110
PR410A
6. Install the clutch cover alignment pins into the crank-
case, apply oil to the cover gasket, and install the
gasket onto the crankcase.
7. Lightly grease the clutch housing seal; then insert the
left fixed-drive spacer.
CF088A
CF085A
8. Apply grease to the outer edges of the clutch hous-
ing; then from inside the clutch cover, install the
clutch housing into the cover using a rubber mallet.
9. Place the clutch cover/housing assembly into posi-
tion on the crankcase; then secure with the cap
screws making sure the different-lengthed cap
screws are in their proper location. Tighten to 10 ft-
lb.
H1-023
10. Place the driven pulley assembly into position and
secure with the nut. Tighten to 162 ft-lb.
CF262
11. Slide the fixed drive face onto the clutch shaft.
12. Spread the faces of the driven pulley by threading an
M6x1 cap screw into one of the bosses of the driven
fixed face; then tighten the cap screw until the V-belt
drops into the driven pulley 1/2 to 3/4 inch.
CF270A
13. Place the V-belt into position on the driven pulley
and over the front shaft.
Summary of Contents for HDX 500 2017
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