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General >> Working with Arma-Chek D

© ARMACELL UK LTD.

 

D

  APPLICATION MANUAL

1 - General >> Working with Arma-Chek D

CORRECT USE OF ARMAFLEX ADHESIVE

There  are  three  types  of  accessories  currently 
available:
•  Armafl ex adhesive (520 & HT625)
•  Arma-Chek Black Mastic
•  Arma-Chek D self-adhesive tapes

ARMAFLEX ADHESIVE

Adhesives to use are:
Armafl ex adhesive HT 625 (bonding of HT/Armafl ex) 
Armafl ex adhesive 520 (all other Armafl ex elastomerics)
a)  Before use shake and stir the adhesive thoroughly. 
   Keep container/adhesive holder closed when not in 
   use.
b)  Use brushes with short, stiff bristles. Alternatively the 
   Armafl ex  adhesive  gluemaster  can  be  used  when 
   working with the adhesive.
c)  Application procedures for installing the Arma-Chek 
   covering to fl at and large surface area’s, where all-
   over adhesive coverage is required:
   For Arma-Chek D covering adhesive is 

only

 required 

   on the Armafl ex  surface and on the overlapping area. 
   Always  ensure  there  is  all  over  adhesive  coverage 
   with no signs of “dry spots”  where applicable, such 
   as fl at surfaces, vessels and piping diameters above 
   500mm. The Arma-Chek D covering is to be fi xed and 
   secured immediately, no “tack “time is required.
   Note: If the Armafl ex  surfaces are left to two tack” 
   dry,  they  will  not  bond  when  pressure  is  applied. 
   When this happens you can re-activate by applying a 
   further fi lm of Armafl ex adhesive. 
   A short pile fabric paint roller/ large paint brush may 
   be preferred on large circular and fl at surface areas.
d)  Allow  the  adhesive  to  “tack-dry”  on  overlapping 
   details . The “tack”-time depends on the thickness of 
   the  adhesive  layer  and  the  ambient  conditions 
   (temperature,  relative  humidity, air  movement). The 
   correct  initial  drying  time  is  checked  by  the  “fi nger-
   nail test”: Touch the surface with a fi ngernail, if the 
   fi ngernail  does  not  adhere  to  the  surface  and  the 
   surface itself does not feel tacky the covering can be 
   positioned and fi xed using hand pressure, a dry paint 
   roller  or  a  big  brush  to  bond  the  covering  to  the 
   Armafl ex.
   Apply pressure to the entire surface, smoothing the 
   covering round making sure there are no air pockets 
   present.  Always  check  for  alignment  and  avoid 
   “creases and crinkles” during that time.
e)  If the surfaces are left to dry too long, they will not 
   bond when pressure is applied. When this happens 
   you  can  re-activate  by  applying  a  further  fi lm  of 
   Armafl ex adhesive following steps b) to d).
f)  In general, the application of adhesives should not be 
   carried out when the ambient temperature is below 

   0 °C or the relative humidity is higher than 80% (for 
   further information see application hints for Armafl ex 
   adhesives).
g)  Use  Armafl ex  cleaner  to  clean  your  tools,  con-
   taminated Arma-Chek and all seam and joint details 
   within the Arma-Chek R system, prior to applying the
   bead of Arma-Chek mastic.

ARMA-CHEK MASTIC

The Arma-Chek  mastic  is  an  adhesive  and  a  sealing 
product designed to give additional and long life protec-
tion to all Arma-Chek glued seams and joints in external 
environments and area’s internally that require “wash-
down”.
1.  Before  applying  the  mastic  to  all  seams  and  joints, 
   check  that  they  are  completely  sealed  with  the 
   correct type of Armafl ex adhesive, and securely fi xed 
   down (see item 6 below).
2.  Check  that  the  seams  and  joints  are  clean,  dry 
   and  free  from  contamination  before  applying  the 
   mastic.  All seam and jointing details contained within 
   the Arma-Chek  R  coverings,  shall  be  cleaned  with 
   Armafl ex  Cleaner/local  solvent  cleaner,  before 
   applying the Arma-Chek mastic.
3.  All  seams  and  joints  to  have  an  allowance  of  a 
   minimum  of  10  mm  wide  and  3  mm  thick  mastic 
   “beading” applied.
4.  Smooth the mastic, with the use of a mastic spoon 
   or  a  fi nger  (use  washing  up  liquid  and  water).  The 
   fi nish of the mastic can be enhanced by „masking“ off 
   5 mm either side of the seams and joints, prior to the 
   application  of  the  mastic.  Proceed  to  remove  the 
   “masking  tape”  while  the  mastic  is  in  its  wet  state 
   (Take care on health and safety issues!!)
5.  In general, the application of the mastic should not be 
   carried out when the ambient temperature is below 
   +5 °C or the relative humidity is higher than 80%.
6.  The Arma-Chek mastic should not be used on a stand 
   alone basis to fi x and bond the coverings (see item 1 
   above).

   

 

   

 

(2) D

Summary of Contents for Arma-Chek D

Page 1: ...application manual ARMA CHEK D application manual application manual ARMA CHEK D D...

Page 2: ...application manual ARMA CHEK D ARMACELL UK LTD D APPLICATION MANUAL D...

Page 3: ...ways use the correct speci ed Arma ex adhesives Do not assume they will always do the same job If in doubt consult the Armacell technical department local agent On external installations always ensure...

Page 4: ...ntire surface smoothing the covering round making sure there are no air pockets present Always check for alignment and avoid creases and crinkles during that time e If the surfaces are left to dry too...

Page 5: ...clean the seams and joints use the Arma ex cleaner Peel back release paper and cover the entire seam line with an additional 50 mm overlap where appli cable applying pressure during the installation C...

Page 6: ...General Working with Arma Chek D ARMACELL UK LTD D APPLICATION MANUAL 1 General Working with Arma Chek D 4 D...

Page 7: ...d x using the factory applied adhesive strip 5 Use correct Arma ex adhesive to secure the longi tudinal seam Apply on one side only Always remember to stagger longitudinal seams 6 Secure the butt end...

Page 8: ...seam of the throat using 20 mm wide Arma Chek S Butyl Tape Always ensure the tape is applied such that a watershed is achieved Note In some circumstances it may be preferable to fabricate segment ttin...

Page 9: ...ARMAFLEX TUBE Note Yellow lines indicate where cuts are to be made Always follow instructions related to the application of pre coated Arma Chek S tubes as stated in the above procedures relating to a...

Page 10: ...over the tting The oversize tting should extend by the wall thickness of the over sized fabrication minimum of 25 mm is required over the adjoining insulation On the butt end of the adjoining insulat...

Page 11: ...ness 1 mm 1 This table is valid for ambient conditions of 5 C For lower applica tion temperatures the rigidity and tension of the sheet material can increase thus lead ing to other conditions than men...

Page 12: ...e by drawing the half elevation on the edge of the Arma Chek sheet 4 Completed Arma Chek pipe reducer made of factory coated Arma Chek Dsheet material with a straight nish ECCENTRIC REDUCER FLAT BACK...

Page 13: ...meter of the connected pipes 2 x ins thickness Note 5 mm must be added to the jacket height deter mined 5 mm must be subtracted from all measur ments for openings 2 Cross section A A Determine the cir...

Page 14: ...borders directly on the ange with a 100 mm wide strip of Arma ex Determine the dimensions of the ductwork surface to be insulated On bends the inner throat and outer dimensions are determined using st...

Page 15: ...HANGING DUCTWORK Use the Arma x duct supports to optimize the preven tion of thermal bridging and simplify the hanging of duct work VESSELS 1 First insulate the vessel jacket with Arma Chek D pre coat...

Page 16: ...Insulating with Arma Chek D Using Pre Covered Sheets ARMACELL UK LTD D APPLICATION MANUAL 3 Insulating with Arma Chek D Using Pre Covered Sheets 14 D...

Page 17: ...are no gaps present in all the seams and joints Note Refer to the Arma ex Installation Manual at all times 2 For Arma Chek D covering adhesive is only required on the Arma ex and on the overlapping ar...

Page 18: ...ongitudinal seam of the covering with the correct Arma ex adhesive Continue to install the covering along the ductwork allowing for a 50 mm overlap on all butt joints DUCTWORK BENDS IRREGULAR SHAPES 1...

Page 19: ...seg ment of the assembled segment bend and determine the circumference 2 Transfer the circumference measurement U to the Arma Chek Dcovering material and draw in a line dividing it in half Now add a 5...

Page 20: ...pipe and transfer this to the covering material Halve the circumference 3 Transfer segment width for the throat seam to each end of the circumference drawn and the segment width for the back of the be...

Page 21: ...a pair of scissors OFFSET ANGLES 1 Determine the circumference U of the Arma ex in sulated offset angle the maximum a and minimum b height and the Arma ex insulated outer diameter of the pipe D to wh...

Page 22: ...material to the insulation material Secure the seams with Arma Chek D self adhesive tape on indoor applications with 100 mm wide strips of the covering material applied with all over adhesive coverag...

Page 23: ...eathering overlap length minimum equal to the insulation thickness of the non covered area Method 2 1 Measure the following diameters of the end cap a smaller insulated outer diameter of insulated bod...

Page 24: ...ARMACELL UK LTD D APPLICATION MANUAL 4 Covering Using Arma Chek D Covering Covering Of Insulated Objects Using Arma Chek D Covering 22 D...

Page 25: ...application manual ARMA CHEK D ARMACELL UK LTD APPLICATION MANUAL D D...

Page 26: ...ightweight and easy to apply insulation system resistant to mechanical impact D D Arma Chek R The insulation system with extra system security that minimises the risk of under insulation corrosion UIC...

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