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E1070 Service Manual

132

4 SensorComm Hardware Configuration and

Calibration

4.1

Introduction

SensorComm will only connect to communications port #1.

Main PCB jumper settings need to be set for RS485. This requires disassembly of the
indicator and moving the jumper on JMP1 to pins 2 and 3. See

E1070 Technical

Illustrations

on page 151

for disassembly drawings and

Main Board Assembly 57643-

0011

on page 156

for the JMP1 position.

Wiring connections, at the indicator, are shown in the table above.

Refer to SensorComm installation manual for SensorComm box wiring.

4.2

Enable SensorComm

Access the Service (0701) menu…

CAL

is displayed.

Press the

UNITS

key…

SCALE

is displayed.

Press the

PRINT

key…

SourCE

is displayed.

Press the

PRINT

key…

ANALOG

S-Com

is displayed.

Press the

UNITS

key to display

S-Com

Press the

ENTER

key…

SensorComm is now enabled.

Press the

ESC

key to exit and

ENTER

to save the configuration at the prompt.

Com Port #1 RS232, RS485 or SensorComm

GND

TX / TXA

RTS/TXB

RX / RCA

CTS/RCB

+15VDC

BLK

RED

GRN

YLW

BLU

WHT

Only one SensorComm box can be connected to the indicator. The indicator can be
1000 feet from the SensorComm box.

Summary of Contents for E1070

Page 1: ...Model E1070 Indicator Service Manual NORTH AMERICA AWT35 500106 Issue AF March 2010 ...

Page 2: ...r license Full acknowledgment of the source must be given Avery Weigh Tronix is a registered trade mark of the Avery Weigh Tronix LLC This publication was correct at the time of going to print however Avery Weigh Tronix LLC reserves the right to alter without notice the specification design price or conditions of supply of any product or service at any time All third party brands and product names...

Page 3: ...2 Front Panel 12 Keys 12 Annunciators 15 Error Messages 16 Chapter 3 Using the Menus 18 Available Menus 18 User menu password is 111 18 Service menu password is 0701 18 Supervisor menu password is 1793 18 Accessing the Menus 19 User Menu 20 Service Menu 23 CAL Submenu for Analog Scales 24 SCALE submenu 28 APP submenu 41 Extra Info Print Format Editing 47 Thermal Labels Print Formats 50 SERIAL subm...

Page 4: ...ter 8 Network Connections 143 Default network settings feature 144 General Description 144 Fieldbus 1 default values 144 Fieldbus 2 default values 145 UPD indicator Discovery 145 General Description 145 Protocol 145 Chapter 9 Ethernet Industrial Protocols 147 Ethernet IP Explicit Messaging 147 AWTX Input Point Object Data Out 147 AWTX Output Point Object Data In 147 Ethernet IP Implicit Messaging ...

Page 5: ...nd jumpering P5 Reformatted to new AWT template AD July 2008 Added note stating that 56133 0010 may be substituted for 57042 0018 to p 144 ZFOLDS Changed PN 53984 0058 to AWT25 000674 on page 153 Changed note on page 150 about P 9 jumper Added Explicit Message Chapter 9 AE January 2010 Updates to SCALE menu GTU added to print tokens Other small changes AF March 2010 Added note at top of page 50 on...

Page 6: ...6 E1070 Service Manual ...

Page 7: ...the displayed message 1 1 2 Special messages Examples of special messages you will see in this manual are defined below The signal words have specific meanings to alert you to additional information or the relative level of hazard DANGER THIS IS A DANGER SYMBOL DANGER MEANS THAT FAILURE TO FOLLOW SPECIFIC PRACTICES OR PROCEDURES WILL CAUSE INJURY OR DEATH ELECTRICAL WARNING THIS IS AN ELECTRICAL W...

Page 8: ...with the unit NOTE This is a Note symbol Notes give additional and important information hints and tips that help you to use your product DANGER RISK OF ELECTRICAL SHOCK NO USER SERVICEABLE PARTS REFER TO QUALIFIED SERVICE PERSONNEL FOR SERVICE CAUTION The power cable must be connected to an earth grounded electrical outlet The electrical supply must have a circuit breaker with an appropriate rati...

Page 9: ...nvironment 1 4 Routine maintenance Always turn off the machine and isolate from the power supply before starting any routine maintenance to avoid the possibility of electric shock Make sure that it is placed securely on a flat and level surface CAUTION Danger of explosion if battery is incorrectly replaced Replace only with the same or equivalent type recommended by the manufacturer Dispose of use...

Page 10: ...ory to the user Take frequent breaks during prolonged usage 1 7 Sharp objects Do not use sharp objects such as screwdrivers or long fingernails to operate the keys Table 1 1 Cleaning DOs and DON Ts DO DO NOT Wipe down the outside of standard products with a clean cloth moistened with water and a small amount of mild detergent Attempt to clean the inside of the machine Use harsh abrasives solvents ...

Page 11: ...o communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense This digital apparatus does not exceed the Class A limits for radio noise emissions from digital apparatus set out in the Radio Interference Regulations of the Canadian Department of Communications Le prése...

Page 12: ... information you need to configure and service your Model E1070 Indicator 2 1 Front Panel The front panel shown in Figure 2 1 consists of the keys and display Figure 2 1 E1070 front panel 2 1 1 Keys The functions of the keys on the front panel are listed on the following pages ...

Page 13: ...s the TARE key to perform a tare function Also acts as a left arrow key when in the menu structure Press the SELECT key to toggle between Gross Tare Net Count Gross Accumulator Net Accumulator Transaction Counter Piece Weight and Peak Dependent on the current application Press and hold to access the cutoffs trips menu Also acts as an up arrow key when in the menu structure Press the ZERO key to ze...

Page 14: ...and hold for 3 5 seconds to see the name of the currently active application Press the ESC key to escape or abort a function or return to normal operation mode Press the ENTER key to accept displayed choices Press and release the ON OFF key to turn the unit on Press and hold the key until the unit turns off Use the numeric keypad to enter values ...

Page 15: ... to show status of the Network 1 Network 2 or SensorComm See note at the bottom of this page Accumulator Count Lights when an accumulation occurs and while in the count and peak applications Custom Unit Lights when a custom unit of measure is active KG Lights when kilograms is the active unit of measure LB Lights when pounds is the active unit of measure Checkweigher Lights when checkweighing appl...

Page 16: ...aded Underrange weight Scale is underloaded The unit cannot perform a function Displayed only while key is held down Displayed while a key is pressed when attempting to modify a sealed selection without edit privileges Display Description Out of ascending order Entered value is less than 1 of scale capacity Entered value causes resolution of greater than 100 000 divisions Linear points must be don...

Page 17: ...ription Entered value is greater than the configured scale capacity Entered value is less than 1 of scale capacity Entered value causes resolution of greater than 100 000 divisions No ADC counts OR in Overload OR All these relate to mV V input in Underload ...

Page 18: ...ure the metrological functions of the indicator l enable or disable available applications l configure serial ports l test the display and buttons test the serial ports test the inputs and outputs l audit the number of configurations and calibrations performed on the indicator l configure inputs and outputs and options 3 1 3 Supervisor menu password is 1793 The third menu is the Supervisor menu Th...

Page 19: ... left of this page PASS_ is displayed 2 Key in the password of the menu you want to enter and press ENTER The first item in that menu is displayed 3 Use the navigation keys shown in the box near each menu to move through the menu Pin location Sealed Unsealed You must begin to key in the password within 10 seconds or the display returns to normal operation mode ...

Page 20: ...nd press ENTER tESt is displayed 3 Press the PRINT key About is displayed Press the PRINT key then the UNITS key repeatedly to view the part number and revision level for the software found in your indicator Press SELECT key to return to About 4 Press the UNITS key Adc is displayed This is the calibrated mV V output of the connected analog scale 5 Press the PRINT key The mV V value coming into the...

Page 21: ...he button test button is displayed 13 Press the UNITS key SEriAL is displayed This is the serial test item 14 Press the PRINT key to access the serial test Port 1 is displayed If you jumper the transmit and receive lines on the serial port as shown at left and press the PRINT key the display should show PASS If there is a problem the display will show FAIL Repeat this for PORT 2 15 Press the SELEC...

Page 22: ...s the UNITS key CAL is displayed This stands for the calibration audit counter 22 Press the PRINT key The number of times the indicator has been calibrated is displayed 23 Press ESC twice to return to normal operation mode This completes the User menu ...

Page 23: ...use Other items are covered in the Supervisor menu section later in this manual Figure 3 2 Service menu top level flowchart Since the whole Service menu is quite large it has been broken up into its individual submenus Each submenu is illustrated in this section followed by specific instructions for that submenu Password for the Service menu is 0701 While in a menu the fan graphs at the top of the...

Page 24: ...uctions in Accessing the Menus on page 19 to access the Service menu CAL is displayed Zero Setting Zero Reference Point 2 With CAL displayed press the PRINT key ZEro is displayed Use this item to set the zero reference for the indicator scale 3 Remove all weight from the scale and press the ENTER key Live weight is shown 4 Press the ENTER key to perform the zero procedure buSY is briefly displayed...

Page 25: ...y to accept the calibration and return to the SPAn menu item SPAn is displayed 6 Press ESC to exit to normal weighing mode You will be prompted to save the changes Press ENTER to save changes OR go to step 1 below LINEAR Linearization 1 With SPAn displayed press the UNITS key LinEAr is displayed Use this item to set extra calibration points 2 Press the PRINT key 2 is displayed This represents cal ...

Page 26: ...ble Linearization factors cannot be entered 1 With LinEAr displayed press the UNITS key InPut is displayed 2 Press the PRINT key ZEro is displayed 3 Press the PRINT key A numeric value is displayed 4 Key in the zero factor from your previous indicator and press the ENTER key buSY is briefly displayed then ZEro 5 Press the UNITS key SPAn is displayed 6 Press the PRINT key A numeric value is display...

Page 27: ...y Port 1 is displayed The other choice is Port 2 This allows you to choose a port through which the calibration report is printed 3 Toggle between the choices using the TARE or UNITS key and press ENTER when your choice is displayed The report is printed and the display returns to Print 4a Press the SELECT key to return to the CAL item of the Service menu and continue with the Service menu instruc...

Page 28: ...cale configuration Figure 3 4 shows the flowchart of this menu item Follow the directions and explanations below to set up these items Figure 3 4 Scale submenu flowchart 1 Use the instructions in Accessing the Menus on page 19 to access the Service menu CAL is displayed 2 Press the UNITS key SCALE is displayed ...

Page 29: ...ER CAP is displayed DIV Division This item and the next one DP POS set the division size 1 With CAP displayed press the UNITS key div is displayed This stands for the division value of your displayed weight 2 Press the PRINT key The current division value is shown 3 Scroll through the choices by using the TARE or UNITS key Pick from the following values 1 2 5 10 20 50 100 200 500 1 2 2 5 5 10 10 2...

Page 30: ...essing the PRINT key The current state of the unit is displayed 4 For lbs and kgs toggle between on or oFF by using the TARE or UNITS key Press ENTER when your choice is displayed Display returns to LbS or 1000g If you choose to activate the custom unit of measure you will be prompted for a multiplier which defines the custom unit in relation to the calibration unit of measure and a string entry f...

Page 31: ...ress the ENTER key to accept the displayed choice div is displayed for any choice other than CUSt If you pick CUSt go to step 5 If you picked any other division size go to step 6 If your new custom unit is larger than one CAL UNIT then you key in how many CAL UNITS make up 1 new custom unit For example 1 TON 2000 pounds so with pounds selected as our CAL UNIT we would key in 2000 for the multiplie...

Page 32: ...s displayed for any choice other than CUSt If you pick CUSt go to step 9 If you picked any other division size got to step 10 9 If you pick a custom time you are shown the current value Key in a custom time and press ENTER to save the custom value SEC is displayed 10 Press the SELECT key StAbLE is displayed AZT Automatic Zero Tracking Use this item to set the division size and seconds The division...

Page 33: ...es by using the TARE or UNITS key and press the ENTER key to accept the displayed choice SEC is displayed for any choice other than CUSt If you pick CUSt go to step 7b If you picked any other division size got to step 8 7b If you pick a custom time you are shown the current value Key in a custom time and press ENTER to save the custom value SEC is displayed 8 Press the SELECT key AZt is displayed ...

Page 34: ...re the lower and upper thresholds that define the auto tare window When the net weight on the scale is above the lower threshold and below the upper threshold and the delay has expired and the weight is stable an automatic tare is triggered Setting the lower or upper limit to zero disables this automatic tare feature The indicator can be set up to clear the tare when the gross weight returns to wi...

Page 35: ...UNITS key and press the ENTER key to accept the displayed choice EntEr is displayed 11 Press the UNITS key A tare is displayed 12 Press the PRINT key EnAbLE is displayed Use this to enable or disable the auto tare function which is described on page 34 13 Press the PRINT key on or oFF is displayed Use this to enable or disable the auto tare item 14 Toggle between the choices by using the TARE or U...

Page 36: ...layed choice A Prnt is displayed 24 Press the UNITS key dELAY is displayed This defines the amount of time after the weight falls into the auto tare window until an auto tare is done 25 Press the PRINT key The numeric entry screen appears 26 Key in the value for the delay time in seconds and press the ENTER key dELAY is displayed 27 This completes the Tare menu item Press the SELECT key twice tArE...

Page 37: ...during the sample time sec in our example will disable the filter until the weight change during the sample time drops below 10 lbs AVG Averaging of A D Avg is the number of conversions you want to average for the weight that is displayed 20 is the default value 1 With UPdAtE displayed press the UNITS key Avg is displayed 2 Press the PRINT key The current value is displayed 3 Press ENTER to accept...

Page 38: ... of weight change in calibration units beyond which the filtering will be temporarily disabled For example if you set this to 10 lbs a weight change over 10 pounds occurring during the sample time will disable the filtering until the weight change during the sample time drops below 10 lbs 8 Press the PRINT key Current value is displayed 9 Key in a value Press the ENTER key THRESH is displayed 10 P...

Page 39: ...CAP Over capacity range Use this item to set the point at which over range upper dashes are displayed You can choose between 105 of capacity or Divisions 9 20 div over under capacity 1 With 0 rngE displayed press the UNITS key O CAP is displayed 2 Press the PRINT key The current setting is displayed 3 Toggle between the choices by using the TARE or UNITS key and press the ENTER key to accept the c...

Page 40: ...nd press the ENTER key to accept the choice C ZEro is displayed SERIAL Serial number entry Use this item to enter the serial number for your indicator This value is used in some serial outputs and reports for record keeping purposes 1 With C ZEro displayed press the UNITS key SEriAL is displayed 2 Press the PRINT key The current setting is displayed 3 Key in the serial number of your indicator and...

Page 41: ...indicator Under each enabled application you can edit the default print format 0 and choose which formats 0 10 to print and through which port You can configure the extra formats 1 10 in the SERIAL submenu item in the Service menu Figure 3 5 APP applications submenu Follow these steps to access each item in the APP menu and to understand what they do and how to set them 1 Use the instructions in A...

Page 42: ...s displayed depending on the current setting 3 Press the SELECT key to back out of this item without enabling it OR Toggle to on if not shown using the TARE or UNITS key and press the ENTER key to enable this application String is displayed This is where you can choose a port to print through and view and or edit the default print format 4 With String displayed press the PRINT key The current port...

Page 43: ... for print format You can send one or more print formats through a port each time the PRINT key is pressed This is the item you use to define which formats get printed 8 Press the PRINT key Numeric entry screen is displayed 9 Key in the format numbers you want printed See note below For example to print formats 0 1 and 4 key in 014 and press the ENTER key To print the 0 1 3 and 10 formats key in 0...

Page 44: ...on ACC Accumulator application on page 42 to set up the Target application 3 Press the SELECT key tArgEt is displayed COUNT Counting application 1 With tArgEt displayed press the UNITS key Count is displayed 2 Press the PRINT key Repeat steps 2 through 9 from the section ACC Accumulator application on page 42 to set up the Count application 3 Press the SELECT key Count is displayed In normal opera...

Page 45: ...t selection is displayed 5 Toggle between the choices by using the TARE or UNITS key Press the ENTER key when your choice is displayed Port is displayed 6 Press the UNITS key ModE is displayed Use this item to configure how the remote will operate 7 Press the PRINT key Current mode value is displayed ModE 1 Indicator displays gross annunciator weight and units annunciator This is an emulation of t...

Page 46: ... the PRINT key Repeat steps 2 through 9 from the section ACC Accumulator application on page 42 to set up the Split application 3 Press the UNITS key dELAY is displayed This is the maximum time in seconds the driver has once the first axle leaves the scale to the next axle coming on the scale 4 Press the PRINT key The numeric entry screen appears Use the numeric entry procedure to enter a delay ti...

Page 47: ...wo characters are the hexadecimal number for the print command Use the keys as described in Figure 3 6 to scroll through the sequence and change the hex character value Figure 3 6 Key legend for hex editing TARE moves to the previous sequence number SELECT increments hex character up ZERO Toggles between first and second hex digit PRINT decrements hex character down UNITS moves right through the p...

Page 48: ...b ACT DSP UN CR LF EOS Accumulator Print Format 11 Batching Print Format 12 and Checkweigher Print Format 13 all use the following G 123456 lb ACT DSP UN CR LF EOS Counting Print Format 14 Piece Count 48 Piece Count CNT CR LF EOS Peak Print Format 15 123456 lb PWT UN CR LF EOS Remote Display Print Format 16 G 123456 lb ACT DSP UN CR LF EOS FF is the hex value for End of String EOS When this value ...

Page 49: ...e default print formats are for the corresponding Mode setting in the serial port configuration menu 17 Port 1 Enquire HEX05 18 Port 1 Broadcast 19 Port 1 RD4100 20 Port 2 Enquire HEX05 21 Port 2 Broadcast 22 Port 2 Remote display G 123456 lb ACT DSP UN CR LF EOS ...

Page 50: ...at 1 label 1 25 Wide x 1 00 Long Format 2 label 2 25 Wide x 4 00 Long Format 3 label 4 00 Wide x 6 00 Long Print Format 4 same as above with barcode Label Size 2 50 Wide 4 00 Long Print Formats 5 6 7 Time Date PLU Totals Information Gross Total Accumulator Format 5 label 1 25 Wide x 1 00 Long Format 6 label 2 50 Wide x 4 00 Long Format 7 label 4 00 Wide x 6 00 Long Print Format 8 same as above wit...

Page 51: ...E1070 Service Manual 51 3 4 Service Menu Table 3 1 Printalbe Characters Chart ...

Page 52: ...L Last axle weight Vehicle 142 8E CLA n Checkweigher Low Accept value 1 Checkweight OPTIONAL ASCII Range 2 9 Indicator Default 6 143 8F CHA n Checkweigher High Accept value 1 Checkweight OPTIONAL ASCII Range 2 9 Indicator Default 6 144 90 RAV n Active Recipe Ingredient x Actual value Recipe MANDATORY HEX s Range 31 38 Editor Default 1 For target weights in recipe 145 91 RTV n Active Recipe Ingredi...

Page 53: ...tware Version Number Miscellaneous 173 AD WST Weight Steady Weight 178 B2 PUP Tare associated with the PLU PLU 184 B8 PUT PLU Totals Information PLU 188 BC PCT PLU Count Total PLU 189 BD LST Net Accumulator PLU 190 BE LGT Gross Accumulator PLU 200 C8 DSP n Print the displayed weight Weight OPTIONAL ASCII Range 2 9 Indicator Default 6 215 D7 NULL Null Token Strings 216 D8 ACT Print the active value...

Page 54: ...munication submenu Follow these steps to access each item in the SERIAL menu and to understand what they do and how to set them 1 Use the instructions in Accessing the Menus on page 19 to access the Service menu CAL is displayed 2 Press the UNITS key repeatedly until SEriAL is displayed The default serial port parameters are 9600 baud 8 databits no parity and 1 stop bit Stop bits for the serial co...

Page 55: ... 1 With bAud displayed press the PRINT key Current baud rate is displayed Choices are from 300 to 115 200 Default is 9600 2 Scroll the choices by using the TARE or UNITS key and press the ENTER key to accept the displayed choice bAud is displayed D BITS Data Bits 3 With bAud displayed press the UNITS key d bitS is displayed Use this item to set the data bits value 4 Press the PRINT key 7 or 8 is d...

Page 56: ...red print format is sent through the port b CASt This stands for broadcast If this is enabled the indicator will send out the configured print format at the configured rate whenever scale weight is stable SMA Scale Manufacturer s Association protocol See Table 3 SMA protocol on page 59 r diSP This stands for remote display If this is enabled you can pick the type of remote display info to send and...

Page 57: ...E1070 Service Manual 57 3 4 Service Menu rS485 for port 1 only go to RS 485 on page 62 485 Hd for port 1 only go to 485Hd on page 62 ...

Page 58: ...ivalent for the desired character and press the ENTER key StAbLE Change the stability setting for the Enquire mode This can be set to YES which will require that there is no motion on the scale for a response to be sent or no Press the PRINT key with StAbLE displayed Either YES or no will be displayed depending on the previous setting Use the TARE or UNITS key to toggle between YES or no When the ...

Page 59: ...tware revision level 4th B sends an END 5th or more sends a LF U CR Toggles the units of measure if no motion Dashes displayed if motion on scale LF I CR Sends the SMA compliance level as SMA compliance level revision level LF N CR 1st N sends the scale type S or C TYP S scale TYP C Classifier 2nd N sends CAP uuu c c n d where uuu unit of measure c c full capacity of this range If multi interval i...

Page 60: ...PLU channel to channel The indicator responds with LF XC channel Set CR if the channel number was valid Or LF XCFail CR if the channel number was invalid Valid channel numbers are 0 10 LF XC CR Request the PLU current channel The indicator will respond with LF XC channel CR LF XI id CR Set the ID number of current PLU channel The indicator will respond with LF XI id Set CR LF XI CR Request the id ...

Page 61: ... Press the ENTER key when your choice is displayed Current update rate is displayed Choices are 1 sec 2 sec 5 sec and 10 sec This is the update rate 3 Scroll through the choices using the TARE or UNITS key Press the ENTER key when your choice is displayed If you chose rd4100 PFtX is displayed The X stands for the current print format setting Press the ENTER key to accept this format or key in a ne...

Page 62: ...address the indicator will respond with the slave address as part of the response All SMA responses begin with a LF The slave address will be the character immediately following the LF 485Hd This section applies only if you are configuring Port 1 1 With 485 Hd displayed press the PRINT key Adr XX is diplayed This is the slave address of the indicator 2 Press the ENTER key to accept the displayed a...

Page 63: ...he PRINT key Current setting is displayed Use this item to set a minimum weight as a percentage of capacity under which the indicator will send out the configured print format when the weight is stable no motion Set a value of 0 to disable the autoprint function 2 Key in your weight choice and press the ENTER key to accept A Prnt is displayed LEAD 0 Leading zero 1 With A Prnt displayed press the U...

Page 64: ...must be configured as Enet1 or Enet4 SmtP 1 if you want to send the format s as an email through network connection 1 net1 must be configured as Enet1 or Enet4 SmtP 2 if you want to send the format s as an email through network connection 2 net2 must be configured as Enet1 or Enet4 3 Scroll through the choices shown above by using the TARE or UNITS key and press the ENTER key to accept the display...

Page 65: ...nu CAL is displayed 2 Press the UNITS key repeatedly until tESt is displayed ABOUT Indicator information 1 With tESt displayed press the PRINT key About is displayed Use this item to view the part number and revision level for the software found in your indicator 2 Press the PRINT key The first part of the software part number is displayed 3 Press the UNITS key The second part of the software part...

Page 66: ... button is displayed This is the button test item 2 Press the PRINT key to perform a button test Each key you press will be reflected on the display screen to confirm the button is functioning correctly 3 Press the ESC key to stop the button test button is displayed SERIAL Serial port test 1 With button displayed press the UNITS key SEriAL is displayed This is the serial test item 2 Press the PRIN...

Page 67: ... InPut is displayed OUTPUT Output test 1 With InPut displayed press the UNITS key outPut is displayed This is the output test item 2 Press the PRINT key to access the test 1 is displayed This stands for output 1 3 Press the PRINT key The display toggles between on and oFF This will toggle the output off and on Monitor the output to see that it is turning off and on Use a Trips Interface Unit TIU3 ...

Page 68: ...ey Cntr is displayed This checks the pulse counter 2 Press the PRINT key to check the counter 0 is displayed if the pulse counter is inactive If pulse input are occurring the display will show the increasing pulse counts 3 Press SELECT or ENTER to stop the test Cntr is displayed SENSOR test 1 With Cntr displayed press the UNITS key SEnSor is displayed Use this to test the function of each weight s...

Page 69: ...and press PRINT when the network you want to view is displayed The first screen of network configuration information is displayed 11 Repeatedly press the PRINT key to view all the configuration information The display will return to nEt 1 or nEt 2 when you ve seen all the information This completes the TEST submenu Press the SELECT key until tESt is displayed and then press the UNITS key to go to ...

Page 70: ... AUDIT menu 1 Use the instructions in Accessing the Menus on page 19 to access the Service menu CAL is displayed 2 Press the UNITS key repeatedly until Audit is displayed CFG Configuration audit counter 1 With Audit displayed press the PRINT key CFg is displayed This stands for the Configuration audit counter Use this item to see how many times this indicator has been configured 2 Press the PRINT ...

Page 71: ...ormal weighing mode 3 4 9 INPUT submenu The next section of the Service menu is the INPUT submenu See Figure 3 10 This menu lets you configure the inputs of the indicator Figure 3 10 INPUT submenu Follow these steps to access and configure the inputs 1 Use the instructions in Accessing the Menus on page 19 to access the Service menu CAL is displayed 2 Press the UNITS key repeatedly until InPut is ...

Page 72: ...he InPut menu item InPut is displayed This completes the INPUT submenu Press the UNITS key to go to the OUTPUT submenu or press ESC to return to normal weighing mode 3 4 10 OUTPUT submenu The next section of the Service menu is the OUTPUT submenu See Figure 3 11 This menu lets you configure the outputs of the indicator Outputs must be enabled to use the cutoff trips operation in each of the applic...

Page 73: ...Access each output by pressing the PRINT key and enable or disable the output by selecting on or oFF 4 Toggle between on and oFF by using the TARE or UNITS key and press the ENTER key to accept the displayed choice The output is displayed Repeat for the other outputs 5 Press the SELECT key to return to the OUTPUT menu item outPut is displayed ...

Page 74: ... 3 Using the Menus 3 4 11 OPTION submenu The next section of the Service menu is the OPTION submenu See Figure 3 12 This menu lets you configure analog output a pulse counter SensorComm and networks Figure 3 12 OPTION submenu ...

Page 75: ...press the ENTER key to accept the displayed choice If you pick oFF A Out is displayed and you can continue to the next menu item Cntr If you pick on continue to step 4 4 Press the PRINT key Lo is displayed Use this to set the weight which is equal to the lowest analog output 5 Press the PRINT key Current value is displayed 6 Key in a value and press ENTER Lo is displayed 7 Press the UNITS key Hi i...

Page 76: ...NTER key and go to step 16 16 To change the zero output by a custom amount from the AdJuSt display press the UNITS key CUSt is displayed 17 Press the PRINT key A numeric entry screen appears 18 Enter a custom amount in percentage of available range for the output and press the ENTER key CUSt is displayed 19 Press the SELECT key ZEro is displayed 20 Press the UNITS key SPAn is displayed Use this to...

Page 77: ...ECT key until Cntr is displayed SENSOR SensorComm setup This section appears only if SensorComm is chosen as the scale source 1 With Cntr displayed press the UNITS key SEnSor is displayed Use this item to configure the SensorComm 2 Press the PRINT key gHoSt is displayed Use this to enable or disable Ghost function 3 Press the PRINT key on or oFF is displayed 4 Toggle between the choices by pressin...

Page 78: ...capacity and press ENTER to accept it Error is displayed 15 Press the SELECT key Z driFt is displayed 16 Press the UNITS key Err Log is displayed Use this to view error logs for the SensorComm system 17 Press the PRINT key oLoAd is displayed This is the overload counter 18 Toggle between oLoAd overload and uLoAd underload by using the TARE or UNITS key and press ENTER when your choice is displayed...

Page 79: ...ey and press F1 to select the displayed choice 1 is displayed 25 Press the UNITS key to scroll to the next cell 26 Repeat steps 22 through 25 for each cell you need to enable 27 Repeatedly press the SELECT key until SEnSor is displayed NETS Network setup 1 With SEnSor displayed press the UNITS key nEtS is displayed Use this to set up the networks that are used with the indicator 2 Press the PRINT ...

Page 80: ...splayed The selections for network type are oFF no network configured d nEt DeviceNet P buS PROFIBUS C net ControlNet E nEt 1 Ethernet TCP IP Client E nEt 2 Ethernet Modbus TCP E nEt 3 Ethernet IP rio Remote I O E nEt 4 Ethernet TCP IP Server The default selection is off IMPORTANT Only one Ethernet type connection can be used at a time i e E net 1 or E net 2 or E net 3 or E net 4 Also Enet 3 canno...

Page 81: ...pick E nEt 4 go to NETS ETHERNET 4 TCP IP Server on page 101 NETS DEVICENET 1 If d nEt DeviceNet was selected at step 5 of NETS Network setup on page 79 nodE will appear on the display 2 Press the PRINT key The node address that is currently set is displayed 3 Key in the desired node address for the DeviceNet connection or press ENTER to accept the node address that is currently configured nodE wi...

Page 82: ...display will show something change to 000 FF or something similar The 000 is the type of input and the FF is the input token A list of input tokens and types is shown in Table 4 Tokens on page 104 17 Use the TARE or UNITS key to change the input type Use the SELECT or PRINT key to change the input token When the desired type and token appear on the display press the ENTER key dATA 1 is displayed 1...

Page 83: ...PROFIBUS 1 If you selected P buS PROFIBUS at step 5 of NETS Network setup on page 79 nodE will appear on the display 2 Press the PRINT key The node address that is currently set is displayed 3 Key in the desired node address for the PROFIBUS connection or press ENTER to accept the node address that is currently configured nodE will reappear on the display 4 Press the UNITS key bAud is displayed 5 ...

Page 84: ...and 7 above to configure up to 16 data items 13 Press the SELECT key Out is displayed 14 Press the UNITS key in is displayed 15 Press the PRINT key dATA 1 is displayed 16 Press the PRINT key The display will show something change to 000 FF or something similar The 000 is the type of input and the FF is the input token A list of input tokens and types is shown in Table 4 Tokens on page 104 17 Use t...

Page 85: ...ll show either on or oFF 23 Use the TARE or UNITS key to toggle between the choices When the desired selection appears on the display press either the ENTER or PRINT key trAdE is displayed 24 Press the UNITS key EndiAn is displayed 25 Press the PRINT key The current setting is displayed Choices are LittLE or big 26 Use the TARE or UNITS key to toggle between the choices When the desired selection ...

Page 86: ... 104 7 Use the TARE or UNITS key to change the output type Use the SELECT or PRINT key to change the output token When the desired type and token appear on the display press the ENTER key dATA 1 is displayed 8 You can configure up to 16 items of information to output from the indicator Press the UNITS key Display changes to dATA 2 9 Repeat steps 6 and 7 above to configure up to 16 data items 10 Pr...

Page 87: ... each made up of 4 bytes or 2 16 bit words Word swapping will change the order that the 16 bit words are output input The display will show either on or oFF 20 Use the TARE or UNITS key to toggle between the choices When the desired selection appears on the display press either the ENTER or PRINT key trAdE is displayed 21 Press the UNITS key EndiAn is displayed 22 Press the PRINT key The current s...

Page 88: ...ur parts just like the ip address 7 After all four parts of the subnet mask have been entered SubnEt is displayed 8 Press the UNITS key gAtE is displayed 9 Press the PRINT key to enter the gateway address This will be a numeric entry in four parts just like the ip address 10 After all four parts of the gateway have been entered gAtE is displayed 11 Press the UNITS key dHcP is displayed 12 Press th...

Page 89: ...try in 4 parts just like the indicator s IP address 19 After all four parts of the Host IP Address have been entered hoSt iP is displayed 20 Press the UNITS key Port is displayed 21 Press the PRINT key to enter the port number of the indicator This is a numeric entry After the Port number has been entered Port is displayed 22 Press the UNITS key Email is displayed 23 If you want the indicator to a...

Page 90: ...l through the choices using the TARE and UNITS keys When the desired choice is shown press the PRINT key to select it SMA The SMA protocol over the Ethernet connection This is the exact same protocol used on the serial ports See the Service Serial section of this manual for details Enq If Enq is chosen you will be prompted to key in a polling character This can be any value from 0 to 255 Example i...

Page 91: ...slave indicator s port must be set to TCP2 if Option Net 2 is chosen in the master The master indicator must have the Rdisp mode chosen in either Ethernet 1 or Ethernet 4 35 Press the UNITS key dPort is displayed 36 Press the PRINT key Numeric entry screen is displayed 37 Key in the ethernet port which will be used to download applications from etools and press ENTER dPort is displayed 38 This com...

Page 92: ... SubnEt is displayed 7 Press the UNITS key gAtE is displayed 8 Press the PRINT key to enter the gateway address This will be a numeric entry in four parts just like the ip address After all four parts of the gateway have been entered gAtE is displayed 9 Press the UNITS key Out is displayed 10 Press the PRINT key dATA 1 is displayed 11 Press the PRINT key The display will show something change to 0...

Page 93: ...dATA 2 Repeat steps 16 through 19 above to configure up to 16 data items 21 Press the SELECT key in is displayed 22 Press the UNITS key trAdE is displayed 23 Press the PRINT key to configure word swapping Word swapping only affects the output and or input data if long unsigned long or floating point data types are used These three data types are each made up of 4 bytes or 2 16 bit words Word swapp...

Page 94: ...displayed 29 Press the PRINT key Numeric entry screen is displayed 30 Key in the ethernet port which will be used to download applications from etools and press ENTER dPort is displayed 31 This completes the Modbus TCP configuration Press the ESC key to exit the service menu ...

Page 95: ...e PRINT key to enter the Subnet mask This will be a numeric entry in four parts just like the ip address After all four parts of the subnet mask have been entered SubnEt is displayed 7 Press the UNITS key gAtE is displayed 8 Press the PRINT key to enter the gateway address This will be a numeric entry in four parts just like the ip address After all four parts of the gateway have been entered gAtE...

Page 96: ...r UNITS key to change the input type Use the SELECT or PRINT key to change the input token 19 When the desired type and token appear on the display press the ENTER key dATA 1 is displayed 20 You can configure up to 16 items of information to input into the indicator Press the UNITS key to make the display change to dATA 2 Repeat steps 17 through 20 above to configure up to 16 data items 21 Press t...

Page 97: ...n appears on the display press the ENTER or PRINT key EndiAn is displayed 28 Press the UNITS key dPort is displayed 29 Press the PRINT key Numeric entry screen is displayed 30 Key in the ethernet port which will be used to download applications from etools and press ENTER dPort is displayed 31 This completes the Ethernet IP configuration Press the ESC key to exit the service menu ...

Page 98: ...red rAddr is displayed 7 Press the UNITS key rSiZE is displayed This stands for rack size 8 Press the PRINT key to configure the rack size The current rack size is displayed This may be 1 4 1 2 3 4 or Full 9 Scroll through the choices by pressing the TARE or UNITS key Press the PRINT key when the value you want is displayed rSiZE is displayed 10 Press the UNITS key rquatr is displayed This stands ...

Page 99: ...e type of output and the FF is the output token A list of output tokens and types is shown in Table 4 Tokens on page 104 22 Use the TARE or UNITS key to change the output type Use the SELECT or PRINT key to change the output token When the desired type and token appear on the display press the ENTER key dATA 1 is displayed 23 You can configure up to 16 items of information to output from the indic...

Page 100: ...ng unsigned long or floating point data type is used These three data types are each made up of 4 bytes or 2 16 bit words Word swapping will change the order that the 16 bit words are output input The display will show either on or oFF 35 Use the TARE or UNITS key to toggle between the choices When the desired selection appears on the display press either the ENTER or PRINT key trAdE is displayed ...

Page 101: ...ubnet mask have been entered SubnEt is displayed 8 Press the UNITS key gAtE is displayed 9 Press the PRINT key to enter the gateway address This will be a numeric entry in four parts just like the IP address 10 After all four parts of the gateway have been entered gAtE is displayed 11 Press the UNITS key SmtP is displayed 12 If you are connecting to a mail server and you plan to send e mails from ...

Page 102: ...end an email when a SensorComm error occurs select on Otherwise select oFF Press either the PRINT or ENTER key to accept your selection S Com is displayed 23 Press the UNITS key gHoSt is displayed 24 Press the PRINT key on or oFF is displayed 25 If the indicator is being connected to a SensorComm junction box and Ghosting is enabled and you want to send and email when a cell is ghosted select on O...

Page 103: ...of this manual for details on setting up the print formats rdiSP Choose this to set the indicator to broadcast the weight through this ethernet socket The slave indicator must be set to the Rdisp application The slave indicator s port must be set to TCP1 if Option Net 1 is chosen in the master The slave indicator s port must be set to TCP2 if Option Net 2 is chosen in the master The master indicat...

Page 104: ...ion PLU Net Accumulator X X 8 08 Output PLU NET ACCUMULATED WEIGHT to network Used with ACCUM application PLU Total counter X X 9 09 Output PLU TOTAL COUNTER to network PLU Count Accumulator X X 10 0A Output PLU ACCUMULATED PIECE COUNT to network Used with COUNT application PLU Tare value X X X X 11 0B Input PLU TARE WEIGHT from network or output PLU TARE WEIGHT to network PLU ID X X X X 12 0C Inp...

Page 105: ...1 3 X X X X 23 17 Set the OUTPUT value from the network or output the OUTPUT status to the network Bit0 set output1 active Bit1 set output2 active Bit3 set ouput3 active Serial number X X 24 18 Output the indicator serial number unique ID to the network Watchdog counter X X 25 19 Output the value of the WATCHDOG counter to the network Enables the operator to verfiy scale is functioning Remote zero...

Page 106: ... X 45 2D Indicator Healthy X X 46 2E Output of 2 bytes to the network indicating any faults in the indicator When no errors the value outputtothenetworkis0xFFFF Byte 1 Bit 0 Any Fault Bit 1 ADC Error Bit 2 SRAM ErroR Bit 3 EEPROM Error Bit 4 N A Bit 5 Overload Bit 6 Underload Bit 7 N A Byte 2 bit 0 bit 7isnotusedatthistime Inmotion Specials X X 47 2F Inmotion Special X X 48 30 Weight for Setpoint ...

Page 107: ...ient Actual Weight token 17 If the division size of the scale is less than 1 the value that is mapped will be scaled up by 10X Where X equals the number of digits to the right of the decimal point Any floating point values will not be scaled up Example Token 0 Gross Type 4 Signed Long Division Size 0 01 There are two digits to the right of the decimal point so the gross weight being set out of the...

Page 108: ...his may be oFF S Com nEt 1 or nEt 2 2 Use the UNITS and TARE keys to change the setting and press the ENTER key to accept the desired setting once it is displayed oFF The annunciator will always remain off S Com The annunciator will show the status of the Sensorcomm scale Red a cell has been ghosted Check the ghost log Green a sensorcomm error has occurred Check the error log Off Scale is function...

Page 109: ...d date clear and print reports perform diagnostic tests and view audit counters Password for the Supervisor menu is 1793 Figure 3 13 Supervisor menu flowchart CAUTION Entering this menu and changing settings may affect operation of the indicator and may require a service call to correct Be sure you want to change settings before doing so ...

Page 110: ...using the TARE or UNITS key and press the ENTER key when your choice is displayed M XX is displayed This stands for month 5 Key in the month number 01 for Jan 02 for Feb 12 for Dec and press the ENTER key dd XX is displayed dd stands for date and XX represents the current value 6 Key in the date and press the ENTER key YY XX is displayed YY stands for year and XX represents the current value 7 Key...

Page 111: ...w P YES or P no is displayed P YES for PM P no for AM 5 Toggle between the choices using the TARE or UNITS key and press the ENTER key when your choice is displayed M XX is displayed M stands for minute and XX represents the current value 6 Key in the minute and press the ENTER key Hour is displayed 3 5 2 SETUP Setup menu 1 With Hour displayed press the UNITS key SEtuP is displayed Use this submen...

Page 112: ...application parameters and totals 3 Press the PRINT key Port 1 or Port 2 is displayed Use this item to select which port to use for printing the report See note above 4 Toggle between Port 1 and Port 2 using the TARE or UNITS key Press the ENTER key when your choice is displayed The report is printed and display shows buSY briefly then returns to Print 5 Press the UNITS key tArE is displayed Use t...

Page 113: ...l the information See step 2 above 9 Press the PRINT key to clear all the information OR Skip to step 10 SurE is displayed This is asking if you are sure you want to clear the information If you are press the PRINT key If you do not want to clear the data press the SELECT key CLEAr is displayed 10 Press the SELECT key PLU is displayed ACC Application 1 With PLU displayed press the UNITS key Acc is...

Page 114: ... press the SELECT key CLEAr is displayed 7 Press the SELECT key Acc is displayed BATCH Application 1 With Acc displayed press the UNITS key bAtch is displayed 2 Press the PRINT key Print is displayed Use this item to print out a complete report of recipe information 3 Press the PRINT key Port 1 or Port 2 is displayed Use this item to select which port to use for printing the report 4 Toggle betwee...

Page 115: ...other feeder to reach the scale after the auger or feeder is shut off There will always be material in free fall after an ingredient is shut off and the indicator will automatically calculate this and update this value The first time a batch is run overage for any ingredient weight is calculated and the next time the ingredient is being weighed the output will be shut down so approximately 70 of t...

Page 116: ...you choose Cntr your are prompted to enter the number of pulses 17 Key in values and press the ENTER key bASiS is displayed 18 Press the UNITS key SEtPt is displayed 19 Press the PRINT key 1 is displayed This stands for Setpoint 1 20 Scroll through the choices with the TARE or UNITS key Press ENTER when your choice is displayed SEtPt is displayed If you chose 1 this ingredient will use output 1 Th...

Page 117: ...ll deactivate rel When the F1 key is pressed the starting weight is captured and the setpoints activate The setpoint will not deactivate until the net weight on the scale reaches the starting weight plus the configured setpoint value Cont Continuous batching mode This mode is very close to the Auto mode but in continuous mode another batch is started immediately after the previous batch has finish...

Page 118: ...splayed 31 Press the UNITS key Print is displayed 32 Press the PRINT key Port 1 is displayed 33 Toggle between Port 1 and Port 2 using the TARE or UNITS key Press the ENTER key when your choice is displayed The recipes and batch report will be printed 34 Press the SELECT key bAtch is displayed TARGET application Checkweighing 1 With bAtch displayed press the UNITS key tArgEt is displayed Use this ...

Page 119: ...yed 7 Press the UNITS key triPS is displayed Use this to set outputs to follow over under accept or to function as standard outputs 8 Scroll through the choices STNDRD tArgEt 1 and tArgEt 2 by using the TARE or UNITS key STNDRD Trips are configurable outputs An output value can be entered in the weigh mode of operation tArgEt 1 Latched outputs When weight is added to the scale the appropriate trip...

Page 120: ...f you are sure you want to clear the information If you are press the ENTER key If you do not want to clear the data press the SELECT key CLEAr is displayed 15 Press the UNITS key StAtS is displayed This item lets you enable and set up the gathering of statistical information 16 Press the PRINT key EnAbLE is displayed 17 Press the PRINT key to configure statistics One of the following is displayed...

Page 121: ...print the report Press the F1 key to clear statistical data each Enable this item and each sample weight is printed as it is captured The range under over accept that the sample falls into is also printed StAtS Enable this item and a report of the data captured is automatically printed when the sample size is reached If this type of printing is enabled the statistical information will automaticall...

Page 122: ... Press ENTER to accept SiZE is displayed 11 Press the UNITS key ModE 2 is displayed Use this to select the sampling mode buLK or dribbL buLK In bulk sampling method you place the specified number of items on the scale all at once in bulk and the scale automatically starts to calculate piece weight when the weight stabilizes The count is then displayed dribbL In dribble sampling method you count ou...

Page 123: ... Use this item to select which port to use for printing the report 4 Toggle between Port 1 and Port 2 using the TARE or UNITS key Press the ENTER key when the choice you want is displayed Display shows buSY briefly then returns to Print 5 Press the UNITS key CLEAr is displayed Use this item to clear all the information stored for this application WARNING Only do this if you are sure you want the i...

Page 124: ... Calibration Zero 0 3456 mV V Calibration Span 2 3455 mV V 3000 lb 3 Press the F1 key to print the report Port 1 or Port 2 is displayed Use this to choose which port to print through 4 Toggle between the port choices using the TARE or UNITS key and press ENTER when your choice is displayed Report is printed and display returns to CAL 5 Press the UNITS key Err Log is displayed 6 Press the PRINT key...

Page 125: ...isplayed This is the SensorComm error log See a sample and the note below SensorComm Log Error 1 15 00 on 12 17 03 11 Press the PRINT key Print is displayed 12 Press the PRINT key to print the report Port 1 or Port 2 is displayed Use this item to select which port to use for printing the report 13 Toggle between Port 1 and Port 2 using the TARE or UNITS key Press the ENTER key when the choice you ...

Page 126: ...ce you want is displayed Display shows buSY briefly then returns to Print 22 Press the UNITS key CLEAr is displayed Use this to clear the log from memory 23 Press PRINT to clear the log SurE is displayed 24 Press ENTER to clear the log CLEAr is displayed 25 Press the SELECT key gHoSt is displayed 26 Repeatedly press the SELECT key until SEtuP is displayed This completes the Setup submenu of the Su...

Page 127: ...layed This is the mV V output of the connected analog scale 2 Press the PRINT key The mV V value is displayed This value should increase as weight is applied to the scale 3 Press the SELECT key Adc is displayed DISP Display test 1 With Adc displayed press the UNITS key diSP is displayed This is the display test item 2 Press the PRINT key to perform a dynamic test of the display 3 Press the ESC key...

Page 128: ...key SEriAL is displayed INPUT Input test 1 With SEriAL displayed press the UNITS key InPut is displayed This is the input test item 2 Press the PRINT key to access the test 1 2 3 is displayed 1 stands for input 1 etc 3 If you jumper pins 1 and 2 of the I O connector on the bottom of the indicator 1 becomes 0 until the jumper is removed To test input 2 jumper pins 1 and 3 2 becomes 0 until the jump...

Page 129: ... for the analog output test 2 Press the PRINT key A numeric entry screen is displayed 3 Key in a percentage between 0 and 100 and press the ENTER key The analog output will put out that percentage of voltage For example If you have output set from 0 to 10V and you key in a percentage of 25 the analog output voltage should read 2 5 volts You can continue to key in other percentages press ENTER and ...

Page 130: ...y SEnSor is displayed NETS test 1 With SEnSor displayed press the UNITS key NETS is displayed 2 Press the PRINT key NET 1 is displayed 3 Toggle between NET 1 or NET 2 using the TARE or UNITS key and press PRINT when the network you want to view is displayed The first screen of network configuration information is displayed 4 Repeatedly press the PRINT key to view all the configuration information ...

Page 131: ...ation audit counter Use this item to see how many times this indicator has been configured 3 Press the PRINT key A number is briefly displayed then CFg is displayed This is the number of times this indicator has been configured 4 Press the UNITS key CAL is displayed This stands for the Calibration audit counter Use this item to see how many times this indicator has been calibrated 5 Press the PRIN...

Page 132: ...own in the table above Refer to SensorComm installation manual for SensorComm box wiring 4 2 Enable SensorComm 1 Access the Service 0701 menu CAL is displayed 2 Press the UNITS key SCALE is displayed 3 Press the PRINT key SourCE is displayed 4 Press the PRINT key ANALOG or S Com is displayed 5 Press the UNITS key to display S Com 6 Press the ENTER key SensorComm is now enabled 7 Press the ESC key ...

Page 133: ... Repeatedly press the UNITS key until SEnSor is displayed 5 Press the PRINT key gHoSt is displayed 6 Press the TARE key CELLS is displayed 7 Press PRINT 1 is displayed 8 Press PRINT on or oFF is displayed 9 Toggle between the choices by pressing the UNITS or TARE key Press ENTER to accept when on is displayed 10 Press UNITS to advance to the next cell 11 Repeat steps 7 10 for the correct number of...

Page 134: ...ined in CAL submenu for analog scales Figure 4 1 SensorComm cornering menu 1 Access the Service menu CAL is displayed 4 4 1 CORNER SensorComm Cornering 2 Press the PRINT key COrnEr is displayed Use this item to corner the SensorComm system 3 Press the PRINT key dLoAd is displayed This stands for deadload 4 Press the PRINT key Numeric entry screen is displayed 5 Key in the size of your cornering te...

Page 135: ...RNER is displayed 14 Place a weight in the center of your scale and press the UNITS key gHoSt is displayed Use this to calculate the ghost calibration factors the ghost function will use in case a weight sensor fails 15 Press the ENTER key to calculate the calibration factors Display shows buSY then returns to gHoSt The display will show Abort if the process fails The display will show CAnt if Gho...

Page 136: ...nsorComm Hardware Configuration and Calibration When you are done with the SensorComm cornering and Ghost items you need to continue with the rest of the calibration menu See the section Zero Setting Zero Reference Point on page 24 ...

Page 137: ...verter Cable weight sensor Weight sensor failure SensorComm PC board 5 A to D Initialization failure A to D converter not responding SensorComm PC board 6 Weight sensor overrange The weight sensor output has exceeded the configured amount Abuse of scale Weight sensor failure 7 Weight sensor deadload shift warning The weight sensor output has exceeded the configured amount of capacity since calibra...

Page 138: ...F The first character can be a G or N for Gross or Net weight active value This is followed by a space SP and a six digit numeric weight followed by another space SP The serial string will end with the current unit of scale measure UN and the end of message character CR carriage return followed by a line feed LF Refer to Table 1 for host output protocol 6 1 2 Mode 2 Remote weight display with annu...

Page 139: ...cale measure UN and the end of message character CR carriage return Annunciators are mapped according to the bit table figure 2 and transmitted from the host indicator to the remote display after the end of message character The remote display can also transmit key presses for basic weight functions back to the host indicator Functions include Print Zero and Tare Refer to Table 3 for remote key pr...

Page 140: ...esents which LED to turn on Opx Represents the outputs N et Net LED s T are Tare LED s Obx Over Target Bars CMx Comma s Peak Count Count mode if no units Peak mode if any unit of measure is turned on As you can see the annunciator NET is broken into two different bits One for N the other for ET The host indicator will transmit a 1 or true in both bit positions to activate the annunciator NET Examp...

Page 141: ... AN6 0x00 AN7 0x3E AN8 0x00 6 3 Communications Timeout If communications is lost between the host and the remote the remote will display middle dashes until a signal is acquired again The timeout for this error to occur should be 5 10 seconds in duration Table 3 Remote keypad press protocol Command Description of command Z LF Emulates a Zero key press S LF Emulates a Select key press T LF Emulates...

Page 142: ... the photo below are found next to the RJ45 Ethernet connector on the main PC board Below the photo is a table showing what each LED s condition means ON OFF LED 1 LINK ON LINE OFF LINE LED 2 TX TRANSMITT ACTIVE TRANSMITT NOT ACTIVE LED 3 RX RECEIVE ACTIVE RECEIVE NOT ACTIVE LED 4 SPEED 100MBS 10MBS LED 1 LED 2 LED 3 LED 4 ...

Page 143: ... 100 interface PROFIBUS DP DB9 Female Rear Panel Pin No Signal Pin No Signal 6 5 0 100mA 1 5 0 Vdc 5 Ground 2 Ground 8 Tx Rx 3 Signal 3 Tx Rx 4 Signal Housing Shield 5 Shield DeviceNet Network Bus Rear Panel Pin No Signal Pin No Signal 1 V Bus Power 1 V 2 CAN LOW 2 CAN 3 Shield 3 Shield 4 CAN HI 4 CAN 5 V 24Vdc 5 V An external power supply will be used to supply V power Typically this supply will ...

Page 144: ... must hold the SELECT key while the indicator is powered on While the SELECT key is being held the user must press the PRINT key The display will show Fbus d indicating that the network settings have been set to their default values The network settings will return to the configured values the next time the indicator is powered on 8 1 2 Fieldbus 1 default values Type Ethernet 4 server IP Address 1...

Page 145: ...icators on the subnet to respond with their Model IP address port download port and serial number 8 2 2 Protocol The indicator will listen for UPD messages on the download port Remote Client The remote Client should send a 1 character UPD broadcast message with ENQ 0x05 as the data Indicator Response When the indicator sees an ENQ packet it will send back a message in the following format MODEL SE...

Page 146: ...146 E1070 Service Manual 8 Network Connections ...

Page 147: ...ta Type Instances 03 Value 0E Get_Attribute_Single SINT INT DINT USINT UINT UDINT REAL based on network config in indicator 17 all enabled data items in one message 1 16 out data item x in indicator is bound to instance x Table 9 3 Class Attributes Supported services for this attribute hex Data Type NA Table 9 4 Instance Attributes Supported services for this attribute hex Data Type Instances 03 V...

Page 148: ...ing 9 2 1 AWTX Assembly Instance for PLC Configuration Input 100 Output 112 Configuration 128 9 3 ModBus TCP 9 3 1 Starting Register Locations for PLC Configuration Input Read Only 30001 Input Read Write 40001 Output Read Write 40101 Read only values are mirrored at the Read Write location ...

Page 149: ...E1070 Service Manual 149 10 Complete Menu Structures 10 1 Complete Supervisor and User Menus Supervisor Menu User Menu ...

Page 150: ...150 E1070 Service Manual 10 2 Complete Service Menu ...

Page 151: ...s for Item 20 to 8 10 in lbs 0 9 1 1 N m Item 19 and Item 21 tighten to 18 22 in lbs 2 0 2 5 N m SEE PARTS LIST NEXT PAGE NOTE TORQUE SPEC M6 Acorn Nuts items 12 and 28 torque in a corner to corner pattern first to 26 in lbs 2 9 N m and then to 44 in lbs 5 0 N m All other M6 fasteners 20 0 in lbs 2 3 N m All M3 fasteners 3 5 in lbs 0 4 N m ...

Page 152: ...mm 60084 0631 8 31 O Ring 60062 1015 4 32 Plastic Knob M6 68718 147 2 33 Terminal Block 3 pin CON1 power supply bd 60043 1027 1 34 Terminal Block 5 pin TB3 TB5 main bd 60043 1043 2 35 Terminal Block 6 pin TB1 TB2 main bd 60043 1050 4 36 Terminal Block 8 pin TB4 main bd 60043 1076 1 37 Power Supply Board 60071 0016 1 38 Analog Pulse PC Bd Field Installation Kit option Option incl all necesssary mou...

Page 153: ...E1070 Service Manual 153 11 3 Wall Mount Application ...

Page 154: ...154 E1070 Service Manual 11 4 System Block Diagram ...

Page 155: ...E1070 Service Manual 155 11 5 Keypad Schematic and Power Supply Bd P N 60071 0016 ...

Page 156: ...156 E1070 Service Manual 11 6 Main Board Assembly 57643 0011 NOTE P 9 JUMPER IS ONLY USED WHEN BARRIER STRIPS ARE USED WITH AN EXTERNAL EXCITATION VOLTAGE SUPPLY ...

Page 157: ...3 0016 ControlNet Board p n 52611 0044 mtg hardware Remote I O Field Install Kit optional p n 57315 0059 includes Interface Board p n 57143 0016 Remote I O Board p n 52611 0093 mtg hardware Analog out Pulse Counter in PC BOARD OPTIONAL Field Install Kit p n 57315 0018 includes Analog out Pulse Counter Board p n 55977 0011 mtg hardware ...

Page 158: ...158 E1070 Service Manual 11 8 I O External Calbe Identification Pin outs ...

Page 159: ...180 0116mts 49180 0124mts 1 1 3 Cover stainless steel 55907 0016 1 4 Gasket 55908 0015 1 5 Relay Control PC Board Assy 56957 0013mts 1 6 Neoprene Plug 1 4 dia 27429 0014 7 Neoprene Plug 8mm dia 27429 1087 8 Nut Hex M5 x 0 8 46574 0090 11 9 Screw Washer Assy M3 5 x 6mm 55511 0014 5 10 Power Supply 100 240VAC 12VDC 2 2A AWT25 000674 1 11 Neoprene Washer 26357 0020 6 12 Neoprene Washer 26357 0053 2 1...

Page 160: ... Support 8 x 8 base 1075 00243 4 12 Bumper Support 12 x 14 base 7075 00027 4 13 Pad 1075 00262 5 14 Nut 25 x 20 14497 0209 2 15 MK29 Load Cell Kit 71 2 15 lb 7 kg cap 53240 0017 1 16 MK29 Load Cell Kit 30 lb 15 kg cap 53240 0025 1 17 MK29 Load Cell Kit 60 lb 30 kg cap 53240 0033 1 18 MK29 Load Cell Kit 100 lb 60 kg cap 53240 0041 1 19 Friction Washer 65127 515 2 20 Capscrew 25 20 x 50 L 14527 0013...

Page 161: ...x 20 deck 21332 0039 1 22 Spider Left 20 x 20 deck 21332 0013 1 23 Spider Right 20 x 20 deck 21332 0021 2 24 Spider Left 24 x 24 deck 21333 0038 1 25 Spider Left 24 x 24 deck 21333 0012 1 26 Spider Right 24 x 24 deck 21333 0020 2 27 Weigh Bar Assy 100 Lb 20 X 20 deck 49098 0075 1 28 Weigh Bar Assy 200 Lb 24 X 24 deck 49098 0083 1 29 Ground Spring 20850 0025 2 32 Friction Washer 65127 515 2 33 Ball...

Page 162: ...162 E1070 Service Manual ...

Page 163: ......

Page 164: ...031 USA Tel 507 238 4461 Fax 507 238 4195 Email usinfo awtxglobal com www wtxweb com Avery Weigh Tronix UK Foundry Lane Smethwick West Midlands England B66 2LP Tel 44 0 8453 66 77 88 Fax 44 0 121 224 8183 Email info awtxglobal com www averyweigh tronix com ...

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