Asada Beaver 100 Page 8 Instruction Manual Download

Page: 8 / 36

CONTENTS

１．

OVERVIEW

…………………………………………………………………………………

２．

COMPONENTS OF THE MACHINE

１）

Main Parts

１－１）

Threading Machine

…………………………………………………………

１－２）

Circular Saw

………………………………………………………………

１－３）

Die-Head

……………………………………………………………………

２）

Specifications

…………………………………………………………………………

３）

Standard Accessories Specification

……………………………………………………

４）

Optional Accessories

…………………………………………………………………

３．

INSTALLATION

１）

Carrying the Machine

…………………………………………………………………

２）

Installation

……………………………………………………………………………

４．

OPERATION

１）

Preparing for Operation

１－１）

Checking Threading Oil

…………………………………………………

２）

Setting the Workpiece

……………………………………………………………

３）

C u t ti n g

３－１）

Pipe Cutter

………………………………………………………………

３－２）

Circular Saw

………………………………………………………………

４）

Reaming

…………………………………………………………………………

５）

Changing Dies to Changed thread Size

５－１）

Changing Dies to Changed thread Size

…………………………

５－２）

Removing and installing Dies of Die-Head set in Carriage

……

５－３）

Replacing Dies and Die-Head together

………………………………

６）

Changing Thread Size

……………………………………………………………

７）

Threading

………………………………………………………………………

７－１）

Adjustment of Thread Length

………………………………………

７－２）

Adjustment of Thread Depth

………………………………………

７－３）

Two-Step Threading

…………………………………………………

８）

Removing the Workpiece

…………………………………………………………

９）

Cleaning after Use

…………………………………………………………………

５．

MAINTENANCE & INSPECTION

１）

Replacement of Parts

１－１）

Replacement of Switch

………………………………………………………

１－２）

Replacement of Reamer Blade

………………………………………………

１－３）

Replacement of Cutter Blade

………………………………………………

１－４）

Replacement of Pump

………………………………………………………

１－５）

Replacement of Jaw Inserts

…………………………………………………

１－６）

Replacement of Carbon Brush

………………………………………………

２）

Adjustment of Parts

２－１）

Adjustment of Amount of Discharging Thread Oil

……………………

２－２）

Lubrication of Spindle Support

……………………………………………

３）

Daily Inspection and Maintenance

……………………………………………………

６．

Before asking for Repairs

……………………………………………………………………

７．

ELECTRICAL WIRING DIAGRAM

…………………………………………………………

Summary of Contents for Beaver 100

Page 1: ...Pipe Threading Machine ＩＮＳＴＲＵＣＴＩＯＮＭＡＮＵＡＬ Read through this manual carefully before using the machine ...

Page 2: ... for any damage or deformation caused in transit due to accidents or other reasons Check that all items and accessories delivered In case any discrepancy is found immediately report the fact to the shop you purchased or our sale office The contents of this manual are subject to change without prior notice CLASSIFICATION OF CAUTIONS Precautionary signs are classified into the following 3 levels Ind...

Page 3: ...re to use the threading oil White for working water pipes The workpiece Hammer Chuck and Scroll will rotate during working Loose clothing can get easily tangled into moving parts 2 Electric Shock Earth Toxic Gas Rotating parts CAUTIONS IN USE Always use the machine at the voltage indicated on Machine Plate Otherwise the machine may become hot emit smoke or catch fire Do not force the machine in a ...

Page 4: ...ear neckties open sleeved clothing knitted gloves loose clothing or jewelry such as necklaces Otherwise you may get caught in moving parts Wear caps or protective hair covering to contain long hair Otherwise you may get caught in moving parts When not in use or when servicing cleaning checking or replacing parts switch off and unplug the machine If the machine remains plugged in it will start sudd...

Page 5: ...make sure that hand tools used for inspection or adjustment are removed from the machine Accident or injury may occur if you start the machine with hand tools on it Use only the accessories and attachments given in this manual and our catalogs A failure to do so will lead to accident or injury Die Head is wet and slippery with threading oil Do not drop it on your feet while replacing Drinking tap ...

Page 6: ...stain clothing due to vibration If you have dropped or hit the machine accidentally carefully check for damage crack or deformation If the machine is used with such defect poor threading accuracy accident and injury can result Before leaving the machine for a long time disconnect the Power Plug Work wet with threading oil is slippery Do not drop it on your feet Always use the threading oil White f...

Page 7: ...oap Do not drink the threading oil because it causes diarrhea and vomiting If swallowed accidentally do not force to vomit and consult a doctor immediately Keep the threading oil out of reach of children Do not dilute the threading oil nor mix with other threading oil When the threading oil mixes with water and turns into milk white or when it is extremely deteriorated causing poorly finished thre...

Page 8: ... Replacing Dies and Die Head together ６ Changing Thread Size ７ Threading ７１ Adjustment of Thread Length ７２ Adjustment of Thread Depth ７３ Two Step Threading ８ Removing the Workpiece ９ Cleaning after Use ５ MAINTENANCE INSPECTION １ Replacement of Parts １１ Replacement of Switch １２ Replacement of Reamer Blade １３ Replacement of Cutter Blade １４ Replacement of Pump １５ Replacement of Jaw Inserts １ ...

Page 9: ...d a pump to lubricate the threading oil 2 COMPONENTS OF THE MACHINE 1 Main Parts 1 1 Threading Machine The diagram illustrates main parts and Die Head of this machine Pipe is chucked by Hammer Chuck cut by Cutter and threaded by Die Head 1 2 Circular Saw The diagram shows the parts name necessary for description of this manual For details refer to the instruction manual of the Circular Saw 8 Pipe ...

Page 10: ...change without prior notice Voltage made to order 9 Cutting capability BSPT NPT 1 4 4 8A 100A Bolt 3 8 2 Speed 45 18min 1 rpm No load Motor Single phase Universal Motor 1140W Frequency 50 60Hz Weight 105kｇ Dimensions 790 570 480mm L X W X H T Handle Selector Pin silver Selector Pin black Two Step Threading Pin Selector Block Cam Plate Profile Body Set Block Profile Pin Set Pin Adjust Bolt Locking ...

Page 11: ...ie Head 1 2 2 Beaver Die Head 21 2 4 Beaver Die Head 1 2 2 21 2 4 Dies 1 2 3 4 1 2 21 2 4 Other 4L Threading oil Tools Machine Cover Manual Die Head Beaver Die Head Gutter Blade for Stainless Steel Pipe Threading Oil 16L Nipplemax PT1 2 4 Taper Thread Gauge Set BSPT1 2 4 Pipe Jack with H ball Circular Saw ...

Page 12: ...chine Do not hold the scroll and reamer to carry the machine When lifting it bend your knees to avoid a load on your waist The machine stained with threading oil is slippery Do not drop the machine on your feet when lifting it When the machine is carried with threading oil in it the oil may splash and stain clothing due to vibration 1 ...

Page 13: ...und fault circuit breaker to avoid electric shock 6 Use an earth clip when a power receptacle without a base for grounding is used 7 When an extension cord is used use the one conforming to the applicable regulations 12 Always ground the machine to avoid electric shock and resultant death An extension cord used should be a three core cabtyre cable having an earth wire Use a thick and durable cable...

Page 14: ...ures 1 Preparing for Operation 1 1 Checking Threading Oil A new machine or a machine not used for a long period of time is coated with rust preventive oil Wipe it off with a piece of clean cloth 1 Turn Rack Handle clockwise to move the Carriage to the Chuck side 2 Fill the provided threading oil from the right side of the machine up to the Strainer wire netting fig 3 3 Make sure the machine is swi...

Page 15: ... the workpiece 5 If three jaws do not properly contact the workpiece the workpiece will shake and cutting and threading cannot be performed properly 6 Chuck quickly and tighten the workpiece securely fig7 Scroll 14 Do not thread the workpiece within 90 mm from the Hammer Chuck The Carriage will touch the frame before threading is completed and the machine may be damaged 5 4 6 7 Turn gradually Hold...

Page 16: ...urn the handle clockwise with a force and start cutting the workpiece fig 10 5 Swing the Pipe Cutter upward to out of way position and return 6 Do not gather cut pipes in the tank Remove them from the tank Do not touch the cut surface with hands because it is hot and sharp If the Cutter Handle is turned forcibly the cut section of piping forms an oval shape preventing proper threading Turn the Cut...

Page 17: ... voltage indicated on Machine Plate Otherwise the machine may become hot emit smoke or catch fire The saw blade and other parts coast for a while after the switch is turned off Never touch them while they are moving Do not leave the circular saw when the blade is turning Blade and chips of the circular saw is hot immediately after cutting Do not touch them with bare hands Always wear gloves for in...

Page 18: ...5 1 Changing Dies to Changed thread Size For thread size 1 2 and 3 4 use Dies 1 2 3 4 For pipe size 1 1 1 4 1 1 2 and 2 use Dies 1 2 For thread size 2 1 2 3 3 1 2 and 4 use Dies 2 1 2 4 For thread size changed from 1 2 3 4 to 1 1 1 4 1 1 2 2 or vice versa Dies replacement is also necessary as follows Replace Dies 4 locations of Die Head set in the Carriage For thread size changed from 1 2 3 4 1 1 ...

Page 19: ...ocking Lever toward A to open Dies 2 Set Selector Pin silver into the Dies Selector Block 3 Insert the Dies with the same number as that of each Die Head until click sound is heard 4 Make sure the numbers of Die Head and Dies show on the same side 5 For Dies 2 1 2 4 Position at the first click sound is correct position Wear gloves to avoid cutting hands by the Dies Proper threading cannot be achie...

Page 20: ...e Location Plate Pull locking lever toward A to open dies Slide cam plate fully toward B and remove dies fig 19 2 Insert Dies with the same number as that of Die Head until click sound is heard Make sure the numbers of Die Head and Dies show on same side fig 20 3 Slide cam plate toward C until a click sound is heard from locking lever fig 21 19 Wear gloves to avoid cutting hands by the Dies Proper...

Page 21: ...on 1 Loosen The Die Nut lower the link fully tighten the Die Nut and throw the Open Close Lever up to remove the Dies fig 22 2 Insert the Dies with the same number as that of each Die Head until click sound is heard 3 Make sure the numbers of Die Head and Dies show on the same side 20 Wear gloves to avoid cutting hands by the Dies Proper threading cannot be achieved unless the number on the Die He...

Page 22: ...orresponds to the thread size 2 Set Selector Pin into Selector Block of the required threading size fig 25 3 Size indicated on each Selector Block For 1 2 3 4 1 2 1 2 2 Use silver Selector Pin and block for 1 2 to 1 and black ones for 11 4 to 2 For Beaver Die Head 1 2 2 1 Ensure that the Die Head is on the tool carriage and that the Dies correspond to the thread size 2 The size is shown on the res...

Page 23: ...mpleted For Manual Die Head 1 Lower the Die Head and throw the Open Close Lever down toward you 2 The Shift Lever is adjusted to the position of proper speed 3 Turn the switch ON then turn the Rack Handle clockwise with pressing Dies to the workpiece 4 Take hands off from the Rack Handle after two or three threads were cut 5 When the required number of threads have been cut throw the Open Close Le...

Page 24: ...rning makes the thread length longer and left turning makes it shorter The thread length will be adjusted about 2 5mm by one rotation fig 31 3 After adjustment tighten Lock Nut For Beaver Die Head 1 2 2 1 Hold set pin with a slot screwdriver and loosen hex nut fig 32 2 Turning set pin toward E makes shorter threads and turning toward F makes longer threads The thread length will be changed about 2...

Page 25: ...2 Loosen the screw and move location block to adjust the thread depth 3 Sliding toward H males deeper threads and sliding toward G makes shallower threads The thread depth will change 1 5 to 2 mm threads by one scale fig 35 4 With the aid of a measuring instrument check the cut pipe for a tapered thread etc and correct the setting if necessary 7 3 Two Step Threading For Beaver Die Head 21 2 4 When...

Page 26: ...e area Use a wire brush and clean and remove chips from the Chuck Dies of Die Head and Reamer Use waste cloth and wipe off the threading oil splashed over the machine and the area 25 The workpiece is wet and slippery with threading oil Use utmost care not to drop on your feet Do not blow off chips using air They may get into eyes and loss of eyesight may result Chips are sharp Do not touch them wi...

Page 27: ...four lead wires to the Switch 4 Install the lead line to a new switch 5 Install a new switch installed to lead line in the Switch Plate with the two screws 6 Install the Switch Plate in the machine with the four screws 26 Always wear gloves when replacing the Cutting Blade and Threading Dies Disconnect the Power Plug Disconnect the Power Plug to avoid electric shock 37 Switch Cover Switch Spacer S...

Page 28: ...of split pin and pull it upward fig 38 3 While holding the Blade slightly push out the Cutter Blade Set Pin and pull out from the opposite side fig 39 4 Do not lost a washer beside of Cutter Blade 5 Wipe off chips dirt oil etc from the pin and apply grease to the groove 6 Put a new Blade into the Blade Bracket washer is put in the side of the Cutter Blade split Cutter Pin side and insert pin 7 Ins...

Page 29: ...e on the machine side and install the Pump with the removed bolts fig 43 7 Install the Motor Cover with the removed bolts In that case be careful not to place the code of the Ｍotor by the Motor Cover 8 Fill threading oil 3 5 liters and lower the Die Head 9 Turn ON the switch and ensure the oil flows out from the Die Head 28 Oil in the pump and tube overflows staining the floor Spread waste cloth a...

Page 30: ... the spring and pull out Spring 2 and the Chuck Pin fig46 6 Pull the Jaw Insert forward fig47 7 If three Jaw Inserts are to be replaced at the same time Remove the other two Jaw Inserts 8 Wipe off chips dirt oil etc from the Jaw Insert mounting surface 9 Insert a new Jaw Insert up to the back and replace the Spring 2 and the Chuck Pin Firmly tighten the screw 10 Install other two Jaw Inserts in th...

Page 31: ... the cap and install the Under Cover with the removed bolts Be careful not to place the code of the Motor under the Motor Cover 30 Disconnect the Power Plug to avoid electric shock Keep the new carbon brush free from oil dirt chips etc Avoid the stain of gloves from attaching to the Carbon Brush Be careful not to damage the code with the motor cover when you assemble the motor cover Damaged code a...

Page 32: ...djust Screw 4 Turning the Oil Adjust Screw clockwise increases the amount of oil and counterclockwise turn decreases the amount of oil fig 51 5 Tighten the lock nut after adjustment 2 2 Lubrication of Spindle Support 1 Unscrew the Motor Cover mounting bolts and remove the Motor Cover from the machine 2 The Grease Nipple located behind of the Scroll fig 52 3 Use Grease Gun to pour grease fig 53 31 ...

Page 33: ...tamination in the tank causes pump failure Clean the tank on a periodic basis Check the Dies Cutter and Reamer Blade for chipping Replace if chipped Clogged chuck jaws cause improper chucking Clean with wire brush Check for loose fitting screws of parts If used loosened danger can result Retighten them Completely wipe off dirt and chips from the machine Coat the machine with rust preventive grease...

Page 34: ...ower voltage not dropped Is the extension cord not too long or slim 3 In case threads are not normal Is the threading oil not contaminated or dirty Are there chipping of the Dies Is the cut end or the pipe not oblique 4 In case threading fails Is the Dies size correct Do Die numbers agree with those on Die Head Is the size selection of Die Head correct 7 ELECTRICAL WIRING DIAGRAM 33 Motor Switch P...

Page 35: ...34 ...

Page 36: ...ＣＵＳＴＯＭＥＲＮＯＴＥ Please enter the following use This note will be useful in making inquiries and placing purchase orders for parts Code No BE231 Ver 04 A SERIAL No DATE OF PURCHASE SALES REPRESENATIVE ...

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