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4 - Covering  >> Using Arma-Chek D Covering

APPLICATION MANUAL   

 

D

© ARMACELL UK LTD.

Covering Of Insulated Objects >> Using Arma-Chek D Covering

d.  Allow  36  hours  curing  time  before  turning  on  the 
   equipment.

CIRCULAR DUCTWORK

Apply  the Arma-Chek  D  or Arma-Chek  R  covering  as 
you would for large bore pipework installations. (Refer 
to  the  section  on  large  bore  pipework  installations  on 
page 15.)

FITTINGS MADE OF COVERING MATERIAL

The following fi ttings can be fabricated using traditional 
sheet metal cladding working practices (leaf/segmenta-
tion)  techniques. As  an  alternative  to  these  time  con-
suming  methods  below  are  easy  step-by  step  details 
for  fabricating  fi tting  templates.  The  examples  below 
with the use of the Armafl ex Installation Manual and the 
Armafl ex  cutting  templates  that  are  located  on  all  our 
Armafl ex tube cartons should help you on the way.

SEGMENTED BENDS

When using Armafl ex tube on bend fi ttings the following 
fabrication technique could be used:
1.  Measure the width of the throat and back of a seg-
   ment of the assembled segment bend and determine 
   the circumference.
2.  Transfer the circumference measurement (U) to the 
   Arma-Chek  Dcovering  material  and  draw  in  a  line 
   dividing it in half. Now add a 50 mm wide overlap on 
   one side.

   

  

3.  Draw  in  the  segment  width  for  the  throat  seam  at 
   each  end  of  the  circumference,  and  the  segment 
   width for the back of the bend at the halving of the cir-
   cumference. Add  an  allowance  of  5  –  10  mm  (de-
   pending on the outer diameter of the insulated pipe) 
   to each side for the butt overlap.
4.  Connect the throat and back width measurements (to 
   which the allowances have been added). Cut out the 
   segment shape.

   

  

5.  Optimize the shape of the curve at the widest point of 
   the cut-out segments by rounding slightly with a pair 
   of scissors or craft knife.
   

Remark:

 In order to cut out the same segment shape 

   several  times  we  recommend  making  a  cardboard/ 
   metal template so that the shape can be transferred 
   to the covering material optimally. The template can 
   be halved lengthways to make the pieces for the be-
   ginning of the bend.

   

  

6.  Install the segments, beginning with the appropriate 
   Armafl ex adhesive.
   Note: To ensure that the overlap sits tidily, the mate-
   rial can be feathered.

D (17)

Summary of Contents for Arma-Chek D

Page 1: ...application manual ARMA CHEK D application manual application manual ARMA CHEK D D...

Page 2: ...application manual ARMA CHEK D ARMACELL UK LTD D APPLICATION MANUAL D...

Page 3: ...ways use the correct speci ed Arma ex adhesives Do not assume they will always do the same job If in doubt consult the Armacell technical department local agent On external installations always ensure...

Page 4: ...ntire surface smoothing the covering round making sure there are no air pockets present Always check for alignment and avoid creases and crinkles during that time e If the surfaces are left to dry too...

Page 5: ...clean the seams and joints use the Arma ex cleaner Peel back release paper and cover the entire seam line with an additional 50 mm overlap where appli cable applying pressure during the installation C...

Page 6: ...General Working with Arma Chek D ARMACELL UK LTD D APPLICATION MANUAL 1 General Working with Arma Chek D 4 D...

Page 7: ...d x using the factory applied adhesive strip 5 Use correct Arma ex adhesive to secure the longi tudinal seam Apply on one side only Always remember to stagger longitudinal seams 6 Secure the butt end...

Page 8: ...seam of the throat using 20 mm wide Arma Chek S Butyl Tape Always ensure the tape is applied such that a watershed is achieved Note In some circumstances it may be preferable to fabricate segment ttin...

Page 9: ...ARMAFLEX TUBE Note Yellow lines indicate where cuts are to be made Always follow instructions related to the application of pre coated Arma Chek S tubes as stated in the above procedures relating to a...

Page 10: ...over the tting The oversize tting should extend by the wall thickness of the over sized fabrication minimum of 25 mm is required over the adjoining insulation On the butt end of the adjoining insulat...

Page 11: ...ness 1 mm 1 This table is valid for ambient conditions of 5 C For lower applica tion temperatures the rigidity and tension of the sheet material can increase thus lead ing to other conditions than men...

Page 12: ...e by drawing the half elevation on the edge of the Arma Chek sheet 4 Completed Arma Chek pipe reducer made of factory coated Arma Chek Dsheet material with a straight nish ECCENTRIC REDUCER FLAT BACK...

Page 13: ...meter of the connected pipes 2 x ins thickness Note 5 mm must be added to the jacket height deter mined 5 mm must be subtracted from all measur ments for openings 2 Cross section A A Determine the cir...

Page 14: ...borders directly on the ange with a 100 mm wide strip of Arma ex Determine the dimensions of the ductwork surface to be insulated On bends the inner throat and outer dimensions are determined using st...

Page 15: ...HANGING DUCTWORK Use the Arma x duct supports to optimize the preven tion of thermal bridging and simplify the hanging of duct work VESSELS 1 First insulate the vessel jacket with Arma Chek D pre coat...

Page 16: ...Insulating with Arma Chek D Using Pre Covered Sheets ARMACELL UK LTD D APPLICATION MANUAL 3 Insulating with Arma Chek D Using Pre Covered Sheets 14 D...

Page 17: ...are no gaps present in all the seams and joints Note Refer to the Arma ex Installation Manual at all times 2 For Arma Chek D covering adhesive is only required on the Arma ex and on the overlapping ar...

Page 18: ...ongitudinal seam of the covering with the correct Arma ex adhesive Continue to install the covering along the ductwork allowing for a 50 mm overlap on all butt joints DUCTWORK BENDS IRREGULAR SHAPES 1...

Page 19: ...seg ment of the assembled segment bend and determine the circumference 2 Transfer the circumference measurement U to the Arma Chek Dcovering material and draw in a line dividing it in half Now add a 5...

Page 20: ...pipe and transfer this to the covering material Halve the circumference 3 Transfer segment width for the throat seam to each end of the circumference drawn and the segment width for the back of the be...

Page 21: ...a pair of scissors OFFSET ANGLES 1 Determine the circumference U of the Arma ex in sulated offset angle the maximum a and minimum b height and the Arma ex insulated outer diameter of the pipe D to wh...

Page 22: ...material to the insulation material Secure the seams with Arma Chek D self adhesive tape on indoor applications with 100 mm wide strips of the covering material applied with all over adhesive coverag...

Page 23: ...eathering overlap length minimum equal to the insulation thickness of the non covered area Method 2 1 Measure the following diameters of the end cap a smaller insulated outer diameter of insulated bod...

Page 24: ...ARMACELL UK LTD D APPLICATION MANUAL 4 Covering Using Arma Chek D Covering Covering Of Insulated Objects Using Arma Chek D Covering 22 D...

Page 25: ...application manual ARMA CHEK D ARMACELL UK LTD APPLICATION MANUAL D D...

Page 26: ...ightweight and easy to apply insulation system resistant to mechanical impact D D Arma Chek R The insulation system with extra system security that minimises the risk of under insulation corrosion UIC...

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