ATI Technologies 39-0038 Control Manual Download Page 1

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Remote Vacuum Sensor and
Variable Speed Vacuum Pump Control Manual

Version - 1.0

Date - June 2016

Part Number -

39-0038

Innovation In and

Out of Parlour

Summary of Contents for 39-0038

Page 1: ... ATL Agricultural Technology Limited June 2016 Remote Vacuum Sensor and Variable Speed Vacuum Pump Control Manual Version 1 0 Date June 2016 Part Number 39 0038 Innovation In and Out of Parlour ...

Page 2: ... the Remote Vacuum Sensor to Variable Speed Vacuum Pumps 12 Setting up the Yaskawa V1000 Inverter Drive 13 Factory Settings for the Yaskawa V1000 Inverter Drive 14 Setting Up the Remote Vacuum Sensor 15 The Keypad 15 The Display 15 Entering Setup 16 Navigating Through Menu Items 16 The Settings Menu Structure 17 The Vacuum Settings Menu Structure 18 The M2Bus Settings Menu Structure 19 The M2Bus I...

Page 3: ...3 Remote Vacuum Sensor Manual v1 0 Innovation In and Out of Parlour ATL Agricultural Technology Limited June 2016 Manual Versions Version 1 0 June 2016 FirstVersion of Manual Software v2 00 ...

Page 4: ... Features Programmable settings to be optimised for every milking parlour Large OLED display showing status 3 easy buttons Idle Milk and Wash Different vacuum levels for milking and washing Controls up to 3 variable speed vacuum pumps Separate motor minimum and maximum speeds for each drive Easily connected to external wash controls to turn in and out of wash and milk modes Simple warnings when va...

Page 5: ... and Variable Speed Vacuum Pump Control System The ATL variable speed vacuum pump system consists of a remote vacuum sensor control unit the variable speed vacuum pump inverter drive unit and the vacuum pump and motor unit All of the controls should be mounted on the wall ATL Agricultural Technology Limited June 2016 ...

Page 6: ...minated using the screen clamp within the unit Position the power supply so that the output cables are as short as possible even if this means extending the mains supply ATL Remote Vacuum Sensor Power Supply Output Voltages ATL remote vacuum sensor power supply outputs are factory set and should not be adjusted Remote Vacuum Sensor Power Supply Input 100 240vAC Output Nominal 12vDC The Remote Vacu...

Page 7: ...6 Connects To Sys Power Ve M2Bus Data A M2Bus Data B M2Bus EOL Link M2Bus Screen Sys Power Ve Power In Ve from PSU Power in Ve from PSU Wash Output 0vDC Switched Wash Output 12vDC Common Milk Output 0vDC Switched Milk Output 12vDC Common Inverter Data A Inverter Data B Inverter EOL Link Inverter Screen Cable Specification Unused Only Use if instructed by ATL Twisted Pair Red Twisted Pair Black Unu...

Page 8: ...t Ve Milk Input Ve Wash Input Ve Wash Input Ve Cat 5e M2Bus Connection Cat 5e M2Bus Connection Vacuum Pipe Connection Live Mains In Neutral Mains In Earth Mains In 12vDC Power to Board 12vDC Power to Board Cable Specification 1mm CSA 1mm CSA 1mm CSA 1mm CSA Cat 5e Cables provided by ATL Cat 5e Cables provided by ATL Factory Fitted Use 1mm CSA Mains 3 Core Use 1mm CSA Mains 3 Core Use 1mm CSA Mains...

Page 9: ...ance inspection and servicingmust be performedonly by authorized personnelfamiliarwith installation adjustment and maintenanceof AC drives Do not touch any terminals before the capacitors have fully discharged Failureto complycould resultin deathor seriousinjury Beforewiringterminals disconnectall powerto the equipment The internalcapacitorremainschargedeven afterthe powersupplyis turnedoff The ch...

Page 10: ...wiresand groundthe shieldto the groundterminalof the drive Check all the wiring to ensure that all connections are correct after installing the drive and connecting any other devices Failureto complycouldresultin damageto the drive Do not modify the drive circuitry Failureto complycouldresultin damageto the drive and will void warranty ATL is not responsiblefor any modificationof the productmade b...

Page 11: ...r Drive Motor Connections Motor SY Flex Braid Clamp Mains Input SY Flex Braid Clamp Mains In Connections Earth Point 1 Fold Braid back over the cable 2 Tape the braid down to ensure no stray wires 3 Clamp the braid into the Braid Clamp ESC LO RESET ENTER STOP RUN ALM REV DRV FOUT Innovation In and Out of Parlour ATL Agricultural Technology Limited June 2016 ...

Page 12: ...ect into connection number 13 Rx A Black from Red Black pair Connect into connection number 14 Tx B Twisted Pair Wire connects to Remote Vacuum Sensor Wire Red to R and S Black to R and S Connect Screen to Ground Connection Metal screw on inverter base Innovation In and Out of Parlour ATL Agricultural Technology Limited June 2016 ALM REV DRV FOUT ESC LO RE RESET ENTER STOP RUN R R S S IG ...

Page 13: ...nameplate data for setting r1 02 to r1 07 Ensure the motor can run unloaded The display will say run13 Press the green run key to auto tune The motor will run and the drive will tune its capabilities After tuning is complete Enter the motor operating speeds Change Parameter d1 01 for the override running frequency this frequency is used when inverter drive box is put into manual and the green star...

Page 14: ... Set to 0F Unused MEMOBUS Modbus Communications Settings See Appendix C in the Yaskawa V1000 Technical Manual Parameter H5 01 Drive Slave Address Set to 01 for 1st drive 02 for 2nd drive and 03 for 3rd drive Parameter H5 02 Communications Bus Speed 03 9600 baud Parameter H5 03 Communications Bus Parity 00 No Parity Parameter H5 04 Stopping Method After Communications Error 01 Coast to Stop Paramet...

Page 15: ...brane overlaying individual key switches This is a proven reliable construction which will last for many years provided it is cleaned only with warm soapy water and not hosed down at high pressure The Display The display is an OLED dot matrix type display allowing for large and small characters to be displayed During milking and washing the vacuum level is displayed in kPa in a large font The Remo...

Page 16: ... will be shown Navigating Through Menu Items To navigate through menu items the Idle and Milk keys are used To enter a menu item the wash key is used To navigate forwards through a list of menu items or increase a settings value press the Milk key To navigate backwards through a list of menu items or decrease a settings value press the Idle key To enter into a menu item or accept a settings value ...

Page 17: ...d milking modes the number of vacuum pumps and the length of the wash time RVSSettings VacuumSetup M2Bus Setup This settings menu controls the device information for connecting to the M2Bus RVSSettings M2BusSetup M2Bus IDS This menu item allows the user to test connectivity to different devices on the M2Bus RVSSettings M2BusIDS Device Info this menu item lists the software version and serial numbe...

Page 18: ... Enable VP3 Yes No This setting enables or disables vacuum pump 3 Press Idle to set to No Milk to set to Yes Press the Wash key to store the setting and move to the next setting VacuumSettings EnableVP3 No Milking Vacuum Level This setting is the level of vacuum to be maintained during the milking This level can be increased by pressing the Idle key and decreased by pressing the Milk key Press the...

Page 19: ...e next setting WashSettings Mode Timed Wash Settings Time This setting allows the user to select how long the wash program will run for when the mode is set to timed Press the Wash key to store the setting and move to the next setting WashSettings Time 60Min Wash Vacuum Level This setting is the level of vacuum to be maintained during the wash This level can be increased by pressing the Idle key a...

Page 20: ...gs VacuumSettings M2Bus Settings Address This setting allows the user to enter the address of the unit on the M2Bus This number can be increased by pressing the Idle key and decreased by pressing the Milk key Press the Wash key to store the setting and move to the next setting M2BusSettings Address 1 M2Bus Settings Milking Point Control Yes No This setting enables or disables communications with t...

Page 21: ...BusSettings AirBlast No M2Bus Settings Pulse8 Yes No This setting enables or disables communications with the Pulse8 Pulsation control Press Idle to set to No Milk to set to Yes Press the Wash key to store the setting and move to the next setting M2BusSettings Pulse8 No M2Bus Settings PowerFlush System Yes No This setting enables or disables communications with the PowerFlush System Press Idle to ...

Page 22: ...o enter the routine Press the Milk key to step to the next IDS routine Press the Idle key to step to the previous IDS routine M2BusIDS MilkPump This routine will test communications to an AirBlast Control Press the Wash key to enter the routine Press the Milk key to step to the next IDS routine Press the Idle key to step to the previous IDS routine M2BusIDS AirBlast This routine will test communic...

Page 23: ...utine Press the Milk key to step to the next IDS routine Press the Idle key to step to the previous IDS routine M2BusIDS Pulse8 This routine will test communications to another Remote Vacuum Sensor Control Press the Wash key to enter the routine Press the Milk key to step to the next IDS routine Press the Idle key to step to the previous IDS routine M2BusIDS RmteVacSen This routine will test commu...

Page 24: ...ê ê This menu item will display the software version in the remote vacuum sensor Press the Milk key to step to the next IDS routine SoftwareVersion V2 00 Jun 13 2016 This menu item will display the serial number of the device Press the Milk key to step to the next IDS routine Press the Idle key to step to the previous menu item SerialNo 000000000000 This menu item will return to the main settings ...

Page 25: ...cess information on the Milking program See separate section Press the Idle key to finish milking and return to Idle mode Washing Mode Press the Wash key to put the system into Wash mode to allow washing The display will show Wash and the vacuum level If the Remote Vacuum Sensor is connected to other ATL equipment ie AirBlast Milk Pump Control Pulse 8 Pulsation Control or Milk Meter System these c...

Page 26: ... info function when the system is Idle Press the Milk key to access the info function when the system is Milking Press the Wash key to access the info function when the system is Washing The display will now show the Washing Vacuum lowest level during the washing cycle Information menu continued on next page ê ê ê Washing Vacuum Low This is the lowest level after 1 minute of operation that the uni...

Page 27: ...g Vacuum Low This is the lowest level after 1 minute of operation that the unit measured during milking MilkingVacuum Low 45 2kPa Milking Vacuum High This is the highest level after 1 minute of operation that the unit measured during milking MilkingVacuum High 49 1kPa Last Milking Length This is the length of the milking if the unit is still milking this will display the current milking length Las...

Page 28: ...ing or washing Error VacPumpX Isinmanualmode The system attempted to start the vacuum pump however it was switched into manual mode Where X is the number of the vacuum pump Error VacPumpX CommsError The system could not communicate with the vacuum pump Where X is the number of the vacuum pump Error VacPumpX Over current The vacuum pump reported that it has entered an over current state Where X is ...

Page 29: ... fault Where X is the number of the vacuum pump Error VacPumpX Under voltage The vacuum pump reported that it has entered an under voltage state Where X is the number of the vacuum pump Error VacPumpX InputPhaseLoss The vacuum pump reported that it has detected an input phase loss Where X is the number of the vacuum pump Error VacPumpX OperateCONFault The vacuum pump reported that a operate CON fa...

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