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TROUBLESHOOTING GUIDE
91
TROUBLE
POSSIBLE CAUSE
POSSIBLE REMEDY
Rolls making load or unusual noises
Rolls are touching
Check roll gap and adjust as needed.
Roll scrapers touching rolls
Adjust roll scrapers
Overloading mill (low rumbling)
Close down control gate/open roll gap.
Rollermill suddenly chokes
Material packed on the rolls
– high
moisture material
Clean rolls.
Adjust roll scrapers
Install roll speed differential.
Mill will not maintain roll gap setting
Eccentric lock bolts loose
Tighten lock bolts
Brass shear plug worn or missing
Inspect and/or replace shear plug.
Clean knurled surface of eccentric bearing
housing.
Drive belt squeals when the mill is
engaged
PTO drive may not be fast enough
Speed up tractor to 540 RPM
Drive belts are too loose
Tighten the drive belts
Drive belts worn
Replace drive belts
Material packed on rolls
Open roll gap
Clean rolls
Adjust roll scrapers
Overloading mill
Close down grain control gate
Drive belts show excessive wear
Belts are out of alignment
Align the pulleys
Belts are slipping
Tighten belts.
Whole grain kernels in feed
Large roll gap
Adjust belts.
Rolls out of parallel
Check roll parallelism and adjust as needed.
Eccentric roll moving/increased roll gap
Tighten eccentric lock bolts
Check and replace brass shear plug as needed
Clean knurled surface of eccentric bearing
housing.
Rolls worn
Inspect rolls and replace as needed.
Material bridges in the tank
High moisture content material
Process high moisture material last or run
straight through tank.
Mill runs but unloading auger and
mixing auger do not run
Pin(s) sheared in drive
Correct cause of sheared pin and replace.
Unloading auger runs but feed is not
unloading
Mixer tank door closed
Open door
Mixer auger not turning
Check for sheared key in lower gearbox.
Auger feeder does not engage
Hydraulic flow control valve disengaged
Engage flow control valve
Selector valve position
Change position of selector valve (OUT for
auger feeder).
Summary of Contents for CATTLEMAXX 6105
Page 7: ...TABLE OF CONTENTS 5 ...
Page 14: ...12 INTRODUCTION Figure 5a Safety Decals ...
Page 22: ...20 PREPAIRING THE GINDER MIXER FOR OPERATION Figure 15 PTO Support ...
Page 27: ...OPERATION OF GRINDER MIXER 25 cleaned out Keep all bystanders away from the machine ...
Page 42: ...40 LUBRICATION Figure 70 Hammermill engaging pin shields removed for clarity ...
Page 49: ...SERVICE 47 Figure 96 Belt Removal Shields Removed For Clarity B C ...
Page 78: ...76 OPERATION OF CATTLEMAXX Figure 143 Hopper Inspection Window ...