tension gear to the left by hand then the tension disc open 4 Loosen the pan head screw S P washer M3x18 DA of the thread catching case B 5 Keep up thread catching cas...

Page 26: ...15 to 0 19N 15 to 19g Key point When adjust tension turn the thread catching case B clockwise turning clockwise tension loose In case tension is less than 0 15N 15g go back procedure 4 and adjust it...

Page 27: ...procedure 1 Set the bobbin the schappe spun thread 60 in the inner rotary hook assy 2 Pull thread with the tension gauge and turn spring adjusting screw adjust the tension to 0 10 to 0 12N 10 to 12g...

Page 28: ...then select the 22 NP sensor mode 3 Turn the pulley and set the base line of the pulley to the top 4 Loosen the socket set screw CP M3x6 of the rotation shutter 5 Rotate the shutter and tighten the s...

Page 29: ...31...

Page 30: ...le drop mode 4 Press the button on the screen and then move needle bar to the left base line 5 Turn the pulley by hand until the needle top comes to the needle plate surface 6 Loose the socket bolt M3...

Page 31: ...nner rotary hook assy 5 Attach the 11 needle 6 Turn the pulley by hand and move the needle to its lowest position 7 Loosen the 3 socket set screws CP M5x5 of the lower shaft pulley D 8 Turn the outer...

Page 32: ...d the needle plate A and then remove the inner rotary hook assy 5 Attach the 11 needle 6 Turn the pulley by hand until the right edge of the needle aligns with the outer rotary hook point 7 Loosen the...

Page 33: ...more the needle threader goes back to it original position 7 Loose the socket screw FT M4x4 then move needle thread block up and down and adjust clearance between the upper edge of hook and the upper...

Page 34: ...added to the Ellisimo has a new spring that was not on other models Failure to detach spring prior to removing the threader hook will cause damage to the spring 1 First detach spring from metal plate...

Page 35: ...Tacony Corp 10 2008 2 3 In the case that the parts separate please assemble as shown 37...

Page 36: ...Tacony Corp 10 2008 3 5 Reconnect spring to metal plate with use of a small hook tool 4 While reattaching the Threader Hook Assemble Make sure metal stud is positioned into plastic track 38...

Page 37: ...39...

Page 38: ...igns with the outer rotary hook point 5 Press the buttons and check that clearance between needle top and outer rotary hook point is same at the base line of both left and right 6 Loose the socket bol...

Page 39: ...eedle plate B 2 Set the inner rotary hook in the outer rotary hook assy 3 Loose the bind screw M3x8 of the inner rotary hook bracket assy 4 Move the position of the inner rotary hook bracket assy forw...

Page 40: ...ey by hand and down the feed dog lower than needle plate A 6 Loose the socket set screw CP M5x10 of the needle presser bar block 7 Adjust the needle presser bar height clearance between the needle pla...

Page 41: ...ckness setting PF PM Adjust mode 3 Turn the pulley by hand down the feed dog lower than the needle plate A 4 Lower the presser foot lever and press the button on the screen 5 Raise the presser foot le...

Page 42: ...the test mode and then select the 02 Fabric thickness setting PF PM Adjust mode 2 Turn the pulley by hand and down the feed dog lower than the needle plate A 3 Lower the presser foot lever and press t...

Page 43: ...tooth of the feed dog is 0 9 to 1 1mm from needle plate A surface Fig 1 4 Loose the socket bolt M3x8 next to the feed adjuster Fig 2 5 Turn the socket set screw FT M4x10 adjust feed dog parallel with...

Page 44: ...2 flat screws M4 of the needle plate A and then remove the needle plate A 5 Loose the 2 bind screws M3x8 of the feed dog temporarily attach the needle plate A and adjust the front back and left right...

Page 45: ...ward and backward feed length 6 Insert the hex wrench 2 5mm into the hole of rear cover and then loose it Fig 1 7 Adjust the forward and backward feed length turning the socket bolt M4x25 of the FPM h...

Page 46: ...st pattern shape is like OK below 1 Pattern should be horizontal in case not horizontal go to 4 22 Feed dog height and parallelism so that the direction of the adjusting pattern is near horizontal and...

Page 47: ...the 03 Pattern Adjustment mode 3 Sewing one point pattern with the schappe spun thread 60 4 Press to adjust pattern shape is like OK below OK No overlapping opening and shifting NG 1 Overlapping vert...

Page 48: ...lift lever 3 Extend BH presser foot maximum back it 2 clicks Fig 1 4 Attach the BH presser foot 5 Turn the pulley by hand and down the feed dog lower than the needle plate 6 Lower the presser foot lev...

Page 49: ...Torque 0 79 1 18 N m 2 Torque 0 79 1 18 N m 2 1 1 Screw Bind M3X6 Screw Bind M4X6 5 Attachment of Bobbin winder upper cover assy 1 Attach the upper cover assy 1 with the 6 screws 1 2 Attach the 3 scre...

Page 50: ...elt cover 1 and then secure it with the 2 screws 1 Key point Check that the hook hang on each of the front cover assy the rear cover assy and the connector cover 2 Attach the upper cover cap 2 Refer t...

Page 51: ...plate assy 1 to the arm bed 2 Open the face plate connector cover 2 3 Secure the face plate assy 1 with the 2 screws 1 4 Close the face plate connector cover 2 5 Attach the face plate screw cap 3 Key...

Page 52: ...ue 0 79 1 18 N m 1 1 2 Screw Bind M4X6 10 Attachment of Free arm front cover assy 1 Set the free arm front cover assy 1 and then secure it with the screw 1 and the screw 2 Key point Check that the 2 h...

Page 53: ...1 Refer to 3 240 Assembly of Needle plate B assy 2 1 13 Attachment of Accessory table assy 1 Attach the accessory table assy 1 Refer to 3 241 Assembly of Accessory table assy 1 14 Attachment of Top c...

Page 54: ...t scaling For example Adobe Reader English ver the setting of Page Scaling is None Check dot pattern height 150mm 1 Fig 1 Note Do not use glossy shiny paper No dirt and fold on the paper No bleeding a...

Page 55: ...4 35 Camera calibration 57...

Page 56: ...nd raise the needle bar up The needle bar move to the left automatically 4 Press the button and then the camera displays image on the screen Fig 2 5 Set the pattern sheet to the machine Key point Alig...

Page 57: ...e machine 8 Attach the 11 needle 9 Set the white plain paper A4 or letter size to the machine Fig 5 Note Do not use the glassy shiny paper No dirt and fold on the paper 10 Turn the pulley by hand and...

Page 58: ...p 13 Remove the paper and then remove the needle 14 Press the button and then image processing result is displayed Key point O is success X is no good In case O is displayed the calibration processing...

Page 59: ...lect the test mode 42 Embroidery Position Adjust mode 2 Adjust the needle position by pressing the button on the screen for needle to drop in the center of embroidery sheet hole 3 After adjustment tur...

Page 60: ...e embroidery hoop 3 Start the test mode and then select the 23 Embroidery Max Position mode 4 Put the embroidery sheet on the embroidery hoop 5 Attach the embroidery hoop to the embroidery unit 6 Pres...

Page 61: ...Does not operate when the foot controller is used 5 15 Needle bar release does not occur normally 5 16 Thread tensioning does not go well 5 17 Thread cutter does not work normally 5 18 Bobbin winder m...

Page 62: ...ly with power ON operation system SW F05 5 39 Dirty speed sensor F06 5 39 NP sensor disconnect F07 5 40 Speed VR disconnect The safety device has been activated Is the thread tangled Is the needle ben...

Page 63: ...r supply PCB assy Connect the power switch correctly or replace it N Is the power switch free from damage and correctly connected to the power supply PCB assy Connect the power supply unit correctly o...

Page 64: ...dule assy and panel PCB assy FFC disconnected Lock FFC after plug FFC in connector 3 229 LCD module assy and inverter PCB assy connector disconnected Plug connector in 3 230 Broken lead wire assy main...

Page 65: ...67...

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