6
Periodic
Maintenance/Tune-Up
Tighten all nuts, bolts, and cap screws. Care must be
taken that all calibrated nuts, bolts, and cap screws are
tightened to specifications.
It is advisable to lubricate certain components periodi-
cally to ensure free movement. Apply light oil to the
components using the following list as reference.
A. Throttle Lever Pivot/Cable Ends
B. Brake Lever Pivot/Cable Ends
SPECIAL TOOLS
A number of special tools must be available to the techni-
cian when performing service procedures in this section.
NOTE: When indicated for use, each special tool
will be identified by its specific name, as shown in the
chart below, and capitalized.
NOTE: Special tools are available from the Service
Department.
Air Filter
Use the following procedure to remove the filter and
inspect and/or clean it.
1. Remove the fasteners securing the storage compart-
ment and remove the storage compartment.
2. Remove the air filter housing cover and the air fil-
ter/frame assembly.
3. Remove the foam element from the frame making
sure not to tear the element.
FI705
4. Place the element in a pan larger than the element
and spray both sides generously with cleaning sol-
vent. Let sit approximately three minutes.
NOTE: Foam Air Filter Cleaner and Foam Air Fil-
ter Oil Aerosol are available.
5. In a pan larger than the element, with a mild deter-
gent (dish soap) and water, wash all the dirt and oil
off by squeezing the element, not twisting it wring-
ing out or twisting the filter can cause damage).
6. Rinse off any remaining soap.
7. Remove any excess water from the element by press-
ing it with a towel.
8. Allow the element to dry completely.
9. Spray oil generously onto the air filter and work the
oil into the element.
10. Squeeze the element to remove excess oil.
11. Clean any dirt or debris from inside the air cleaner.
12. Install the air filter/frame assembly and cover.
13. Install the storage compartment and cover.
CHECKING AND CLEANING DRAINS
1. Inspect the drains beneath the main housing for
water/oil and for proper sealing.
FI704A
2. Replace any drain that is cracked or shows any signs
of hardening or deterioration.
3. Wipe any accumulation of oil or gas from the filter
housing and drains.
Description
p/n
Compression Tester Kit
0444-213
Oil Filter Wrench
0644-389
Spanner Wrench
0444-240
Valve Clearance Adjuster
0444-255
CAUTION
A torn air filter can cause damage to the ATV engine. Dirt
and dust may get inside the engine if the element is torn.
Carefully examine the element for tears before and after
cleaning it. Replace the element with a new one if it is torn.
CAUTION
The drain to the right is the clean air section of the filter
housing. Any leak of this drain will allow dirt into the
engine intake causing severe engine damage.
Summary of Contents for VLX 70002017
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