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Assembly Instructions 

 Spindle Drive SP -24 V / 230 V

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Safety instructions 

1

Read 

 to installation and keep over the lifetime of the drive!

prior

Symbols for safety instructions 

Caution / Warning

Danger from electric current.

Caution / Warning

Risk of crushing and entrapment when 
window is operating

(sticker supplied with drive)

Attention / Warning

Risk of damage / destruction of the 
drive and / or window

Risk of crushing and entrapment !

Window closes automatically !

During closing and opening the drive is stopped either by the 
disconnection integrated in the drive or by an external 
disconnection module (depending on the drive version).
Please refer to the techn. data for information on pressure force.
Do not put your hand into the window rabbet or into the moving 
chain or spindle during assembly work and operation!

 

 

There is always enough pressure force to crush fingers in 
case of carelessness!

Crush and shear points between casements and frames, light 
domes and metal curb must be secured up to a height of 2.5 m
(bottom edge of window element to finished floor level) by 
devices that will stop the movement by touch or interruption 
initiated by a person and prevent any injury.

Assembly & Operating Instructions

for the professional assembly, installation and maintenance to be 
carried out by qualified and safety-minded electricians and/or skilled
personnel with in-depth knowledge of electrical and mechanical drive
assembly.   
Read and adhere to the assembly instructions as well as to the 
specified sequence and keep the manual for later use (maintenance).
It is only possible to ensure safe operation and avoid damage and 
risks if the system is carefully assembled and adjusted according to 
these assembly instructions.
All dimensions have to be verified at the place of installation and 
must be adjusted, if required.

                  Please note the connection assignment, the permissible
                  drive voltage (see type plate), the minimum and maximum
                  performance data (see technical data) and the assembly 
                  and installation notes and strictly adhere to them!  
Never connect 24 V DC drives to 230 V supply !

Danger to life !

Spare parts, fasteners, fittings and controllers

Only operate the drive with controllers built by the same 
manufacturer. There is no liability, warranty or customer 
service if third-party parts are used. If spare parts/fittings or 
extension parts are required, only original replacement parts 
from the manufacturer may be used.

 

Range of Application

Exclusively suited for the automatic opening and closing of the 
window types specified in these assembly instructions. For any appli-
cation not included in these instructions please consult the manufac-
turer or his authorized reseller for further information. Always check 
that your system complies with the applicable regulations.
Special attention shall be given to opening width and opening 
cross-section of the window, permissible fitting dimensions, opening
time and opening speed, exerted forces, temperature resistance of 
drive/devices and cables as well as to the cross-section of the connec-
tion cable depending on the cable length and the power consumption.
Required fastening material shall be selected and, if necessary, 
completed to suit the drive and the exerted loads.
              Make sure that all products installed are permanently 
              protected from dust and moisture unless the drive is 
              expressly suited for use in damp or humid environments 
              (see technical data).

Cable routing and electrical connections 

must be carried out by authorized electricians only.
All relevant DIN and VDE regulations must be observed for the 
installation. VDE 0815 Installation cables and lines.
VDE 0833 Hazard alarm systems for fire, intrusion and hold-up.
Specify suitable types of cable on consultation with the competent 
local authorities, energy supply companies and Employers' Liability 
Insurance Associations. Please pay especially regard to:
All extra low-voltage lines (24 V) must be laid separately from power 
cables.Flexible lines must not be flush mounted.
Freely suspended lines must be provided with strain relief.
              All lines must be laid such way that they can be neither 
              sheared off, nor twisted or kinked during operation.

All junction boxes and external drive controllers must be positioned 
to allow access for maintenance work. The cable type, lengths and 
sizes must comply with the technical specifications.

              All 230 V components must be disconnectable from the 
              mains voltage supply for maintenance and repairs.
              
 
 

After installation

and after each modification in the set-up, check all functions in test
runs. Once the system is completely installed, the end-user must be
instructed on all important functions and the operation of the system.
The end-user must also be notified of the remaining risks/hazards.
 

Maintenance or Modification

Prior to any maintenance work or modification of the system (e.g. 
exchange of the drive) the mains voltage and – where available – the
batteries shall be disconnected in all poles.
Lasting functionality and high reliability of the drive require mainte-
nance by suitably trained personnel at regular intervals (in the case 
of SHEV systems the legal requirement is once a year).
Check the system for operational availability on a regular basis.
This is also recommended for a system with purely natural ventilation.
Remove any contamination from the drive when servicing the system.
Check mountings and clamping screws for tight fit.
Test the devices by opening and closing them in test runs.
The drive itself is maintenance-free.
Faulty devices may only be repaired in our plant.
Only original parts from the manufacturer may be used.
We recommend a scheduled 

.

Maintenance Agreement

Declaration of Incorporation

The drives are manufactured and tested in accordance with the 
European Directives. The appropriate declaration of incorporation has
been issued. You may only operate the drive if there is a declaration 
of conformity within the meaning of the MD for the entire system.

For the use of bottom-hung windows

Bottom-hung windows must be provided with a 
casement stay (also called safety scissors) or 
similar devices. Casement stays prevent damage
and injuries to persons which might result from 
improper installation and handling. Please note: 
The casement stay must match the opening stroke
of the drive (see techn. data). 
This means: the opening width of the safety scissors 
must be greater than the drive stroke in order to avoid any blocking.

 

Summary of Contents for SP 8 Series

Page 1: ...ler gmbh de www aumueller gmbh de Aum ller Aumatic GmbH Gemeindewald 11 86672 Thierhaupten Germany 49 0 82 71 8185 0 49 0 82 71 8185 250 info aumueller gmbh de www aumueller gmbh de Assembly Instructi...

Page 2: ...ormation are as correct and up to date as possible we still cannot guarantee that they are free from mistakes and errors All information and data contained in this document are subject to alterations...

Page 3: ...e and for specific profile systems 16 Mounting brackets with thick clamping blocks 17 Mounting brackets with thin clamping blocks 18 Mounting brackets with clamping bolt connection 19 Recommended Fixi...

Page 4: ...rning notes in these instructions Failure to comply with the safety instructions warning notes results in irreversible injury or death Failure to comply with the safety instructions warning notes can...

Page 5: ...from the homepage of Aum ller Aumatic GmbH www aumueller gmbh de It is essential to ensure compliance with the latest version of the guidelines standards and national legislation applicable to the as...

Page 6: ...power consumption Required fastening material shall be selected and if necessary completed to suit the drive and the exerted loads Make sure that all products installed are permanently protected from...

Page 7: ...Assembly Instructions Spindle Drive SP 24 V 230 V 9000002601 doc Page 7 of 34 Certificate 2...

Page 8: ...Page 8 of 34 9000002601 doc Assembly Instructions Spindle Drive SP 24 V 230 V Declaration of Incorporation 2...

Page 9: ...after activation from a control unit SHEV control unit or after triggering of a fire alarm button or smoke detector or trigger ing of the fire alarm unit Range of application Casement dimensions Case...

Page 10: ...very many different kinds of window profile systems on the market Different mounting brackets and fastening devices to be used depend on the particular profile On the pages below you may find special...

Page 11: ...Tilting range Supporting surface of bracket Supporting surface of bracket Structural factors obstacles e g jamb WARNING Storage of the drives on site prior to the assembly Protective measures against...

Page 12: ...product features Silver anodized aluminium body E6 C 0 Robust aluminum spindle Maintenance free drive RAL colour finish possible Versions has disconnection via end switches and disconnection at overlo...

Page 13: ...al description product features Silver anodized aluminium body E6 C 0 Robust aluminum spindle Maintenance free drive RAL colour finish possible Versions and Standard has internal disconnection via end...

Page 14: ...extended spindle if unit suspended at rear Front suspension Rear suspension L L ength KLB Clamping area 2 3 KLB 1 3 KLB optional eye bolt for fixing Fixing with clamping bolt connection Observe speci...

Page 15: ...ive to be used must be selected to suit the specified range of application appropriate stroke stroke force and installation length 3 Proper fastening accessories brackets casement brackets must be sel...

Page 16: ...F 1 casement bracket with locking bolt 6 mm Max load 1000 N ord no 150102 F 2 casement bracket extruded aluminium for Eternit roof lights Max load 800 N ord no 150303 FXXX 8 F 11 casement bracket wit...

Page 17: ...r clamping fitting with 2x 12 mm collar screws ord no 157500 6 5 x4 K 5 mounting bracket stainless steel V2A with 12 5 mm hole for clamping fitting with 2x 12 mm collar screws ord no 155800 12 14 G 1...

Page 18: ...155610 6 5 x6 K 82 mounting bracket stainless steel V2A with 12 5 mm hole for clamping fitting with 2x 12 mm collar screws ord no 151320 7 20 36 G1 8 KS clamping block SP thin aluminum for mounting br...

Page 19: ...ting bracket with 20 mm hole steel br zinc plated ord no 160930 steel RAL 9010 ord no 160933 6 5 x4 100 30 70 20 6 5 x4 5 K 9 mounting bracket aluminium E6 C 0 for mounting with various brackets ord n...

Page 20: ...crews Metric screws with blind rivet nuts Thread self tapping or sheet metal screws such as Cylinder head with hex socket internal serration Torx Phillips or external hex head Blind rivet nut size M6...

Page 21: ...e correct torque Fixation of brackets in guide of sliding link with clamping screws K5 2x KS thick 2 x BS K7 2x KS thin K82 2 x BS KVS K57 K57 2 K57 3 K59 K92 1 2 3 4 2 x KVS Fixation of brackets in g...

Page 22: ...openings Adjustment possibility for disconnection loosen lock nut manually turn AS inward and or outward dependent on assembly tighten lock nut again ensure that drive shuts off via end switch and no...

Page 23: ...0 1400 1600 1800 2000 2200 2400 2600 Abstand Antrieb Band mm ffnungswinkel DEG 1 Hubl nge 100mm 2 Hubl nge 200mm 3 Hubl nge 300mm 4 Hubl nge 400mm 5 Hubl nge 500mm 6 Hubl nge 600mm 7 Hubl nge 700mm 8...

Page 24: ...w e g top hung projecting casement RA K82 M6 base plate set on site F10 6 FL M6 F1 RA FL Roof casement system SCH CO AWS 57RO outward opening on HSK K82 F10 6 Roof casement system FAKRO outward openin...

Page 25: ...C T IT E 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 FG 16 Fit the casement bracket make sure it is parallel to the edge of...

Page 26: ...f the window e g borehole intervals determined on site Dimensions for brackets see page 17 19 Hang drive in mounting brackets e K59 g for installation of bracket positioning fixing see page 21 22 Do n...

Page 27: ...ut off via end switch see page 22 Route cable according to on site situation the cable must adapt to pivoting angle of the drive lay with strap Cable must be protected against damage such as shearing...

Page 28: ...Check safety of assembled system Connect control voltage Check fasteners brackets mounting brackets and tighten as necessary Perform operational test Visual inspection of casement movements Immediatel...

Page 29: ...DC BN BU Version with Z contact close 2 1 BK WH CLOSE 3 4 3 4 BK WH Switch position with spindle inside Contact load max 48V min 12V DC 10mA PVC cable 6 x 0 75mm with electronic end switches and overl...

Page 30: ...drive cable A mm L A mm Example calculation Available figures 10m Drive current for each drive 2 x 0 8 A from data sheet Length of cable run from last window to control unit e g The number of wires r...

Page 31: ...switch with OFF default setting min 1 5m Mount all manual controllers out of reach for unauthorized persons Instructions OPEN CLOSE Sign such as spindle chain rack and pinion Drive Target group This o...

Page 32: ...motor controller relay Cables Copper Zinc Electrical devices and batteries cannot be disposed of as domestic waste Locking fittings Drive such as spindle chain rack and pinion Problem Possible Causes...

Page 33: ...ertifica tion authorities energy supply companies or fire protection au thorities if necessary Extra low voltage lines e g 24 V DC must be laid separately from low voltage lines e g 230 V AC Flexible...

Page 34: ...causes Improper use of the drive Improper assembly commissioning operation maintenance and repair of the drive Operating the drive with defective improperly installed or malfunctioning safety and pro...

Page 35: ...Assembly Instructions Spindle Drive SP 24 V 230 V 9000002601 doc Page 35 of 34 Notes...

Page 36: ...Engineering Service Systemtechnik Rauch und W rmeabzug Parkraum Management Kontrollierte nat rliche L ftung...

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