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D

 

APPLICATION MANUAL   

4 - Covering  >> Using Arma-Chek D Covering

Covering Of Insulated Objects >> Using Arma-Chek D Covering

ELBOWS

1.  Measure  the  maximum  and  minimum  length  of  the 
   elbow  segment  (a)  and  determine  the  circumfer-
   ence.
2.  Follow the same procedure as described in points 2 
   - 6 ”segmented bends“. (Point 2: instead of the seg-
   ment width for the throat seam measure/draw in the 
   minimum elbow segment length. Instead of the seg-
   ment width for the back of bend measure/draw in the 
   maximum elbow segment length (b)).
   

Note:

 Draw in these lengths on one side only!! Add 

   allowance of 5 – 10 mm for the butt overlap to one 
   side only.)

a

b

TWO PIECE BENDS

 

(fabricated from Armafl ex sheet material)

1.  Measure  the  length  of  the  inner  (throat)  seam  of 
   the  bend  and  determine  the  number  of  segments. 
   The number of segments should be chosen to achieve 
   an exact fi t on the outer side (back) of the bend (re-
   commendation: minimum segment width in the throat 
   area > 20 mm.)

2.  Determine  the  circumference  of  the  insulated  pipe 
   and transfer this to the covering material. Halve the 
   circumference.
3.  Transfer segment width for the throat seam to each 
   end  of  the  circumference  drawn,  and  the  segment 
   width for the back of the bend to the halved circum-
   ference.

   

 

4.  Connect  the  determined  segment  widths  to  each 
   other - taking into account the additional allowance 
   of an overlap of 5 to 10 mm at each end.
5.  Extend the circumference on one side by the overlap 
   measurement of 50 mm.

   

  

6.  Cut out the fi nished segment which can be used to 
   fabricate further segments.
7.  Fabricate initial pieces for the beginning of the bend 
   with a half segment and possibly the additional allow-
   ance of an appropriate bend extension.
8.  Assemble the segments fi rst taking one of the initial 
   pieces.

Note: 

All overlap areas require all-over coverage with 

the  appropriate  Armafl ex  adhesive.  On  large  bore 
“pulled  bend”  pipework  (hydraulically  bent  pipes)  use 
what is known as the ”wrap-around technique“ as a sim-
pler alternative to the procedure described here. Note: 
Always  allow  for  50%  overlap  when  using  the  “wrap-
around technique”.
For this technique it is possible to use the Arma-Chek D 
covering bandage or self adhesive tape material (avail-
able on rolls). 

   

 

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Summary of Contents for Arma-Chek D

Page 1: ...application manual ARMA CHEK D application manual application manual ARMA CHEK D D...

Page 2: ...application manual ARMA CHEK D ARMACELL UK LTD D APPLICATION MANUAL D...

Page 3: ...ways use the correct speci ed Arma ex adhesives Do not assume they will always do the same job If in doubt consult the Armacell technical department local agent On external installations always ensure...

Page 4: ...ntire surface smoothing the covering round making sure there are no air pockets present Always check for alignment and avoid creases and crinkles during that time e If the surfaces are left to dry too...

Page 5: ...clean the seams and joints use the Arma ex cleaner Peel back release paper and cover the entire seam line with an additional 50 mm overlap where appli cable applying pressure during the installation C...

Page 6: ...General Working with Arma Chek D ARMACELL UK LTD D APPLICATION MANUAL 1 General Working with Arma Chek D 4 D...

Page 7: ...d x using the factory applied adhesive strip 5 Use correct Arma ex adhesive to secure the longi tudinal seam Apply on one side only Always remember to stagger longitudinal seams 6 Secure the butt end...

Page 8: ...seam of the throat using 20 mm wide Arma Chek S Butyl Tape Always ensure the tape is applied such that a watershed is achieved Note In some circumstances it may be preferable to fabricate segment ttin...

Page 9: ...ARMAFLEX TUBE Note Yellow lines indicate where cuts are to be made Always follow instructions related to the application of pre coated Arma Chek S tubes as stated in the above procedures relating to a...

Page 10: ...over the tting The oversize tting should extend by the wall thickness of the over sized fabrication minimum of 25 mm is required over the adjoining insulation On the butt end of the adjoining insulat...

Page 11: ...ness 1 mm 1 This table is valid for ambient conditions of 5 C For lower applica tion temperatures the rigidity and tension of the sheet material can increase thus lead ing to other conditions than men...

Page 12: ...e by drawing the half elevation on the edge of the Arma Chek sheet 4 Completed Arma Chek pipe reducer made of factory coated Arma Chek Dsheet material with a straight nish ECCENTRIC REDUCER FLAT BACK...

Page 13: ...meter of the connected pipes 2 x ins thickness Note 5 mm must be added to the jacket height deter mined 5 mm must be subtracted from all measur ments for openings 2 Cross section A A Determine the cir...

Page 14: ...borders directly on the ange with a 100 mm wide strip of Arma ex Determine the dimensions of the ductwork surface to be insulated On bends the inner throat and outer dimensions are determined using st...

Page 15: ...HANGING DUCTWORK Use the Arma x duct supports to optimize the preven tion of thermal bridging and simplify the hanging of duct work VESSELS 1 First insulate the vessel jacket with Arma Chek D pre coat...

Page 16: ...Insulating with Arma Chek D Using Pre Covered Sheets ARMACELL UK LTD D APPLICATION MANUAL 3 Insulating with Arma Chek D Using Pre Covered Sheets 14 D...

Page 17: ...are no gaps present in all the seams and joints Note Refer to the Arma ex Installation Manual at all times 2 For Arma Chek D covering adhesive is only required on the Arma ex and on the overlapping ar...

Page 18: ...ongitudinal seam of the covering with the correct Arma ex adhesive Continue to install the covering along the ductwork allowing for a 50 mm overlap on all butt joints DUCTWORK BENDS IRREGULAR SHAPES 1...

Page 19: ...seg ment of the assembled segment bend and determine the circumference 2 Transfer the circumference measurement U to the Arma Chek Dcovering material and draw in a line dividing it in half Now add a 5...

Page 20: ...pipe and transfer this to the covering material Halve the circumference 3 Transfer segment width for the throat seam to each end of the circumference drawn and the segment width for the back of the be...

Page 21: ...a pair of scissors OFFSET ANGLES 1 Determine the circumference U of the Arma ex in sulated offset angle the maximum a and minimum b height and the Arma ex insulated outer diameter of the pipe D to wh...

Page 22: ...material to the insulation material Secure the seams with Arma Chek D self adhesive tape on indoor applications with 100 mm wide strips of the covering material applied with all over adhesive coverag...

Page 23: ...eathering overlap length minimum equal to the insulation thickness of the non covered area Method 2 1 Measure the following diameters of the end cap a smaller insulated outer diameter of insulated bod...

Page 24: ...ARMACELL UK LTD D APPLICATION MANUAL 4 Covering Using Arma Chek D Covering Covering Of Insulated Objects Using Arma Chek D Covering 22 D...

Page 25: ...application manual ARMA CHEK D ARMACELL UK LTD APPLICATION MANUAL D D...

Page 26: ...ightweight and easy to apply insulation system resistant to mechanical impact D D Arma Chek R The insulation system with extra system security that minimises the risk of under insulation corrosion UIC...

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